Supply, installation and commissioning of L.P.G. cremation machine and construction of shed for cremation machine at Vishvanath Ghat Almora, District - Almora

Amount

Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m. All kinds of soil.

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level 1:4:8 (1 Cement : 4 coarse sand (zone-III) : 8 graded stone aggregate 40 mm nominal size)

Reinforced cement concrete work in walls (any thickness), including attached pilasters, buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. above plinth level up to floor five level, excluding cost of centering, shuttering, finishing and reinforcement 1:1.5:3 (1 cement : 1.5 coarse sand(zone-III) : 3 graded stone aggregate 20 mm nominal size)

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level Thermo-Mechanically Treated bars of grade Fe-500D or more.

Heat treatment of above with heat resistant chemicals, suitable for application to a surface in a thikness of 0.75 mm per coat so as to with stand high stress temperature. (Divided in 6" layers) on Chimney fabricated by M.S. sheet

Brick work with common burnt clay F.P.S. (non modular) bricks of class designation 7.5 in foundation and plinth in:Cement mortar 1:6 (1 cement : 6 coarse sand)

Providing and laying 60mm thick faciory made cement concrete interlocking paver block of M -30 grade made by block making machine with strong vibratory compaction, of approved size, design & shape, laid in required colour and pattern over and including 50mm thick compacted bed of coarse sand, filling the joints with line sand etc. all complete as per the direction of Engineer-in-charge..

Providing and laying vitrified floor tiles in different sizes (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS: 15622, of approved make, in all colours and shades, laid on 20mm thick cement mortar 1:4 (1 cement : 4 coarse sand), jointing with grey cement slurry @ 3.3 kg/ sqm including grouting the joints with white cement and matching pigments etc., complete Size of Tile 600x600 mm.( Tiles shall be of premium first quality of reputed make like NITCO, KAJA-RIA, SOMANI, ORIENT, JOHNSON & RAK.

12 mm thick cement plaster 1:6

Plastering on walls 15 mm thick cement plaster 1:6 in two coatwork

Heat treatment of above with heat resistant chemicals suitable for application to a surface in a thikness of 0.75 mm per coat so as to with stand high stress temperature.(inner side only) on walls of shed

Providing and applying white cement based putty of average thickness 1 mm, of approved brand and manufacturer, over the plastered wall surface to prepare the surface even and smooth complete

Finishing walls with Acrylic Smooth exterior paint of required shade : New work (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 2.20 kg/10 sqm

Structural steel work riveted, bolted or welded in built up sections, trusses and framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete

Supply and laying of machine coated MS sheet 1.07mm thickness with extra heat treatment coating at bottom side from factory it self with heat treatment .

Supplying and fixing rolling shutters of approved make, made of required size M.S. laths, interlocked together through their entire length and jointed together at the end by end locks, mounted on specially designed pipe shaft with brackets, side guides and arrangements for inside and outside locking with push and pull operation complete, including the cost of providing and fixing necessary 27.5 cm long wire springs manufactured from high tensile steel wire of adequate strength conforming to IS: 4454 - part 1 and M.S. top cover of required thickness for rolling shutters. (a) 80x0.90 mm M.S. laths with 0.90 mm thick top cover

Ball bearings for shutter.

Providing and laying non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. complete :into trenches for all depths including , carriage ,loading, unloading, stacking, handling and re-handling etc. complete in all respects to the satisfaction to the EIC 600 mm dia. R.C.C. pipe

Supply and laying of extra chemical heat resistant layer coating suitable for application to a surface in a thikness of 0.75 mm per coat on inner side in RCC pipe NP2 to withstand high temperature stresses coming from machine.

Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable in surface / recessed medium class PVC conduit, with modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable etc. as required. Group B

Supply & erection of PVC pipes & HDPE pipes for wiring purposes including bends inspection boxes etc., where necessary including other petty material. as per csr Medium gauge PVC conduit pipe 20mm dia.

Supply & erection of PVC pipes & HDPE pipes for wiring purposes including bends, inspection boxes etc., where necessary including other petty material. as per csr Medium gauge PVC conduit pipe 25mm dia.

Earthing with electrolytic copper tape riveted to copper e plate 30 mm x 120 mm x 2 mm thick surrounded by salt & charcoal as per csr Earthing with 25mm x 5mm copper tape

Supply and erection of Miniature Circuit Breakers/ isolators in the existing MCB distribution board including making necessary connections as per csr Miniature circuit breaker single pole 6 to 32amp. (Breaking capacity 10 KA,)

Supply and erection of Miniature Circuit Breakers/ isolators in the existing MCB distribution board including making necessary connections as per csr Miniature circuit breaker single pole 40 amp. (Breaking capacity 10 KA)

Supply and erection of Miniature Circuit Breakers/ isolators in the existing MCB distribution board including making necessary connections as per csr MCB, Four Pole, 63 Amp.

Supply and erection of sheet metal double door distribution boards IP 43-IK09 as per csr S.P. & N. distribution board (dust protected) provided with bus bar, neutral link and din bar, suitable for incorporating MCB's/ RCBO/ RCCB's, 4 way each.

Supply and erection of sheet metal iron clad switch on existing surface with G.I. bolts & nuts/ rag bolts and nuts etc., according to the size of holes in the body of the enclosure including connections. as per csr Sheet metal iron clad triple pole switch with neutral link 100amp. 415 volts

Supply and erection of sheet metal iron clad switch on existing surface with G.I. bolts & nuts/ rag bolts and nuts etc., according to the size of holes in the body of the enclosure including connections. as per csr Sheet metal iron clad triple pole switch with neutral link 200amp. 415 volts.

Supply and erection of sheet metal iron clad change–over switch on existing surface with G.I. bolts & nuts / rag bolts and nuts etc., according to the size of holes in the body of the switch including connections with suitable size of thimbles and bonding to the existing earth as per csr Sheet metal iron clad four pole changeover switch 100amp. 415 volts

Supply and erection of sheet metal iron clad change–over switch on existing surface with G.I. bolts & nuts / rag bolts and nuts etc., according to the size of holes in the body of the switch including connections with suitable size of thimbles and bonding to the existing earth as per csr Sheet metal iron clad four pole changeover switch 200amp. 415 volts.

Supply and erection of metal clad bus bar chamber made from 1.6 mm thick MS Sheet fixed with rag bolts on wall or existing pedestal / angle iron frame including bonding to earth , detachable top and bottom painting and necessary connections etc.( copper bars ) as per csr Sheet metal bus bar chamber suitable for 200amp. 415 volts overall dimensions (610 mm x 510 mm x 215 mm)nominal

Supply and erection of 220 Volt, 30 watt. LED street light of reputed make complete with bend Wipro, Bajaj, Havells

Supply & erection of public health GI ½” pipe for taking the connection from main line for wet scrubber of machine

S/E of pvc insulated pvc sheathed FR round flexible Copper Wire 1.5 mm 2 Core as per csr

fabrication, supply and Installation and testing commissioning of complete MS structural work for furnace with structural pipes and sheets of minimum 5 mm thick for supporting the internal refractory linings / Bricks and to bear heat stresses of temperature up to 1600 degree centigrade’s below:(a)MS Steel Cremation Machine Size – 3600 mm. Lx1700mm. Wx2600mm. H. (b)Primary Chamber Size (including body hearth bricks) & volume of chamber - 2400mm length X950mm width X 900mm Height , Volume should not less than 2.00 Cubic Meter.(c)Outside furnace skin Temp.- 30 ºC above ambient temperature (d) Door Operating Motor - 2 HP, 900-1440 RPM, 415 V, 3 PH.sq. cage, H class insulation to be controlled from VFT drive of PLC control cable.CONSTRUCTION OF INCINERATION CHAMBER : Design of the Furnace is a double/ stage combustion chamber. Primary chamber is to be used for corpse burning and secondary chamber is to be used for burning the odour and black heavy smoke or can be used as quenching chamber or tunnel, before discharging it into atmosphere via wet scrubber. The elements installed in these chambers should work through ringelmann gas analyser and take command from it through PLC control panel for increasing or decreasing the temperature . The outer structure of the combustion chamber is made of Prime Quality Mild Steel Plates/ structural pipes, of minimum 5mm, thickness as per IS specification suitable to withstand temperature of 1300ºC. The structure is sturdy to withstand any stresses or strains formed during operation. the external casing is reinforced with structural pipes ,angles & channels with minimum 2mm thickness and should be powder coated with any colour as approved by Engineer-in-Charge.PRIMARY CHAMBER: Body is loaded into this chamber through a charging Door and loading trolley. This chamber is fitted with elements which are automatically operated and maintain the temperature in the chamber to the desired level of 800±50ºC or as desired. The temperature inside the chamber is controlled using a PLC control sensors and solid state digital temperature indicating controller. Once the desired temperature is achieved the elements will automatically trip off and vice versa the same shall automatically start to maintain the desired temperature. Altogether the indicators ensure complete combustion. This controlled temperature eliminates all possibilities of odour.(a) The electric based human body cremation machine incorporates full automatic control including that of flue gas emissions. It should meets and exceeds the Indian and most stringent international pollution, environmental, health and air emission regulations controlled through Ringelmann chart of smoke detection through machine and to be work on online method, ie There should be a fully automatic control mechanism that normally results

Fabrication, supply, installation testing and commissioning of Stainless Steel (304) Pollution Control Device - Stainless steel (grade 304) 5mm thick sheet,wet scrubber cyclone dia of 800 mm, with inbuilt facility of SS Jali and water spray on incoming gases, 200mm dia arrangement for inlet and outlet for gas , with 3mm Tank with minimum water capacity of 3200 litres. &( for fuel economy if secondary chamber burner is not to be used for burning the carbon suspended particles and quenching tunnel to be used for passing of flue gases before wet scrubber ) A vertical type recirculation tank capacity 3200 litres, manufactured from 3mm thick stainless sheet of 304 grade with adequate drain system for circulating 5% caustic solution through cyclone scrubber shall also be provided. The complete accessories like valves, fittings are provided. Recirculation pump 2 BHP 3 phase, manufactured by branded company is to be provided for re-circulating scrubbing solution. An overhead HDPE tank of 1000 Litres shall also have to be provided by agency which shall be used to make up the water in this the tank.BREIF ON WET SCRUBBING SYSTEM cyclone Scrubbers are the most common wet scrubber systems used for particulate removal and odor. flue Gases are cooled immediately upon entering the system in a pre-cooled (quench) to approximately 180 ºF (82 ºC).After the quench tunnel section the gases enter the cyclone with water injection/ sprayed through nozzles usually above and within the cyclone. The spray action of water and dirty gas results in a wetting of particulate matter which settled down in water tank and should be drain out after every 40-50 cremations. And cooled gas is drawn out in the chimney with the help of ID Fan

Installation, testing and commissioning of machine

Cost of Transportation from manufacturing unit upto site

Cost of first year annual mentenance

Cost of second year annual mentenance

Cost of third year annual mentenance

Chandan Singh Kuwarbi