S&T work in connection with various track related works in KOTA DIVISION

Item Breakup - sch-shedule

Supply of Professional AC/DC clamp meter Numbers for Low current. High resolution of 1mA on AC/DC ranges, wide measurement range upto 100A . True RMS measuremen.Model - 3540 Koico or equivalent. Meter shall first inspected by divisional/ Site incharge/ Consignee.

Supply of Digital Cards for SSDAC. As per Numbers RDSO Specn. No. RDSO/SPN /177/ 2012 (Ver. 3) or latest.

Supply of Analog Cards for SSDAC.As per Numbers RDSO Specn. No. RDSO/SPN/177/ 2012 (Ver. 3) or latest.

Supply of SK 30H Double rail contact with 8 Numbers Mtr. Cable for multi section type digital axle counter (MSDAC) as per RDSO Spec No.RDSO/SPN/176/2005 or Latest make M/s Eldyne Electro Systems. KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

Supply of PD1 (21KHz) card for GG Tronic Numbers make HASSDAC as per RDSO specification No.RDSO/SPN/177/2012 withversion 3.0 or latest with RDSO inspection Make/Brand:- GG Tronics. Make / Brand: G.G. TRONICS INDIA PRIVATE LIMITED

Supply of PD2 25 KHZ Card suitable for GG Numbers Tronic make SSDAC/HASSDAC as per RDSO Spec. no. RDSO/SPN/177/2012 Ver 3.0 or latest make/brand:-GG Tronics Make / Brand: G.G. TRONICS INDIA PRIVATE LIMITED

Supply of Insulation Tester (Megger) of Numbers 100V/500V for testing

Supply of HSS Twist Drill Parallel shank Numbers 7.2/14/8 mm make - IT/ Adison/JK. (Qty shall be given by site engineeri.

Supply of 8 SWG GI Wire (4mm dia) suitable Kg for track circuit rail bonding.

High frequency TX Coil and RX Coil (each set Set consists of web mounting type TX Coils - 01 No., RX Coils - 01 No 10 mtr) - One Set for Multi Section Digital Axle Counter Systems as per RDSO Specn. No. RDSO/SPN/176/2013 or latest.

High frequency TX Coil and RX Coil (each set Set consists of web mounting type TX Coils - 01 No., RX Coils - 01 No 15 mtr) - One Set for Multi Section Digital Axle Counter Systems as per RDSO Specn. No. RDSO/SPN/176/2013 or latest. as per req at Site

Supply of 21 KHZ/25 KHZ Transmitter coil Numbers assembly for HASSDAC Systems RDSO Specn. No. RDSO/SPN/177/2012 (Ver.3) Make-G.G.Tronics. Make/Brand:- GG Tronics ,HSN Code: 85309000

Supply of 21 KHZ/25 KHZ Receiver coil Numbers assembly for HASSDAC Systems RDSO Specn. No. RDSO/SPN/177/2012 (Ver.3) Make-G.G.Tronics. Make/Brand:- GG Tronics , HSN Code:- 85309000HSN

Supply topickup,8F/4B along with plug board(Base43 plate), retaining clip andconnectors conforming toBRS:933A,IRS:S60 &IRS:S34.Material inspected by RDSO

Supply of Relay Ac Immune, Plug intype, Numbers Style QBCA-1, DC Biased PointContactor, 24V DC, 2F DC, 2HF-4BContacts Front Contacts Heavy Dutyand Back Contacts Metal to CarbonComplete with Plug Board, RetainingClips and Connectors, Conforming toBRS 943, IRS S 34 and IRS S 23.Material inspected by RDSO

Supply of Relay plug in type styleQL1 Numbers magnetically latched neutral linerelay, 24 V DC, Metal to CarbonContacts complete with plug board,retaining clip & Connectorsconforming to BRS: 935A, IRS: S@45"38@ IRS: S-23 or latest 11F/4B Front &Back contacts for interlocking codefor this unit shall be ABDEG.

Supply of Retro reflective Signal No. plates Numbers as perIRSEM Drg No. 19-D10 with clamps, nut, bolts and other accessories required for Fixing. KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

Supply of SS Fit & Forget Bond wire of Numbers Length 1 Meter.

Supply of SS Fit & Forget Bond wire of Numbers Length 1.5 Meter.

Supply of SS Fit & Forget Bond wire of Numbers Length 2 Meter.

Supply of SS Fit & Forget Bond wire of Numbers Length 3 Meter.

Supply of SS Fit & Forget Bond wire of Numbers Length 4 Meter.

Supply of SS Fit & Forget Bond wire of Numbers Length 10 Meter.No110880

(i) Supply of 4 conductor disconnect terminal Numbers block with test & measurement facility, with screw less, spring cage clamp connections suitable for 0.08 to 2.5 Sq.mm conductor with current capacity of 16 Amps as per RDSO Spcn. No. RDSO/SPN/189/2004 Ver. 3.0 or latest.No.754066.79

Base clamp mounting type for axle counter Numbers to meet the requirement as per RDSO Spcn for Axle Counters

Supply of Tool Kit for Maintenance of Numbers Signalling Installations as per Annexures "Tool Kit"

Supply of Electric point machine, Non Numbers trailable, internal locking, 220 mm throw, with IP67 motor ,Minimum AC immunity 440 VAC, with tools & complete accessories including complete ground connection and all insulation, crank handle and along with clamp point lock 60 kg, TWS as per Drg No. RDSO/S- 11000 as per RDSO SPN. IRS:S 24/2002 with Amd. 01 or latest. ACCEPTED MAKE/BRAND: Vossloh Total 17813990.83 Item- 2 SHEDULE-B S No. Item Description of Item Unit Qty Rate Amount No

Excavation of trench 1.2 mtr deep, 300mm Kilometre wide at the bottom along main line in normal soil, including clearing of bushes, trees etc and refilling of the trench by excavated soil and ramming after laying of the required quantity of cables as per instructions of Engineer at site. The work also includes excavation of trenches in the beds of culverts. Whenever the dimensions of cable Trenches as mentioned in the Tender Schedule are not easily achievable due to terrain conditions, then payments will be made on a pro-rata basis, for the dimensions achieved.The specific approval of the Engineer in charge of the work (not below the rank of Sr. Scale officer), will be required for such dispensation. KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

Excavation of cable trench 300mm wide at Kilometre the bottom and 1.2 meter deep in hard soil mixed with bolders / hard murum soil including clearing of trees, bushes and refilling of cable trench by excavated soil, murum, bolders etc. Care should be taken while refilling the cable trench such that the murum / bolders etc. does not damage the cable. Ramming after laying of cable (a) 6- quad (b) jelly filled & power cables etc. Whenever the dimensions of cable Trenches as mentioned in the Tender Schedule are not easily achievable due to terrain conditions, then payments will be made on a pro-rata basis, for the dimensions achieved.The specific approval of the Engineer in charge of the work (not below the rank of Sr. Scale officer), will be required for such dispensation.

Excavation of cable trench 1.0m deep from Metre the rail flange and 300mm wide across the track, for track crossing and refilling after laying of GI pipes and restoring the track to its original condition. Generally there shall be no proportionate payment for cable at depth lesser than that specified in the tender schedule. If it is not possible to reach the required depth at any location, then the contractor shall obtain approval of Railway Site Engineer, who shall get the dispensation, from JAG vide Rly. Board's letter No. 2013/Sig/SEM Pt.-II/Misc., dated 12.06.2014 before commencement of cable laying process and only then shall the proportionate payment be made to the contractor. The work shall be done as per extant practice on W.C. Railway & instruction of Railway Engineer at site. Cable trench as per Drg. No. TS/Cable laying/12/03/03 Alt.-1. For achieving 1.0 Mtr depth for the bottom most cable, the contractor shall dig the trenches to a depth, slightly more than 1.0m to take care of practical problems. Laying of RCC/GI/DWC pipe and cables is covered in separate item.

Excavation, casting (1:3:6) and plastering Numbers (1:4, with fine sand) of main signal foundation as per Drg. No. Dy.CSTE/C/Kota/1 ALT 'A' with contractor's own material including ballast, cement, local available sand, PVC pipe & galvanised anchor bolts with nuts & washers, etc. The hole for cable entry should be kept as per site requirement and instruction of Railway Engineer at site. The required Ferma of the size mentioned in the drawing for casting of foundation will have to be brought by the contractor at his own cost. All nuts, bolts and washers etc. should be galvanised iron. KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

Erection of Main Signal (CLS) Post with Numbers Surface base and signal unit complete on top or on Off-set Bracket, fixing of front and back staging, ladder, guard, signal name plates/board, protective screen, blanking of ladder (0.6mm MS sheet), if any with contractor's own brackets, nuts & bolts & o t h e r fixing materials. This also includes erection of auxiliary signals like Calling-ON, Shunt Signal. Wooden white cross-arms (1000mm x 100 mm) to be provided by the contractor till the signals are commissioned with contractor's own material. If the ladder/front/back staging is infringing the SOD, then suitable arrangement of fixing steps for climbing up to signal unit and reducing the size of front/back staging as per instructions of site engineer shall be done. The work shall be done as per instructions of Railway Engineer at site. All nuts, bolts and washers etc. should be galvanised iron.

Supply & laying of well burnt bricks of size Numbers 99000.00 200mm x 90mm x 65mm inside the trench (with the brick length being perpendicular to cable route) after laying of cable & covering of cables laid in trenches by loose excavated soil for a layer of 50mm thickness approximately, in station area from Outermost to Outermost signal or at any other location as per instruction of Site Engineer. Note:- Size of bricks to be got approved by Railway Site Engineer. In case brick size is in variance with the size given in the tender schedule then proportionate payment on volumetric basis shall be paid to contractor subject to a maximum limit of schedule rate.

Fixing terminals and fuse blocks with provision of holes on Phenolic Laminated Sheets and fixing with galvanised nuts & bolts in Location Boxes and elsewhere. This includes provision of additional holes on the Phenolic Laminated Board on either side for cable conductor entry. The work shall be done as per the instructions of Railway Engineer at site.

Termination of cable cores on ARA Per Terminals/cage type disconnect terminals, Conductor fuse blocks, 8-way terminals blocks, telecom terminals in new/existing apparatus cases, existing MCTB/existing telecom cable termination racks. This includes all associated works of pulling out the cable from underground, dressing of cable, making wiring tree with contractor lacing & threading material etc. Both ends of a cable core shall be counted as per conductor. This includes soldering of armour tree/ring of cables and connecting to copper plate through GI wire bus bar in location boxes. The work shall be done as per instructions of Railway Engineer at site. KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

Supply, fixing, painting and installation of Numbers RCC/Stone cable route markers as per drawing No. DRM/KOTA/MISC-87. Placing and securing of cable route markers in trenches at the specified interval and diversions, joints etc along the cable route. The work shall be done as per extant practice on W. C. Rly & the instructions of Rly engineer at site. Sample to be approved by engineer in- charge of the Railways before supply, after the testing prescribed in drawing. This includes supply of Paints of different colours as per drawing. The paint shall be either from Asian or Shalimar / Apcolite / Berger having ISI mark.

Track Battery Distilled Water Plant: Supply Set and Installation of RO membrane based De- ioniser plant to produce Battery water of TDS less than 5 ppm irrespective of the quality of raw water, pH Value:- 6.5 to 7.2, specific electric conductivity :- 0 to 5 micro mhos/cm at 25 Degree Celsius, output capacity should be 12-15 Ltr purified water/Hour. Plant should have suitable fixture/wall mounting arrangement with external PVC storage tank of capacity 200 Ltr, Plant should have on board TDS meter, Indication of On/Off, Solenoid/Flow switch fitted to avoid dry run of the machine, Weight sensor/Float switch installed on storage tank to avoid over flowing of the tank. The item includes supply of one set of the spare filters/membranes in addition to the fitted filtersmembrane with the machine (spare should be of similar spec/type as used in the machine). Plant should work on 230V AC input (Internally works on 24 V DC) and should not require any type of chemical re- charging except filters and membranes. The life of filter/membrane should not last before production of minimum 12000 Ltr of battery water. Item includes supply of all the accessories required for installation of the plant like fasteners, connecting pipes (of length up to2 Mtr ), cable from wall socket to the machine (of length up to 2 Mtr), couplers/tap required to connect it from water tap/outlet, PVC pipe up to storage tank (of length up to 2 Mtr). The quality test certificate of produced water must be submitted by the supplier from any repudiated test laboratory. The OEM should give onsite warranty of one year. This perticular item shall be installed at Centeralize S&T Depot SSE/Sig/North/Kota. Inspection: Consignee. Inspection Charges: None.Payment Terms:100% after installation. KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

Switch Plate lubricant - Cenolube 100 or Kg better NLGI 00 GRADE Black colored which should be non asphaltic Non bituminous blend of very heavy oils, inert thickeners and lubricating solids coupled with molybdenum disulfide and graphite with no traces of chlorinated solvent such as 1,1,1 trichloroethane which are flammable and harmful to the environment. Should have a blend of select high viscosity index solvent refined severely hydrofinished paraffin base oils and synthetic base fluids. It should incorporate solid lubricants & organo molybdenum disulphide to fill & lubricate micronized asperities to provide & form many films on the contact surfaces to prevent metal-to-metal contact. It shall be designed to be hand applied providing a tough adherent Lubricant film with Tacky semi-dry finish reducing contaminant adhesion. The grease Should Not form a difficult to remove thick DRY film which requires scrapping & solvent cleaning of Switch Plate specially before reapplication The grease should Not need Cleaning or scrapping before Reapplication. The Grease should be formulated for tropical climates and should not contain pour point depressants and should Not be too thin. The grease shall be Resistant to water wash off & dilution, water insoluble, non-melt and chemically resistant to exposed environment. The grease shall be formulated with Extreme Pressure additives, rust and corrosion inhibitors, anti-wear additives to protect external surfaces against the harsh elements in severe climates, thus reducing rust binding and adhesive wear on switch plates Four Ball Weld LOAD (ASTMD2596) >600 Kg, Copper corrosion 24 hrs @ 100c (ASTM D 4048) 1a -2e packing Size 20 kg /25kg Drum.'(Inspection Agency-Consignee)

Installation of cenolube 100 Grease. Afetr Man-Days cleaning of old oil and greece and re- lubrication of switch chair plate at point machine at interval of 15 days per point machine. Tightening of nuts check nuts and bolts lock nuts holding the detector slides lock slides with lugs. Workers are required to check for the tightness of the switch plates and points and clean the rust and dust apply Cenolube 100 grease on slide chaires & assembly up to 3 sleepers from the toe of switch. Rate per person for 3 persons to be deployed for 60 days time, so number of man-days is 3@ 42<61@ 180 days. (Inspection Agency-Consignee) KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

"Fixing/ Refixing of electrical point machine Set on existing layout, ground connection during phase working (NI/ Pre-NI) after removing the electrical point detector, FPL assembly and mechanical or any other fittings including existing Point Machine fitting if any, adjustment if necessary, wiring of point machine testing and commissioning of electrically operated point, fixing and connecting point indicator on derail switch if necessary. This will include fabrication and fixing of GI bend pipes as per Drg. No. Dy.CSTE(Con)/Kota/5 of Sshape of 1.2 meter length & 50mm dia with welded frame for cable entry to the point machine and termination of tail cable in point machine and wiring servicing of point machine & supply and filling of SAE-30 lubrication oil . This also includes installation of William stretcher nylon insulation set (complete), Tongue attachment nylon insulation set and Guage Tie plate nylon insulation set as per RDSO specification. The work shall be done as per extant practice on W.C. Railway and the instructions of Railway Engineer at site. Internal wiring of Point machine & cable termination suitable for EI/PI/RRI installation, 2.5 sq.mm (50/0.25) conforming to IS: 694:1990 flexible copper wire of different colours & lug will be supplied by contractor. Point Machine, ground connection, insulation sets will be supplied by Railways. This includes drilling of holes in tounge rail, provision of high di-electric varnish on contact assembly and wiring during NI period. This also include rewiring of point machine if required as per type of point machine & circuit (independent detection) & as per instruction of site engineer. To reduce the no. of days of NI, the existing point machines may be replaced with new point machines and operated from existing panel. During pre-NI / NI, rewiring at MCTB/location box/point machine shall be carried out as per the requirement without any additional cost."The item unit wiol be Per point.

Maintenance of Track mounted equipments Per Unit like S&T fitting on turn outs including different activities during BCM/TTM/TRR/Engg works as follows:- Specially opening and refixing of DCTC jumpers/AFTC jumpers / Axle counter, transducers during different Engg. works Opening of DC-TC /AFTC jumpers /axle counter transducers digging work from rail to TLJB /TMU /0 bond /location is required to be done as per site requirement also after refixing of DCTC /AFTC jumpers /Axle counter transducers needs to be buried in proper depth. It includes drilling hole in rail as per site requirement. The team to be provided for this work should comprise of : Fitter- 1 Nos., Blacksmith 1 Nos. Mason/Carpenter- 1 No. and Helpers-5 Nos. It also includes any work of EOLB or sliding boom and earthing arrangement of Signalling gears. Any other signalling work as per instruction of Railway Engineer. All T&P & Jigs required to execute the work will be supplied by the contractor. (Unit May be read as Per / Day) KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

"Excavation and Casting of Apparatus Case Numbers Foundation with mixture of Cement:Sand:Stone aggregate/Chip in 1:3:6 ratio and plastering with mixture of Cement:Sand in 1:4 ratio, with contractors own Metal Sheet ferma of the size mentioned in the drawing, cement, anchor bolts, with nuts & washers and other materials. The items also include additional earth work if required as per instruction of Rly. Engineer at site. All nuts, bolts and washers etc. should be galvanised iron. Single Case as per Drg. No. Dy.CSTE/C/Kota/2"

"Erection of Apparatus cases. This includes Numbers filling of Location Foundations with the seived sand being used for making the foundation of location boxes and plastering on top of the sand. All nuts, bolts and washers etc. should be galvanised iron. Single Case"

"Supply, fabrication and fixing of Phenolic Numbers Laminated Sheet Board in Location Box by providing all fixtures, double ended insulators (06 Nos.), PVC coated string rods at the back side for cable support with contractor's own material. The work shall be done as per Drg. No. SK 783-1/2 with latest alterations & as per instructions of Railway Engineer at site. The Phenolic Laminated Sheets should be of 10mm thick, grade P3 as per specification No. IS: 2036 of 1995 or latest. The size of the Phenolic Laminated Sheet for Full Case terminal board should be 800mm x 950mm and for half case it should be 800mm x 450mm. In case board size is in variation with the size mentioned as per location details, then proportionate payment on area basis shall be made. This also include, the work to be done in existing Location Boxes (if required) as per instructions of Railway Site Engineer. Single Case"

"Supply, fabrication and fixing of Phenolic Numbers Laminated Sheet for Shelf of equipments/batteries with contractor's own fixing material, angle frames, additional in- between supporting angle for the Shelf, etc. The work shall be done as per Drg. No. SK 783-1/2 with latest alterations & as per instructions of Railway Engineer at site. The Phenolic Laminated Sheets should be 10mm thick, grade P3 as per specification No. IS: 2036 of 1995 or latest. The size of Shelf for Single Case Apparatus/Location Box shall be 500mm x 950mm and for Half Case Location Box it shall be 500mm x 450mm. In case board size is in variation with the size mentioned as per Location details, then proportionate payment on area basis shall be made. Galvanised nut & bolts to be used for fixing of Phenolic Laminated Sheets. Single Case" KOTA DIVISION-SIGNALLING AND TELECOMMUNICATION/WEST CENTRAL

"Installation Resistance, chargers, Choke, batteries, LV box, KLCR, PPTC fuses & track feed charger alarm unit, etc. as applicable) with contractor's own wiring material, MS frame, copper lugs etc. & wiring of the same in Apparatus Cases as per Location Diagrams, paralleling of spare contacts of Metal to Carbon Relays and wiring of potential free contact of track feed charger and testing of track circuits as per instruction of Railway's Site Incharge and standard practice. This also includes supply of Multi-strand Flexible Single Core Copper Wire 2.5 sq.mm (50/0.25) except for relay wiring which will be done with 16/0.2 mm flexible multi-strand wire conforming to IS: 694:1990 with suitable lugs. All wires to be duly manufactured by RDSO approved firms (16/0.2 mm flexible multi-strand wire inspected by RDSO). Note: PPTC fuses shall be provided as per fixing arrangement of PPTC as advised by HQ's policy guideline issued vide letter no. WCR/N-HQ/110/Signal Policy/Sig-32 Pt-VII, dtd. 07.11.2013 i.e. PPTC fuse are to be connected with crimped ring type lugs and crimped area is also to be filled with solder. PPTC lead to be provided with ferrules for volt & current rating of PPTC. Single Case"

"Painting two coats of Enamel Paint over one Numbers coat of Red Oxide primer on the following items after scrapping and cleaning of the surface wherever necessary. Primer and Paints with ISI mark is to be supplied by the Contractor. The work shall be done as per instructions of Railway Engineer at site and extant practice on W.C. Railway. Note: Second coat shall be made after completely drying up of first coat of paint, to give good somooth & lasting finish. Apparatus case full size"

Point machine with ground connection Numbers complete. (Point machine with black enamel only outside and ground connection with Red Oxide)

Main Signal post with main & auxilliary signal Numbers unit, surface base and complete fittings as per W.C. Railway's Standard practice.

Lettering, numbering of point machine, track Numbers lead junction boxes, block joint, glued joints, , batteries, apparatus cases etc. (outside) (each item to be taken as one unit )

Cement concrete 1:3:6 in foundations with cum upto 25mm graded stone aggregate as per instructions of Railway Engineer at Site. Total 10595362.49