CGF 2023-24 Construction of Gasifier Crematorium SF No 153, Burial Ground in Karuppur Town Panchayat Salem District

Amount

Earth work excavation for foundation in Hard stiff clay, stiff black cotton, hard red earth, shales murram, gravel, stoney earth and earth mixed with small size boulders SS 20B and Sand, silt or other loose soil, wet sand, silt not under water, light black cotton soil, sandy loam ordinary soil and to full depth as may be directed except in hardrock requiring blasting inclusive of shoring shuttering and baling out water wherever necessary refilling the sides of foundation with excavated soil other than sand in layers of 15cm thick well rammed and completed, cleaning and levelling the site etc., complete.

Supplying and filling in foundation and basement with filling Msand in layers of not more than 15cm thick well rammed watered and compacted - etc., complete complying with standard specification.

Plain Cement concrete 1:4:8 (one cement, four sand, eight aggregate) using 40mm gauge hand broken granite stone jelly for foundation including dewatering if found necessary and laid in layers of not more than 15cm thick and compacted,etc., complete complying with standard specfication.

Providing and laying in position Standardised Concrete Mix M-20 Grade in accordance with IS 456 - 2000 using 20mm and down graded hard broken granite stone jelly for all RCC items of works with minimum cement contenet of 325Kg/ cum and maximum water cement ratio of 0.55 including admixture (Plasticiser / super plasticiser) in recommended proportions as per IS 9103 to accelerate, related setting of concrete, improve workability without imparing strength and durability with about (5.0cum), 7730Kg of 20mm machine crushed stone jelly and with about (3.3 cum), 5156kg of 10 - 12mm machine crushed stone jelly and with about (4.79cum) 7670 kg of sand, but excluding cost of reinforcement grill and fabricating charges centering and shuttering but including laying, vibrating with mechanical vibrators, finishing, curing, etc and providing fixtures like fan clamps in the RCC floor / roof slabs wherever necessary without claiming extra cost etc., complete complying with standard specification and as directed by the departmental officers - The Coarse and Fine aggregates to be used should comply with the requiremnents of IS standards. (No separate payment will be made by the Department for the excess usage of materials)

Upto basement

Ground Floor

First Floor

Supply and fabrication of steel required for all RCC items of works involved in the schedule, cost of steel at site fabrication, labour charges for cleaning the rods straightening, cutting, bending, tying grills, including overlapping to the required length whenever necessary and placing the reinforcement in position as as per design given and specified in the drawings, including cost of binding wire, provision of spacer bars, cover blocks and all other incidental charges etc complete as per standard specification

Supplying and erecting steel centering including necessary supports for plane surfaces for Reinforced Cement Concrete works such as column footings, column pedestals, plinth beams, grade beams, staircase steps, etc. which require only nominal strutting using mild steel sheets of size 90cm x 60cm and 10 BG stiffened with welded mild steel angles of size 25mm x 25mm x 3 mm for boarding, laid over silver oak joists of size 10cm x 6.5cm spaced at about 75cm centre to centre or at suitable intervals etc. complete in all floors complying with standard specifcation

Sqaure column

Circular column

Grade beam & Column footing

Plain surface

Brick Work in Cement Mortor 1:5 Mix (one cement, five M-sand) using new best II Class Bricks of size 9 ” x 4 3/8 “x 2 3/4 ” from approved quarry including cost and conveyance of all materials to site. Loading and unloading charges and labour charges for mixing, laying and curing etc. complete. Complying with std. specifications.

Upto Basement

For Ground Floor

Supplying and fixing UPVC (Un-Plasticized Polyvinyl Chloride) Windows of casement type (open) from the profile the size of outer frame 60mm x 58mm and shutter profile are reinforcement with GI/1mm 25GSM and 100% corrosion free, the profiles are multi chambered sections with wall thick of 2mm. The EPDM rubber (black colour) covered with over all the edges of frame and shutter the shutter will be provided with spag multi power point locks and also it operates as handle. The corners and joints should be welded and cleaned. Radiations free pin headed plain or brown olour glass 4mm thick should be provided to the shutter and it should not allow leakage of water even at most ranging storms and should have key lockable action, security protective hinges, strong locking systems and as per size for arresting noise and energy loss. The connecting mechanism between sash and outer frame that enables opening of the window. The window should be fixed to the wall with 100% packing with screws and silicon packing all round the frames. The window should be got approved from the executive Engineer before use on work

Supplying and fixing UPVC (Un-Plasticized Polyvinyl Chloride) Louvered Ventilators of from the profile the size of outer frame 60mm x 58mm and shutter profile size of 60 x 78mm both profiles are reinforced with GI/1mm 125GSM and 100% corrosion free, the profile are multi chambered sections with wall thick of 2mm. The EPDM rubber (black colour) covered with all over the edges of frame and shutter. The corners and joints should be welded and cleaned. Radiations pin headed glass 4mm thick should be provided in the louvers. The window should be fixed to the wall with 100% packing with screws and silicon packing all round the frames. The ventilator should be got approved from the Executive Engineer before use on work

Providing UPVC (Un-Plasticized Polyvinyl Chloride) Door: Providing and fixing casement doors fabricated from un-plasticized polyvinyl chloride (uPVC) sections. Profiles: The profiles should be three chamber system which provides high insulation properties with outer frame 60mm x 55mm with an outer wall thickness of 2.4mm. The window unit should be designed with all corner joints mitred and fusion welded. Windows should be steel reinforced with 25 x 24 x 25mm steel reinforcement with a thickness of 1mm to have dimensional stability. The sash should be of 60 x 102mm. The mullion should be of 60 x 74mm. The profiles should have co-extruded seals. Hardware: All the hardware like friction stays, handles should be screwed with self tapping screws. The handles, locks should be designed so that they cannot be released from outside. Glazing: The window system should be glazed with 5mm plain float glass / 6mm bison lam Installation: The profiles should be cut to length and welded 45 degrees. The window should be designed such that the water drainage does not pass through the reinforcement chamber. The window system should be fixed directly to the plastered brick wall using self expanding nylon plug and driving ms electroplated screws into plug etc., Complete

Supplying and fixing of rolling shutters shall be pull and push type (Mannually operated) made of 18G/3" lathe sections which consist of five main parts such as curtain, lock plate, guide channels rollers and hood cover. These five main parts are made out of special components detailed below: curtain shall be of 18G/3" lath sections cut to required size and filled with heavy cast iron / MS clips. For 8'0"(2.45m) high rolling shutter lath sections provided shall be not less than 37 numbers. Lock plate shall be 10G MS sheet and attached to the side brackets with 20mm square bar.Side brackets shall be of 10G MS plate and cast iron "U" clamps shall be rivetted to the side brackets. Roller shall be of heavy cast iron pullies fitted with heavy duty "C" class 40mm steel pipe and high tensile high carbon coil springs. 2 springs shall be supplied. Side brackets shall be of 10G MS plate and cast iron "U" clamps shall be rivetted to the side brackets. Hood cover shall be of 0.8mm CRCA sheet reinforced with 25mmx25mmx3mm MS angle or gate channel. The rolling shutter in addition to the above should have pulling hook and shall be coated on exposed area with heavy coat of red oxide primer etc., complete.

Supply and fixing of M.S Grills with Doors, Windows,Ventilators & Grill with one coat of Red oxide with Primer including all costs such as welding, grinding and fabrication charges, cost and conveyance of all materials to site etc,complete as per standard specification.

Supply and fixing of M.S truss with one coat of Red oxide with Primer including all costs such as welding, grinding and fabrication charges, cost and conveyance of all materials to site etc,complete as per standard specification.

Fabricating supplying and fixing of pre painted galvanized iron sheets with the following specification. The materials should be of PPGI tile profile with a red colour or any other approved design 0.47 mm thick 24 guage having width 1050 mm. The sheet should be G.I.base pre painted hot dipped galvanized iron sheet and to be fixed with shelf tapping screws,plastic washer.The washer and screws to be fixed by using minute power machine drilled with out damaging the sheets paint coating to be regular modified polyster coat with zinc coating of Z 120 GSM paint thickness the finish should be terra cotta finish like malabar mangalore tiles finish optional matt finish. The sheet to be fixed with making suitable corrugated,cutting the sheet in to the required ssize and making ornamental designs as per the site condition and as directed by the departmental officers.

Weathering Course with Concrete Broken Brick (S.I.No.278) & ( P & D) Data 54.Jelly 20mm gauge in pure slaked lime (no sand to be added) over roof slab,the proportion of brick jelly to lime being '32 to 12.5 well beated with wooden beaters for giving required slope and thickness as directed by the departmental officers.etc., complete as per standard specification.

Finishing the top of roof with one course of machine pressed tiles of size 200 mm x 200 mm x 20 mm of approved quality in Cement Mortar 1:3 (One Cement add three sand) 12 mm thick mixed with water proofing compound conforming to ISS at 2% by weight of cement used and the joints pointed neatly to full depth of tiles with the same cement mortar mixed with red oxide and water proofing compound including curing etc., complete as per standard specification.

Special Ceiling Plastering in all floors and finishing the exposed surface of RCC items of work such as slab, beam, sunshade, facia, canopy slab, staircase waist slab, landing slab etc., with cement mortar 1:3 (One cement and three sand) 10mm thick including hacking the surfaces and providing cement mortar nosing, beading for sunshade, staircase, step, landing slab etc., including neat finishing and curing etc.,Complete

Plastering with cement mortar 1:5 (One cement and five sand) 12mm thick in all floors including cost and conveyance of all materials to site etc.,complete as per standard specifications

Dadooing walls with Glazed tiles of sizes 305mm x 305mm x 6mm size of approved make and quality and colour Set in cement mortar 1:2 (one cement, two sand) over 10mm base layer plastering and pointing with white cement neatly as directed etc., complete as per standard specification

Paving the floor with design Antiskid ceramic tiles (colour and shade as directed) of size 305 mm x 305mm x 6 mm in all floors over a base layer of cement mortar 1:3 (one cement and three sand ) 20mm thick laid in-situ and pointed with same coloured cement etc, complete as per standard specification.

Paving the floor with design Rajasthan kotta tiles (colour and shade as directed) of size 610 mm x 610mm x 20mm in all floors over a base layer of cement mortar 1:3 (one cement and three sand ) 20mm thick laid in-situ and pointed with same coloured cement etc, complete as per standard specification.

Finishing the top of flooring with Granothatic flooring with cement concrete 1:2:4 (one cement, two sand and four aggrigate) using 10 to 12mm stone chips – 25mm tk etc., Complete.

Plain Cement Concrete 1:2:4 (one cement, two sand and four hard broken stone jelly) using 20mm jelly for wearing coat including laying, compacting, finishing and curing, etc., complete as per standard specificatins and as directed by the departmental officers.

Painting two coats of newly plastered wall surface with ready mixed plastic emulsion paint of first class quality and of approved colour over a priming coat including thorough scrapping, clean removal of dirt, and including necessary plaster of paris putty, wherever required etc., complete complying with standard specification.

Painting the new iron work with two coats of best approved first quality and colour of synthetic enamel paint over the existing red oxide priming coat in all floors excluding cost of priming coat and including cost of painting materials, brushes, putty, preparation of surfaces and scaffolding charges etc., complete complying with standard specification and as directed by the departmental officer.

Supplying and filling the basement with Gravel filling in layers of not more than 15cm thick well rammed watered and compacted - etc., complete complying with standard specification.

Supplying and fixing in position best quality approved make white glazed earthenware wash hand basin of size 550 X 400 mm with a pair of cast iron brackets, including cost of 15mm diametre brass chromium plated piller tape,32 mm diametre C.P. Waste union, 32 mm diametre P.V.C. waste pipe with rubber plug and chain, 15mm diametre G.M.wheel valve, 15mm dia brass nipple, 15mm dia nylon connections etc., including fixing the wash hand basin in the wall in position with a pair of C.I. brackets with teak wood plugs and screws and giving necessary water supply connection and paintiung the brackets with two coats of paint over a primimg coat of anticorrosive paint including testing for leackage etc., complete complying with standard specifications

Supplying and fixing in position Indian water closet of size 580 X 440mm, white glazed earthen ware of approved quality with 'P' trap or 'S' trap confirming to IS:2556 - Part XII with sand cushion and forming flooring alround the closet using 40mm broken brick jelly in lime concrete 1:2:5 ( one part of lime, two parts of sand and five parts of brick jelly) 100mm thick and finishing the top to required slope and including giving necessary connection to cast iron soil pipes/ PVC pipes by dismandling brick masonry, reinforced cement concrete roof/floor slab and making good the disturbed portion to original condition without leakage etc., complete complying with standard specifications and as directed by the departmental officers.

Supplying and fixing in position White Glazed European Water Closet of best quality and approved make with 100mm 'P' os 'S'' trap with Double flapped rigit P.V.C. seat cover with C.P. brass hinges with 12.5 litres PVC Low Level Flushing Tank with all internal fittings etc., complete

Supplying and fixing in position indian make bewelled edge mirror of approved quality and brand of size 600 X 450mm wth necessary plastic back, PVC frame with bottom stand of approved colour with brass screws,rawal plugs etc., complete complying with standard specifications.

Supplying and fixing best approved quality Brass C.P / Al anodised Towel rail 600mm. long and 20mm Diameter with brackets of same material including cost of Teak-Wood plugs and C.P.Screws etc., complete complying with standard specifications

Supplying and fixing best approved quality C.P.Soap Tray of size 150mm X 100mm including cost of Teak Woodplugs, brass screws complete complying with standard specifications.

Supply and fixing of PVC. Nahini / Floor Trap with stainless Steel Gratings - 100 mm x 75 mm including all charges etc, complete as per standard specification.

Supply and fixing of following Plumbing and sanitary pipes & specials including all cost and conveyance of materials etc.,Complete

25mm dia CPVC Pipe

20mm dia CPVC pipe

25mm elbow CPVC

25mm CPVC tee

25mm CPVC couper

20mm dia CPVC tee

20mm dia CPVC elbow

20mm dia CPVC couper

25mm dia GM gate value

15mm Brass Chromium Screw Tap

110mm dia PVC Elbow

110mm dia PVC Tee

110mm dia PVC Door Elbow

110mm dia PVC Door Tee

90mm dia PVC Elbow

90mm dia PVC Tee

90mm dia PVC Door Elbow

90mm dia PVC Door Tee

110mm dia PVC 4KSC Pipe

90mm dia PVC 4KSC Pipe

Supplying and fixing in position C.I.Manhole covers (light or heavy duty) of 600 X 600mm in size of best approved quality and as per standard specifications etc.,complete.

Supply and laying of 3.5 X 35 Sq.mm PVC armoured LTUG cable in a trench to be excavated at a depth of 0.75 metre putting 0.15 mt. Layer of sand and covering the cable completely with bricks and sand and refilling the earth to make good.

Wiring with 2 x 1.5 sqmm (22 /0.3 ) PVC insulated single core unsheathed copper conductor cable of 1100V grade in suitable PVC rigid pipe concealed in wall and ceiling with PVC accessories inflush with wall with 3mm thick hylum sheet cover with TW switch box and 5A F.T. switch with continuous earth wire connection of 14 SWG TC wire for making good of the concealed portion with suitable colour for PVC concealed light point / Fan point (For Electronic regulator). etc, complete as per standard specifications. SD 23

Wiring with 2 x 1.5 sqmm (22 /0.3 ) PVC insulated single core unsheathed copper conductor cable of 1100V grade in suitable PVC rigid pipe concealed in wall and ceiling with PVC accessories inflush with wall with 150 x 100 x 113 mm TW switch box with 3mm hylum sheet cover for 5A 3 pin non inter locking CS plug with continuous earth wire connection of 14 SWG TC wire and making good of the concealed portion with suitable colour for concealed PVC plug point. SD 38

Supply and run of 2 of 1.5 sqmm (22/0.3) PVC insulated SC unsheathed Cu.Conductor of 1100V grade in suitable PVC rigid pipe concealed in wall and ceiling with continuous earth wire connection of 14 SWG TC wire and making good of the concealed portion with suitable colour. SD 54

Supply and fixing of single box type 4'36 W flu fitting complete with copper choke and condensor with TW round blocks on wall or ceiling with flu tube with PVC unsheathed Copper leads from terminals to the fitting. SD 87

Earthing as per P.W.D. standard with an earth electrode of 2Mtr. Class 'B' GI pipe of dia not less than 32mm complete with necessary masonry work. SD 234

Supply and fixing of 3 phase 4 wire 4 way ICDB of 32 A per way with 100 A TPN MC switch with suitable trunking box Ms cable entry boxes and internal connection on suitable angle iron frame work with earth connection. SD 175

Supply and fixing of Horizontal type 4 way triple pole neutral MCB distribution board in sheet steel enclosure with 40 A 4 pole MCB isolater as incoming and 12 Nos. 6A to 32 A SP MCB as outgoing in flush with wall and making good of the concealed portion with earth connection. The MCBDB and MCB's should be with the ISI mark. SD 179

Supply and run of 2 of No.8 SWG GI wire for guarding with cradle with No.8 SWG GI wire at the equal interval of 1.5m etc, complete as per standard specifications. SD 75

Supply and run of 4 X 6 sq.mm (84/0.3) PVC insulated SC unsheathed Cu.Conductor of 1100V grade on 7/20 Gl bearer wire for service connection mains.SD 68

Supply and fixing of 300mm (12") sweep AC exhaust fan complete with necessary wall opening and making good of the wall.etc, complete as per standard specifications. SD 115

Wiring with 2 x 4sqmm (56 /0.3 ) PVC insulated single core unsheathed copper conductor cable of 1100V grade in suitable PVC rigid pipe concealed in wall and ceiling with PVC accessories inflush with wall with 150 x 100 x 113 mm TW switch box with 3mm hylum sheet cover for 15A 3 pin non inter locking CS plug with continuous earth wire connection of 14 SWG TC wire and making good of the concealed portion with suitable colour for concealed PVC power plug point. SD 40

Supplying and laying of PVC insulated, PVC sheathed, armoured, LTUG cable of size 2 core 10 sqmm Al.cable clamped on walls. SD 210

Supplying and fixng of cable gland and termination with earth connection of size 2 core 10 sqmm etc, complete as per standard specification. SD 182

Supply and fixing of TNEB Board suitable for 3 Phases 63A service connection made up of suitable angle iron frame work of size 2 feet x 1 1/2 feet using angle iron of size 1 1/2" x 1 1/2" x 1/4" rigidly fixed on wall covered with hylem sheet of size 2 feet x 1/2 feet of 6mm thickness with necessary bolts and nuts supports and supply and fixing of 3 Nos 63A fuse units(500V) 1 No. Neutral link, copper earth flat of size 1" x 1/4" with inter connection of EB meter to fuse units by 7/16 PVC insulated copper wire with earth connection complete. SD 129

Supply and fixing of 32 A TPN MC switch on incoming and 3 Nos 32 A DPIC Switch (Front Handle) as outgoing with suitable adoptor box with suitable MS cable entry box trunking boxes and internal connections on internal connections on suitable AI frame work with earth connection etc, complete. SD 172

Supply and fixing of 3 phase 4 wire 4 way ICDB of 16 A per way with 32 A TPN MC switch with suitable MS cable entry boxes trunking box and internal connections on suitable angle iron frame work with PWD earthing etc., complete.SD 173

Earthing as per the ISI specification with an earth electrode of 2.1mt class 'B' GI pipe of dia not less than 40mm, with copper earth plate of size 125mm x 50mm x 6mm, with necessary funneling arrangements with necessary masonry work and with 38mm RCC cover slab for the brick masonry. SD 233

Supply and run of 2 of 4sqmm (56/0.3) PVC insulated SC unsheathed Cu.Conductor of 1100V Grade in suitable PVC rigid pipe concealed in wall and ceiling with continuous earth wire connection of 14SWG Cu wire and making good of the concealed portion with suitable colour. SD 57

Supplying and Laying of 3½ x 50 sq.mm PVC armoured LTUG cable in a trench to be excavated at a depth of 0.75 M putting 0.15 M layer of sand and covering the cable completely with bricks and sand and refilling the earth to make good. SD 200

Supplying of 4 x 10 sq.mm PVC armoured LTUG cable in a trench to be excavated at a depth of 0.75 M putting 0.15 M layer of sand and covering the cable completely with bricks and sand and refilling the earth to make good. SD 196

Supplying and fixing of 1200mm ( 48'' ) sweep AC ceiling fan complete with regulator with 1M down rod including S & F of fan clamp with side plates and cross arm etc, complete as per standard specifications. SD 107

Brick Lining for 300mm thick in furance roof Fibre Li 2800L X 900W X 700H in mmning chamber size, Door operation : Up & Down movement manual operated max operating temparature : 700- 900 Dec Celsius.etc., complete.

LPG Burner set with LPG Bank $ Control Panel: Supply of 4 Nos, 5 Burner with Blower and Fully auto control system like 0,000 Kcal Capacity LPG Fired Ignition, Flame sensor and Auto cut off incorperated in a separate sequence contoller equivalent to Imported Contol system for air and LPG with auto Igniting system and supply of 20 + 20 cylinder bank with pipeline from LPg cylinder bank up to each Burner end by using TATA "c" class grate material pipe with required material etc, complete

Supply,delivery and fixing of 3 HP motor 2nos.for use to Id fan & 1hp motor use for wet scrubber Wet Scrubber for gas cleaning system: The system should be enhanced with Stainless steel cylinder and SS ID fan (3hp motor x 2nos. With ISI standard) to avoid rusting, Volume of water should be increased for effective scrubbing.

Guy Supported Chimney: This is a Cylindrical type MS IS - 2062 quality, 8MM Plate Chimney With two coasted of aluminium Heat Resistance Paint Exrernally, 7000 mm, Long Bottom Cylindrical Chimney. It is Rested on 16mm type MS IS - 2062 Qyality (100 feet Thick Base Flange and Stool Flange 16mm Thick with 12mm Gusset Support, Cylindrical Chimney Mounted on foundation 12nos x 25mm Dia Bolt, Nut Joints, Top 1 Cylindrical Shell Boiler Quality 8mm Plate x 7000mm long base chimney. It is Rested 50mm width base Flange & wind forece curtain MS Flat Set, with Lightening arrestor 25mm x 3mm copper flat earthing, with easy hinges type manual opened manhole door, necessary for pollution control board monitoringm sample ports arrangment ladder assembly with safety guard set 70 feet full height, one sets of detachable platform, over all size: 800mm Dia x 400mm Dia x 21000mm length with necessary all arrangements etc., complete

Erection, Testing and Commissioning charges for Gasifier etc., complete

Providing and laying, spreading and compacting graded stone aggregates to Wet Mix Macadam 250mm thick specification including premixing the materials with water at OMC in mechnanical mix plant carriage of mixed material by tipper to site laying in uniform layers with pavers in Sub Base/ Base course on well prepared surface and compacting with vibratory roller to acheive the desired density including cost of material, labour charges, rentals for machinery, fuel and all other incidental charges etc., complete as per clause 406 of MORTH

Supplying and laying Precast Designer Paver Block confirming to IS 1568-2006 specification manufacturing and laying standard of M50 grade 63mm thick (table clauses 5 and 9.14) suitable for bus terminals industrial complexes road on expensive soils etc., including the cost of paver block of size 225mm x 12.50 mm x 63mm and conveyance of materials to work site mentioned in the tender schedule cost of loading and unloading handling during over sand bed of 150mm thick (excluding the cost of sand) conveyance paver block cutter to site and hire charges of vibrators and block cutter operator and labour for leveling the sand to paver block etc., complete ISI 15658-2006.

KGR&CO