General Overhauling of 5 Kva DG set (Kirloskar) of Municipal council Ganderbal.

Amount

Dismantling/disengaging of engine block from the common base assembly, dismantling of the engine parts, FIP, nozzles, injectors, pipes etc. The job also includes dismantling of the engine head, engine block assembly and all allied parts to carry out the overhauling. All tools and tackles, carriage on account of transfer of engine block and allied parts to workshop and back shall be arranged by the firm/contractor

Complete washing of the dismantled parts using Kerosene oil/HSD/chemical washers to remove carbon deposit on the parts. The job includes shifting of Engine block assembly, crank shaft, head assembly and connecting rod to machine shop for machining/finishing job

Machining job of the Engine Block assembly. The job includes removal of the damaged/old cylinder sleeve liner from the engine block, grinding/polishing of the connecting rod, main end and big end, crank shaft assembly to next immediate size, polishing/grinding of head block, cutting of old seats, removal of head guides etc. All tools and tackles involved in the job shall be arranged by the firm

Providing and fitment of Cylinder sleeve (STD Size), Head seats (SS), head guides, o-rings, inlet and exhaust rubber bushes etc

Providing and fitment of Engine parts. The job includes providing and fitment of following engine parts: 1. P & f of Piston set with guide pin (01 No) 2. P & f of Piston rings (Oil and Compression ring) STD set 3. P & f of Head valve (Inlet and Exhaust) set 4. P & f of main and big end bearing – size suitable to engine. 5. P & f of Head Gasket. 6. P & f of Main oil seal/timing oil seal etc and other engine gaskets set including Red bond tube. 7. P & f of spring washer and plate washers with all allied nuts and bolts needed during the overhauling.

Providing and replacement of Engine oil of suitable grade. The job also includes P & f of Engine oil, Engine oil filter, Fuel filter etc.

General overhauling/servicing of Fuel Injection pump. The job includes servicing/calibration of the fuel injection pump, injector assembly, replacement of damaged parts if needed. The job also includes replacement of Quadrants, delivery valves, spring, injector pipes, diesel hoses, benjo bolts with washers, clamps etc, wherever needed.

Servicing of self starter assembly and alternator assembly. The job includes removal of the self starter and alternator from the main DG unit, dismantling of the both units, cleaning the same by using cleaning agent/petrol. The job also includes replacement of the crbon brushes, carbon brush holders, bushes, self bendex, solenoid switch and other damaged parts like fan belts, thimbles, auto electric wires etc, whatever is necessary to make them serviceable.

P & f of copper Battery lead set. The job also includes topping up of the battery water levels of the already available/fitted battery.

Servicing of the air cooled radiator and the compressor by way of replacement of the damaged bearing, air blower cleaning etc.

Reassembling of the complete engine unit. The job includes remounting of the engine assembly by way of shifting to the actual site (MC Ganderbal) from the workshop, fitting the same in the DG Housing. The job also includes testing of the complete unit after all fitments on full load. All tools and tackles, carriage, crane service etc are all included in the job.