Urgent Repairing and Maintenance of outdoor type transformer substations and Rewinding of 25 KVA, 11KV/0.433KV oil cooled Transformers with associated works at PITAL, MUJAGADA, PURUSOTTAMPUR, BHIKAPADA and MAHENDRAGADA under BERHAMPUR BA .

Amount

Attending to break down calls, physical inspection of Substation accessories, overhead lines, feeder panels, meter box etc. to find out the faults and taking corrective measures for restoration of power supply i/c rectification of minor faults such as replacement of pin/post insulators, jumper wires, LT side cable , LT side switch gears etc. if required any. (Materials are not in the scope of this item) ( BA Head quarter shall be considered as base station while determining the distance)

For sites distance up to and including 50 KMs

For sites distance above 50 KM and up to and including 100 KMs

Liaison with different units of the supply authority i.e. Division/Sub Division/Section offices/MRT office/E & MR office and field staff etc. for obtaining shut down of 11KV line/LT Line, breaking of meter seal if required to carry out the repairing and maintenance works of the Sub Station and re-energisation, testing etc. as required.

To carry out minor repairing works such as pin/post insulators, jumper wires, LT side cable , LT side switch gears etc.

To carry out major repairing works such as rewinding/ replacement/ repairing & overhauling of Transformer, AB switch, DO fuse unit, replacement of HT cable and its end terminations or any other major repairing works of the DP structure & associated overhead lines.

Thorough servicing of AB Switch, adjustment of bearings, male/female contacts, lubricating of moving items i/c replacement of minor defective parts like nuts, bolts, clamps, wire braided copper strips and checking the functional operation, etc. as required.

Replacement of the following defective spare parts of the transformer substation by new one i/c fitting, connection etc. as reqd.

11KV Post Insulator for 200Amps AB switch/ HG fuse unit

Replacement of faulty/damaged pin insulators by new one of 11 KV grade pin type insulator with large steel head G.I. pin, nuts, washers on existing HT pole/ DP structure etc. complete as required.

Replacement of faulty / damaged disc insulators by new one of 11 KV, 45 KN porcelain disc insulator with galvanized insulator fittings, ball and socket type and complete with galvanized strain clamps, bolts, nuts, washers etc. as required.

Replacement of faulty Lightening arrestors by new ones of nonlinear resistor type lightning arrestor suitable for 3 wire, 11 KV overhead lines with rated voltage 9 KV (rms) with a nominal discharge current rating of 5 KA and complete with galvanized clamping arrangement, G.I. bolts, nuts, washers etc. as required, comprising of 3nos per set.

Replacement of damaged and unserviceable AB switch by new one of 11 KV, off load, single break, triple pole, horizontal type, gang operated air break switch having 2 nos. 11 KV post type insulator per phase complete with galvanized channel iron base, arcing horns, 25 mm dia. 6mtr. long GI pipe, tinned copper wire braided flexible earthing wire & operating handle with locking arrangement etc. complete as required including dismantling of faulty and damaged AB switch from the DP structure i/c cutting the base channels/bolts etc. complete as required. (The dismantled faulty & damaged AB switch may be retained by the agency)

Replacement of damaged and unserviceable DO/HG fuse units by new one of 3 phase, 11 KV outdoor type Horn Gap Fuse unit having 2 nos. 11 KV post type insulator per phase complete with channel, cu-wire etc. as required. (one set comprising 3 units) i/c dismantling of faulty and damaged DO Fuse / HG fuse unit set from the DP structure i/c cutting the base channels/bolts etc. complete as required. (The dismantled faulty & damaged DO/HG fuse units may be retained by the agency)

Supply & drawing of 55 sqmm. AAA conductor for overhead line and DP structures i/c binding with insulators etc. complete as required.

Rewiring of the DP structure of Transformer Sub Station with 55sqmm AAA /50sqmm insulated Al.conductor stranded cable with al. Lugs/sockets, binding with post insulators etc. complete as required.

Replacement of faulty/burnt out cables by new one of following sizes PVC insulated & PVC sheathed Aluminium conductor armoured cable 650/1100 V. grade confirming to IS : 7098 (Part-1) 1988 i/c transportation to respective sites etc. as required.

4 core 16 sqmm

Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size Up to 35sqmm direct in ground including excavation and refilling the trench etc as required, but excluding sand cushioning and protective covering.

Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size Up to 35sqmm in the existing RCC/ HUME/ METAL pipe as required.

Laying of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size Up to 35sqmm in the existing Duct/Air as required.

Laying and fixing of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size Up to 35 sq. mm (clamped with 1mm thick saddle) on wall surface as required.

Replacement of damaged MV cable end terminations with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.

4 X 16 sq. mm (28mm)

Replacement of the defective parts / components by new ones of following sizes & ratings aluminium/copper sockets/lugs for PVC sheathed / XLPE aluminium/copper conductor cable of 1.1 KV grade i/c fixing/crimping etc. as required.

16/25 sqmm Al socket.

Replacement of faulty MCBs/SDFUs/Change over switches by new ones of following ratings after dismantling the old defective ones, fixing, connection & testing etc. as required.

63 Amps 415 volts TPN SDFU with HRC fuses (open execution type). (Make: L&T FN type, /Havells / L & T) .

63Amp 4-pole on load change over switch open execution type (Make: HPL Socomec /Havells / L & T) .

63Amps 415 volts 4 pole MCB (Class-C)

Dismantling the following ratings faulty transformer from the existing D.P. structure/Plinth & installation of standby/repaired transformer i/c testing and commissioning, recording the required parameters etc. by qualified staff, arranging required tools & plant with proper precautionary measures etc. as required.

25 KVA, 11KV/0.433KV, 50 Hz Aluminium wound oil cooled Transformer

Rewinding of the HT windings of the following ratings Oil immersed Distribution class Transformer with superior grade and suitable size Double paper covered Transformer winding conductor , providing re-insulation of LT winding etc. including dismantling the transformer parts i.e. conservator tank, terminal boxes, bushings, removing the core and windings from the tank, draining of transformer oil, cleaning of tank, reassembling the core & windings and all the aforesaid parts after rewinding/repairing, replacement of gaskets, worn out nuts, bolts and washers/cork washers etc, heating in heat chamber, carry out factory tests and submission of test reports etc. complete as required. (The dismantled aluminium winding and other materials can be retained by the agency and credit for the same to be given in the quoted rate of this item)

25 KVA, 11KV/0.433KV, 50 Hz Aluminium wound oil cooled Transformer

Supplying and pouring of transformer oil (IS:325) of suitable make & grade for topping up/replacement of old deteriorated oil etc. complete as required.

Filtration and de-hydration of existing Transformer oil at factory / work shop ( In case of rewinding/repairing of Transformer at factory / workshop), testing of BDV and submission of oil testing report etc. as required.

Replacement of the following defective spare parts of the transformer by new one i/c fitting, connection etc. as reqd.

HV Bushings

LV Bushings

Painting of the transformer body with primer & two coats of weather proof synthetic enamel paints after scrapping the rust etc complete as reqd.

Providing 25 KVA/63 KVA 11KV/0.433 KV Distribution class star rated Transformer on hiring basis as a stop gap arrangement etc. as required. (BSNL will not be held responsible for occurrence of any faults in the hired Transformer while working at site or any damage or loss occurred to the said Transformer during transportation, loading, unloading and negligence of the agency etc.). (Commencement date shall be the date of energisation and commissioning at site)

Making arrangements for inspection and testing of the re-winded transformer by the designated inspector of supply company at factory / workshop and obtaining test certificates and clearance for re-installation and energisation of the said transformer etc. complete as required.

Transportation of spare /new / repaired / standby 25/63 KVA transformer from BSNL office /factory /workshop to respective sites and faulty Transformer from sites to back by using suitable transportation medium including loading and unloading at both ends etc. complete as required. (The rate should be inclusive of toll gate fee/charges wherever applicable, nothing extra will be paid. Distance will be on shortest route only).

Distance up to and including 50 KMs (Charges for Up and Down)

Distance above 50 KM and up to and including 100 KMs (Charges for Up and Down)

Supply of Hot pressed molded SMC Junction box, hinged double door type of following sizes suitable for application for fixing Electrical controls /switch gears/meters etc. with provision for cable entry/exit from bottom/side , locking arrangements including supply and fixing of 2nos 4 pole stud connectors, interconnections with suitable size single core PVC insulated copper conductor cable with copper sockets/lugs including fixing on existing pole / existing MS/GI angle stands etc. complete as required.

Size not less than 400mmX300mmX190mm (inside dimensions) (Make-Sintex model: SINTEX JB-4030/SS)

Treaming of trees and removal of vegetations etc. from the Sub-station yard and its adjacent Overhead lines by deploying suitable man power with required tools and tackles including making coordination with DISCOM authority etc. as required.

M/S PRACHI ELECTRICALS