Sply, Fab & comm of Ring main

VLV,GATE,FLG,200MM,#150,CS 12173-PAMPORE LPG PLANT — VALVE,GATE,WEDGE TYPE, BOLTED BONNET,FLANGED; SIZE:200 MM; PRESSURE DESIGNATION:CLASS 150; MATERIAL,BODY:CARBON STEEL; VALVE POSITION:LOCK OPEN; DESIGN SPEC:API-600; DESIGN SPEC,END FLANGES:ANSI B16.5; DESIGN SPEC,FACE TO FACE DIM.:ANSI B16.10; STANDARD,TEST:API 598; CONSTRUCTION,BODY:CAST; TYPE OF STEM:RISING ,OUTSIDE SCREW & YOKE; TYPE OF BONNET:BOLTED; TYPE OF GASKET,BONNET:SPIRAL WOUND; TYPE OF STEM PACKING:RENEWABLE WITH VALVE OPEN ON STREAM; TYPE OF HAND WHEEL:NON RISING; FACING,FLANGE:RAISED FACE; FINISH,FLANGE FACING:125 AARH; MAT,BONNET:CARBON STEEL; MAT,TRIM:13% CR STEEL; MAT,STEM:13% CR STEEL; MAT,WEDGE:13% CR STEEL; MAT,BODY SEAT RING(S):13% CR STEEL; MAT,GASKET,BONNET:STAINLESS STEEL-316; MAT,GASKET SPW,FILLER:GRAFOIL; MAT,BACK SEAT,SEPARATE:13% CR STEEL; MAT,STEM PACKING:GRAFOIL DIE MOULDED RINGS; MAT,HAND WHEEL:CAST STEEL; MAT SPEC,BODY:ASTM A216 GRADE WCB; MAT SPEC,BONNET:ASTM A216 GRADE WCB; MAT SPEC,WEDGE & BODY SEATS:ASTM A182 GRADE F 6; MAT SPEC,BOLT(S):ASTM A193 GRADE B7; MAT SPEC,NUT(S):ASTM A194 GRADE 2H; MANDATORY-REQUIREMENTS:RADIOGRAPHY REQUIRED; PRESSURE,HYDRO TEST,BODY:450 PSIG; PRESSURE,HYDRO TEST,SEAT:325 PSIG; PRESSURE,TEST,AIR:80 PSIG; DATA SHEET:51321; LENGTH,F TO F:457; STEM PACKING:WITH SACRIFICIAL CORROSION INHIBITOR & INCONEL WIRE REINFORCEMENT

STRAINER,Y-TYPE,CS,200MM — STRAINER,PIPE,Y-TYPE,FLANGED; TYPE:N/A; DESIGN SPEC,FLANGE(S):ANSI B16.5; MATERIAL:CARBON STEEL; MAT SPEC,BODY:ASTM A216 GRADE WCB; MAT,GASKET(S):STAINLESS STEEL 304; MAT SPEC,SCREEN:STAINLESS STEEL 304; MESH,SIZE:AS PER APPROVED DRAWING BY LIC; FACING,FLANGE:RAISED FACE; PRESSURE DESIGNATION:CLASS 150; SIZE:200 MM; WITH SEPARATIONS, GASKET MATERIAL: STAINLESS STEEL 304 WITH TRIM INTERNALS, MATERIAL: STAINLESS STEEL 304, WORKING PRESSURE: 15 KG/SQ.CM, HYDRAULIC TEST PRESSURE: 30 KG/SQ.CM

FLG,SO,A105,CS,#150,200MM — FLANGE,SLIP-ON; MATERIAL SPEC:ASTM A105; MATERIAL:CARBON STEEL; PRESSURE DESIGNATION:CLASS 150; FACING,FLANGE:FLAT FACE; FINISH,FLANGE FACING:250 AARH; SIZE:200 MM; DESIGN SPEC:ANSI B16.5

ELB,BW,A234,CS,90DEG,200M — ELBOW,BUTT-WELD; MATERIAL SPEC:ASTM A234; MATERIAL:CARBON STEEL; ANGLE:90 DEG; TYPE:N/A; SIZE:200 MM; THICKNESS,WALL:6.35 MM; SCHEDULE NUMBER:N/A; MANUFACTURING PROCESS:N/A; DESIGN SPEC:ANSI B16.9; ADDITIONAL INFORMATION:RADIUS 1.5D; TPI, RATE INCLUDES SUPPLY OF MANUFACTURING TEST CERTIFICATE AS PER THE TECHNICAL SPECIFICATIONS OF THE TENDER.

PIPE,MS,IS 3589,ERW,200MM — PIPE; MATERIAL:MILD STEEL; MATERIAL SPEC:IS 3589 GRADE 330; DIMENSIONAL SPEC:ANSI B36.10M/19M; MANUFACTURING PROCESS:ELECTRIC RESISTANCE WELDED; SIZE (NB):200 MM; END PREPARATION:BEVELLED END; DIMENSION:219.1 MM; WALL THICKNESS:6 MM; CAPS CODE:PI7D919Z01654ZZZZ

LAYG OF ABOVE GROUND — LAYING ABOVE GROUND PRODUCT PIPE-200 MILLIMETRE DIAMETER-LAYING, INSTALLATION, FABRICATION, WELDING (WITH 10% RADIOGRAPHY WITH G– RAYS), OF HPCL SUPPLIED PIPELINES AND PLACING ON THE PEDESTALS, GANTRY STRUCTURES, STRUCTURAL BRIDGES/ CATWALKS ETC. INCLUDING WELDING OF PIPES, BENDS, REDUCERS, PIPELINE FITTINGS ETC. , RADIOGRAPHY TEST OF 10% JOINTS, CARRYING OUT REPAIRS IF ANY AND RE-RADIOGRAPHY, PRE-TESTING, HOOK-UP WITH THE PIPELINE ON EITHER END, HYDRO-TESTING OF ENTIRE SECTION OF PIPES TO A PRESSURE OF 16.5 KG/CM2 INCLUDING SUPPLY OF ALL TOOLS, TACKLES, MACHINERY, EQUIPMENT’S, INSTRUMENTS, MANPOWER ETC. FOR COMPLETION OF THE JOB. JOB TO BE COMPLETED IN ALL RESPECT AS PER STANDARD SPECIFICATION AND DIRECTION OF ENGINEER-IN-CHARGE. THE SCOPE THE JOB INCLUDES BUT NOT LIMITED TO THE FOLLOWING:RECEIVING OWNER SUPPLIED MATERIALS, INCLUDING HANDLING, HAULING/LOADING, TRANSPORTATION TO WORK SITE, UNLOADING AND STRINGING. CUTTING, BEVELING, GRINDING, EDGE PREPARATION (INCLUDING ANY ADDITIONAL CUTTING, BEVELING, GRINDING REQUIRED FOR PERFECT FIT UP, BETWEEN THE EDGES OF THE PIPES, BENDS ETC. ), ALIGNING, FIT-UP, WELDING OF PIPES AS PER APPROVED TECHNICAL SPECIFICATIONS / PROCEDURES OF THIS TENDER. JOB ALSO INCLUDE RADIOGRAPHY 10% JOINTS AND HYDROTESTING. ROOT RUN SHALL BE WITH E-6010 ELECTRODE AND INTERMEDIATE AND FINISHED WELDING SHALL BE WITH E-7018 ELECTRODES OF ESAB OR APPROVED EQUIVALENT. THE JOB ALSO INCLUDES FABRICATION OF ANY BENDS, TEES, ECCENTRIC OR CONCENTRIC REDUCERS OTHER THAN THE ONES SUPPLIED BY HPCL OR IN THE SCOPE OF THE CONTRACTOR. JOB TO BE COMPLETED IN ALL RESPECT AS PER DIRECTION OF ENGINEER-IN-CHARGE. NOTE:ALL PIPELINES, FLANGES, VALVES, BENDS, TEES, AND OTHER APPLICABLE WILL BE SUPPLIED BY HPCL. IF LEAKAGE THROUGH THE PIPE SEAM JOINT IS OBSERVED, CONTRACTOR SHALL REMOVE THE DEFECTIVE PORTION OF THE PIPELINE AND REPLACE WITH A NEW HPCL SUPPLIED PIPE AND RETEST IT. THE REPLACED PORTION OF THE PIPELINE WILL BE PAID EXTRA. LENGTH OF ALL PIPELINES SHALL BE MEASURED UP TO THE NECK OF THE FLANGE ONLY. LENGTH OF THE FLANGE, VALVES SHALL NOT BE MEASURED AS THEY ARE PAID SEPARATELY. EXECUTION OF THE JOB SHALL BE AS PER LATEST CODAL PROVISIONS, ATTACHED TECHNICAL SPECIFICATIONS AND AS DIRECTED BY ENGINEER-IN-CHARGE. WPS, PQR SHOULD BE CERTIFIED BY HPCL APPROVED THIRD PARTY, BV, IRS, DNV. WELDER QUALIFICATION TEST TO BE WITNESSED AND CERTIFIED BY HPCL APPROVED THIRD PARTY. THE DESTRUCTIVE TEST REPORTS AND NON DESTRUCTIVE REPORTS HAVE TO BE CERTIFIED BY THIRD PARTY. CONTRACTOR SHOULD ALSO ARRANGE VIEWER FOR VIEWING RADIOGRAPHY RECORDS. WELDERS WILL NOT BE ALLOWED TO WELD WITHOUT THIRD PARTY AND HPCL APPROVED WELDING ID CARDS, IF THE JOINTS ARE CARRIED OUT WITH OUT A QUALIFIED WELDER,. PENALTY AT RS 5000 WILL BE DEDUCTED AND CUTTING AND REWINDING HAS TO BE DONE WITH A QUALIFIED WELDER.

GSKT,SPW,200MM,#150,304,G — GASKET,SPIRAL WOUND; DESIGN SPEC:ANSI B16.20; DESIGN SPEC,FLANGE(S):ANSI B16.5; SIZE:200 MM; PRESSURE DESIGNATION:CLASS 150; THICKNESS,GASKET:4.5 MM; THICKNESS,INNER RING:3.2 MM; THICKNESS,CENTRING RING:3.2 MM; MAT,CENTRING RING:CARBON STEEL; MAT,WINDINGS:STAINLESS STEEL 304; MAT,FILLER:GRAFOIL; MAT,INNER RING:STAINLESS STEEL 304; MAT SPEC,INNER RING:ASTM A240 GRADE 304; FACING,FLANGE:RAISED FACE; INSPECTION CERTIFICATE:ISO 10474 -2.1

DELUGE VALVE, SIZE 150 MM — VALVE_RELIEF; MANUFACTURER:NA; MODEL:NA; TYPE:PRESSURE SAFETY; PRESSURE,OPERATING,MAX:15 KG/CM2; MATERIAL,BODY:MILD STEEL; SET PRESSURE:10 TO 14 KG/CM2; SIZE,INLET:150 MM; SIZE,OUTLET:N/A; TYPE: DELUGE, WITH SOLENOID ACTUATED

STRAINER,Y- — STRAINER,PIPE,Y-TYPE,FLANGED; DESIGN SPEC,FLANGE(S):ANSI B16.5; MATERIAL:CARBON STEEL; MAT SPEC,BODY:ASTM A216 GRADE WCB; MAT,GASKET (S):STAINLESS STEEL 304; MAT SPEC,SCREEN:STAINLESS STEEL 304; MESH,SIZE:AS PER ENCLOSED DRAWING; FACING,FLANGE:RAISED FACE; PRESSURE DESIGNATION:CLASS 150; SIZE:150 MM; WITH SEPERATIONS,GASKET MATERIAL:STAINLESS STEEL 304; WITH TRIM INTERNALS,MATERIAL: STAINLESS STEEL 304;WORKING PRESURE 10 KG/SQ.CM,HYDRAULIC TEST PRESSURE 20 KG/SQCM;BOLT AND NUT MATERIAL:SA 193 GRADE B7/A194 GRADE 2H.

VLV,GATE,FLG,150MM,#150,CS 12173-PAMPORE LPG PLANT — VALVE,GATE,WEDGE TYPE, BOLTED BONNET,FLANGED; SIZE:150 MM; PRESSURE DESIGNATION:CLASS 150; MATERIAL,BODY:CARBON STEEL; DESIGN SPEC:API-600; DESIGN SPEC,END FLANGES:ANSI B16.5; DESIGN SPEC,FACE TO FACE DIM.:ANSI B16.10; STANDARD,TEST:API 598; TEMPERATURE LIMIT:MAX TEMP 371 DEG C; CONSTRUCTION,BODY:CAST; TYPE OF STEM:RISING ,OUTSIDE SCREW & YOKE; TYPE OF BONNET:BOLTED; TYPE OF GASKET,BONNET:SPIRAL WOUND; TYPE OF STEM PACKING:RENEWABLE WITH VALVE OPEN ON STREAM; TYPE OF HAND WHEEL:NON RISING; FACING,FLANGE:RAISED FACE; FINISH,FLANGE FACING:125 AARH; MAT,BONNET:CARBON STEEL; MAT,TRIM:13% CR STEEL; MAT,STEM:13% CR STEEL; MAT,WEDGE:13% CR STEEL; MAT,BODY SEAT RING(S):13% CR STEEL; MAT,GASKET SPW,FILLER:GRAFOIL; MAT,BACK SEAT,SEPARATE:13% CR STEEL; MAT,STEM PACKING:GRAFOIL DIE MOULDED RINGS; MAT,HAND WHEEL:CAST STEEL; MAT SPEC,BODY:ASTM A216 GRADE WCB; MAT SPEC,BONNET:ASTM A216 GRADE WCB; MAT SPEC,WEDGE & BODY SEATS:ASTM A182 GRADE F 6; MAT SPEC,BOLT(S):ASTM A193 GRADE B7; MAT SPEC,NUT(S):ASTM A194 GRADE 2H; MANDATORY-REQUIREMENTS:RADIOGRAPHY REQUIRED; PRESSURE,HYDRO TEST,BODY:450 PSIG; PRESSURE,HYDRO TEST,SEAT:325 PSIG; PRESSURE,TEST,AIR:80 PSIG; DATA SHEET:51301; LENGTH,F TO F:267; WITH SACRIFICIAL CORROSION INHIBITOR & INCONEL WIRE REINFORCEMENT