Design, Supply, Installation, Testing, and Commissioning of Capacity Expansion From 150MTPD To 300 MTPD Cattle Feed Plant Including Raw Material Storage Silo System, Molasses Storage Tanks On Turnkey Basis at Mandana Kota Raj.

Dumping Hopper with Magnetic Grill (MS)

Aspiration Unit for Dump Hopper

Intake Chain Conveyor with Drive Unit

Bucket Elevator (Intake) with Drive Unit

S.S.304 Diamond shaped Cascade Magnet with Flow Diverter

Twin shaft Jute remover along with Drive Unit with one separate rotor

Drum Sieve with Drive unit and Accessories Along with Bypass arrangement for DORB

Cleaning machine with hopper, feeder etc.

Bucket Elevator with Drive Unit (Intake to Silo) along with the ladder to climb

Silo Distribution Chain conveyor above Silos with drive Unit

Grain Silo - 500MT. Hopper Bottom Silos with Discharge system accessories (Included with silos) Imported

DORB - 500MT. Flat Bottom Silos with hydrascrew discharge system and Discharge system accessories (Included with silos)

Discharge Bottom Chain Conveyor with drive Unit

Recirculation Chain Conveyor with drive Unit

Cross Chain Conveyor (Inside Raw Material Godown) with drive Unit

Intake Chain Conveyor (Raw Material Godown) with drive Unit

Bucket Elevator (Intake to Bins) with drive Unit

Pneumatic slide gate

Connecting Chute

Hot dip galvanized supporting steel structure for walk /cat

way etc for elevator tower & its staircase, safety railing, walk way etc. and GI chequered plate for platforms, covers of trench & elevator pit etc.

Roof Sheeting, Side Cladding In Elevator Tower

Dumping Hopper with Magnetic Grill (MS)

Aspiration Unit for Dump Hopper

Intake Chain Conveyor with Drive Unit

Cross Chain Conveyor with Drive Unit

Bucket Elevator (Day Bin Intake) with Drive Unit. Max height 12m. Accordingly further System to be set.

S.S.304 Cascade Magnet

Pneumatic 2-way flap

Day Bin Storage (MS)

Pneumatic slide gate

Bucket Elevator (Intake) with Drive Unit

S.S.304 Diamond shaped Cascade Magnet

Twin shaft Jute remover with drive unit and one separate rotor

Drum Sieve with Drive Unit and Bypass arragements

Cross Srew Conveyor with Drive Unit

Distribution Screw conveyor with Drive Unit

Day Bin Storage (MS)

Day Bin Storage (SS304))

Pneumatic slide gate

Pneumatic 2-way flap

Connecting Chute

Intake Hopper with Augur - MS with Drive Unit

Aspiration Unit for Intake Hopper

Intake Inclined screw Conveyor with Drive Unit

Bucket Elevator (Batch) with Drive Unit (Max. height 12m. Accordingly further System to be set.)

Hopper above Blender (MS)

Ribbon Blender - MS (Should be designed to handle 1000 Kg) with Drive Unit

Discharge Hopper Cum Day Bin Storage (SS-304)

Pneumatic slide gate

Connecting Chute

ByPass Protein Plant - Complete Including Dumping in the Intake Conveyors

Ball Mill

Tender ID: 2025_RCDF_496638_1

Bin Bottom Discharge Screw Conveyors with Drive Unit

Batch Automatic Weighers (Electronic) with Hoppers, Load Cells, Sensors, Structural Steel, Platform, Etc all

Hopper with pneumatic flap below batch weigher

Chain Conveyor with Drive Unit

Bucket Elevator with Drive Unit

Pneumatic slide gate

Connecting Chute

Pneumatic Diverter Valve

S.S.304 Cascade Magnet

Mixing Cum Storage hopper for Hammer Mill with Drive Unit

Feed Hopper for Hammer Mill

Hammer Mill with Feeding Arrangement with Drive Unit

Hammer Mill Aspiration Unit with Drive Unit

Surge Hopper with conveyor (Suitable for 10 TPH Hammer Mill and its aspiration Unit)

Powder Screw Conveyor with drive unit

Pneumatic slide gate

Connecting Chute

Hopper above mixer

Pneumatic flap for hopper

Batch mixer with pneumatic flap with drive unit

Automatic Intake system - Medicine dosing system (Loss in weight based automatic) with Level sensor

Hopper below batch mixer

Mix Feed Chain Conveyor with drive unit

Bucket Elevator ( Mixed Feed) with drive unit

Pneumatic slide gate

Connecting Chute

Molasses Unloading Tank (Height Suitable for unloading from Tanker)

Molasses Unloading Pump

Molasses Storage Tank

Molasses Day Tank - with steam heating system (pre heating)

Molasses Feeding Pump with VFD (1 W + 1 S)

Pressure Guage

Loss in Weight Type Molasses Feeding System including load cell as required, Mixer, VFD, Control Valve, tank, Insulation of tank, pumps and all accessories etc

Molasses Flow Meter - Mass type flow meter

Molasses Piping With Insulation, Valves & Accessories For Complete Plant, Inter Connecting Ms Structural Walking Platform Between Two Tanks, Piping & Accessories For Molasses Storage Tanks (Incoming, Outgoing, Recirculation And Return Lines UptoThe Unloading Pit), Staircase Etc

Pneumatic Diverter Valve

Palleting bins (Bottom of Bins - MOC - SS304)

Pneumatic slide gate

Feed hopper for Pellet Mill

VFD for Pellet Mill Feeder

Feeder for Speed Control

Molasses Mixer (Paddle Type) with Drive Unit

Twin Rotor conditioner for Pallet Mill with Drive unit(Designed for 3mm Pallets) including feed hopper

Pellet Mill with drive unit (Designed for 3mm Pallets)

Rotary Feeder for Pellet Cooler with drive unit

Pellet cooler & discharge (Counter current type with spreader, drive unit and sensors)

Aspiration piping for Pellet cooler in SS-304

Pellet cooler Blower with VFD and drive unit

Pellet cooler cyclone in SS-304

Airlock in SS-304 with drive unit

Pallet Cooler fines collection in Load cell based Hopper (capacity 750 Kgs with transition piece, pipes, gates for online weighting of return fines from cyclone / seive

Pallet fines Screw conveyor from Hopper to Mix feed elevator with drive unit

Bypass Ducting for the Mash product

Pellet chain conveyor with drive unit

Pellet Elevator (Pellet) with drive unit

Pellet Sieve with drive unit

Pneumatic Diverter Valve

Storage Bins (Bottom cone in SS-304 Contruction) with sensors

Bin Activator

Bagging Feeding Hopper

Electronic Load Cell Based Semi-automatic Bagging Off Net Weigher Having Twin Weigher With Common Bagging Chute suitable for 50 KG bags

Bagging station

Heavy duty stitching machine with drive unit

Bag cleaning Machine

Slat conveyor - 10m long with Bag slider - Width - 600 mm with drive unit

On Line Check Weigher For Finished Feed Bags With Belt Conveyer Of Length 5 M (Approx.), Its Control Panel, Digital Display Etc. In Bagging Line

On Line Metal Detector For Finished Feed Bags With Its Conveying System, Control Panel Etc.

Printer for Bag Printing

Telescopic Conveyor for distributing bags in FGS area, Loading to the Truck direclty

Aspiration System for Storage Bins

Aspiration system for ground floor equipments

Aspiration Unit (Airjet Filter With Fan & Control Unit, Drive Unit Etc.) For Elevators In Production Block & For Pre-Mix

Aspiration Piping

High End PLC System

Engineering Station + Operating Station

SCADA Software with Logics

Operating System and Application Licenses

MIS software

Network hardware, Field HMI, Automation Accessories

Printers

Process Transmitters

Process Guages

Temperature Elements and Transmitter

Process Switches

Flow Meter (Mass /Vortex / Magnetic type)

Level Transmitter

Control Valve

Load Cell

MS steel structure for main plant building and all other structure including those for bins, bagging, elevators, cover on cut-out in conveyor trench in RMG, MS ladder day bins/ conveyor trench, external pipe bridges/ supports for service piping / electrical accessories/ cables, maintenance / working platforms of equipment, safety railing, stair cases & its railing, toe guard around floors and equipment cut-outs etc. for complete plant. Production block structure design and providing detail structural drawings and design models in STADD pro software along with BOQ details. Cutting, fabrication, erection, installation, and finalization of the production block structure including fabrication equipment and materials such as welding rods, welding filler materials, etc along with painting of entire structure (2 Coast of anti rust paint + 2 coats or protection paint).

MS chequered plate (5 mm thick) for flooring of plant building, platform in plant building including top covers on cut-out in conveyor trenches in RMG, below day bins, maintenance platforms & staircase /ladder for conveyor trench, day bins & equipment etc. for complete plant. Cutting, fabrication, erection, installation, and finalization of the MS chequered plate structure including fabrication equipment and materials such as welding rods, welding filler materials, etc along with painting of entire structure (2 Coast of anti rust pain + 2 coats or protection paint).

Adjustable louvers type windows 1.5 mtr x 1 mtr in production block and in elevator tower of silo

Sheeting (Pre-Coated) - Roof Sheeting, Side Cladding & ACP Cladding In Production Block.

Motorised Winch/Hoist In Production Block

Production Block Internal Electrification and Lighting works

Product Piping of MS B Class Pipe with sacking off spout for pipe & Fittings.

Transition Pieces, Small hoppers as required - MS 3mm thk.

Sight Glass for Air Lock

Sight Glass for Batch Piping

Pneumatic Two way Flap

Pneumatically operated slide gate

Manually operated gate at outlet of bins/hoppers & other equipment of complete plant etc.

Complete Steam Boiler Setup (Solid Fuel based)

All Common euiqments required for boiler setup such as pollution control equipments (MDC), ID fans, Chimney, feed water tank, feed water pumps, etc

HP/LP steam and condensate pipes, valves, fittings, supports, steam traps & insulation

Steam PRS System

IBR Statutory requirements and Certification complete

Screw/Tooth type Air compressor with drive unit (vfd operated). for complete plant requirements

Air Receiver with Accessories

Refrigerated Air Dryer for above 2 compressors. Common

Compressed Air Distribution Piping, Valves, Fittings & Support for entire plant, fresh air and exhaust ducting for air compressors

Water Treatment plant as per specifications (MGF+ACF+Softner along with required pumping and automation)

Soft water hydro flow system (2 pump system with one working and one standby system)

Soft water distribution piping, valves, fittings & supports

Application and sanction of power to the electricity board. Scope of supplier. Official fees shall be paid by Client

TWO / FOUR POLE STRUCTURE

Lightening Arrestor's - 3 Nos

METERING “KIOSK” PANEL (KEB SIDE).

Heat shrinkable type, termination Kit (Outdoor Type )

Heat shrinkable type, terminatio

HT PANEL (VCB PANEL) suitable with 1 No. Vacuum Circuit Breaker

11 KV, 600 amps, 31.5 KA/ 1 sec, 350 MVA, 1 VCB

TRANSFORMER

L.T. TPN, 2500 Amps. Rated, 1100 V grade, 50 c/s. Bus Duct. (Transformers to PCC panel) (Sandwiched type)

HT ELECTRICAL EARTHING AND EARTHING PITS

GI Earthing pits

Copper Earthing Pits.

GI Earthing Strips for grounding connections

Copper Earthing Strips for grounding connections

SITC of Safety Instruments as below:

Caution Board for 11 KV

Caution Board for 440 volts

Hand Gloves suitable for 11/22 KV operation.

Electrical operating Rod of adequate length( Collapsible type) Rating 11 KV

Dry chemical powder type fire extinguisher 5 Kg capacity

Shock Treatment chart duly framed

DG Set with AMF Panel (Critical load only)

L.T. TPN, 1600 Amps. Rated, 1100 V grade, 50 c/s. Bus Duct. (DG AMF/Auto Sync. panel to PCC panel) (Sandwiched type)

Power control centre( PCC )

Motor Control Centre (MCCs)

Motor Isolators / Emergency PBS

Cable Trays & Cable Glands

LT Power Cables, Control Cables & Instrument Cables.

Rubber Mats for all panel boards

RCP's &JB's : As per system requirement

Variable Frequency Drives – Inbuilt in MCC panel

Geared Motors

Electric Motors

Earthing for electrical power & Automation system

Automatic power factor control panel

UPS FOR Control & Automation system (complete) (Single Phase)

Fire Extinguishers

Control Desk / Modular Cabinet for the Control Room

AIR CONDITIONING UNIT for control room and MCC room

Electronic pit less type Weight Bridge with associated structurals and platform.

Electronic sensing and recording equipment including load cells, computer hardware, software, cables for data recording in scada.

Electronic platform weigh scale

Electronic platform weigh scale

Furniture with ups, batteries and battery stand in wb cabin

Item Wise BoQ

BoQ_Ver4.0

PRICE SCHEDULE PART -II L-1 Bidder consider as per total amount on column 13 (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

Name of the Bidder/ Bidding Firm / Company :

PRICE SCHEDULE PART -I (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

Total Net FOR Unit Price for supply, installation & commissioning