Civil and Electrical Works for setting up of Chemical Store, ETP underground storage tank and other modification works at HLL Irapuram Factory, Ernakulam

Amount

Civil works

Earth work in excavation by mechanical means (Hydraulic excavator)/manual means over areas (exceeding 30 cm in depth, 1.5 m in width as well as 10 sqm on plan) including disposal of excavated earth, lead up to 50 m and lift up to 1.5 m, disposed earth to be levelled and neatly dressed.All kinds of soil.

Extra for every additional lift 1.5 m or part there of in excavation / banking excavated or stacked materials.All kinds of soil

Earth work in excavation by mechanical means (Hydraulic excavator) /manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift up to 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.All kinds of soil

Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundation etc. in layers not exceeding 20 cm in depth,consolidating each deposited layer by ramming and watering, lead up to 50 m and lift up to 1.5 m

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:4:8 (1 cement : 4 coarse sand : 8 graded stone aggregate 40 nominal size)

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size)

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level:1:1:5:3 (1 cement 1.5 coarse sand :3 graded stone aggregate 20 mm nominal size

Providing and laying in position specified grade of cement concrete, excluding the cost of shuttering. All work above plinth level:1:1:5:3 (1 cement 1.5 coarse sand :3 graded stone aggregate 20 mm nominal size and finished with screed board vibrator, vacuum dewatering process and finally finished by floating brooming with wire brush etc. complete as per specifications and directions of Engineer-in-charge ( The panel shuttering work shall be paid for separately)

Centering and shuttering including strutting, etc. and removal of form for:Foundations, footings, bases of columns, etc for mass concrete

Centering and shuttering including strutting, etc. and removal of form for:Walls (any thickness) including attached pilasters, butteresses, plinth and string courses etc.

Centering and shuttering including strutting, etc. and removal of form for:Suspended floors, roofs, landings, balconies and access platform

Centering and shuttering including strutting, etc. and removal of form for:Lintels, beams, plinth beams,girders bressumers and cantilevers

Centering and shuttering including strutting, etc. and removal of form for:Columns, Pillars, Piers,Abutments, Posts and Struts

Steel reinforcement for R.C.C work including straightening, cutting, bending, placing in position and binding all complete upto plinth levelThermo - Mechanically Treated bars of grade Fe-500D or more

Solid block masonry using pre cast solid blocks (Factory made) of size 40x20x20cm or nearest available size confirming to IS 2185 part I of 1979 for super structure up to floor two level thickness 20cm and above in: CM 1:6 ( 1 cement: 6 coarse sand) etc complete.

12 mm cement plaster of mix:1:4 ( 1 cement : 4 fine sand)

12 mm cement plaster of mix:1:6 (1 cement : 6 fine sand).

12 mm cement plaster finished with a floating coat of neat cement of mix:1:4 ( 1 cement : 4 fine sand)

6 mm cement plaster of mix:1:3 ( 1 cement : 3 fine sand)

Finishing with Deluxe Multi surface paint system for interiors and exteriors using primer as per manufacturers specifications:Two or more coats applied on walls @ 1.25 ltr/10 sqm over and including one coat of special primer applied @ 0.75 ltr /10 sqm

Finishing walls with Acrylic Smooth exterior paint of required shade: New work (Two or more coat applied @ 1.67 ltr/10 sqm over and including priming coat of exterior primer applied @ 2.20 kg/10 sqm)

Making plinth protection 50 mm thick of cement concrete 1:3:6 ( 1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size) over 75 mm thick bed of dry brick ballast 40 mm nominal size, well rammed and consolidated and grouted with fine sand, including finishing the top smooth.

Structural steel work in single section, fixed with or without connecting plate, including cutting, hoisting,fixing in position and applying a priming coat of approved steel primer all complete.

Steel work riverted,bolted or welded in builtup sections ,trusses and framed work,including cutting,hosting,fixing in position and applying a priming coat of approved steel primer all complete.

Painting with synthetic enamel paint of approved brand and manufacture to give an even shade:Two or more coats on new work

Supplying and fixing rolling shutters of approved make, made of required size M.S.laths,interlocked together through their entire length and jointed together at the end by end locks, mounted on specially designed pipe shaft with brackets, side guides and arrangements for inside and outside locking with push and pull operation complete, including the cost of providing and fixing necessary 27.5 cm long wire springs anufactured from high tensile steel wire of adequate strength conforming to IS: 4454 - part 1and M.S. top cover of required thickness for rolling shutters.80x1.20 mm M.S. laths with 1.20 mm thick top cover

Providing and fixing ball bearing for rolling shutters.

Extra for providing mechanical device chain and crank operation for operating rolling shutters. Exceeding 10.00 sqm and upto 16.80 sqm in the area

Supplying and fixing Heavy duty FRP manholes with Frame: 600X600 mm of minimum capacity of 25 Ton

Providing and fixing PVC pipes, fittings including fixing the pipe with clamps at 1.00 m spacing . This includes jointing of pipes & fittings with one step PVC solvent cement and testing of joints complete as per direction of Engineer-in-Charge 50 mm dia 6 Kgf/cm2 - Internal work- Exposed on wall

Providing and fixing PVC pipes including fixing the pipe with clamps/clips at 1.00 m spacing. This included jointing of pipes with one step PVC solvent cement and testing of joints complete as per direction of Engineer-in-Charge 75 mm dia 6Kgf/cm2 - External work- Exposed on wall

Providing and fixing PVC, pipes fittings including fixing the pipe with clamps at 1.00 m spacing. this includes jointing of pipes & fittings with one step PVC solvent cement and testing of joints complete as per direction of Engineer-in-Charge 32 mm dia 6 Kgf/cm2 - internal work- Exposed on wall

Supply and fixing minimum 30 mm thick Heavy Duty Industrial FRP moulded grating.

Providing and fixing precoated galvanised iron profile sheets (size, shape and pitch of corrugation as approved by Engineer-in-charge) 0.50 mm (+0.05%), total coated thickness with zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns. Sheet should have protective guard film of 25 microns minimum to avoid scratches during transportation and should be supplied in single length upto 12 metre or as desired by Engineer-in-charge. The sheet shall be fixed using self drilling/self tapping screws of size (5.5x55mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.

Providing and fixing precoated galvanised steel sheet roofing accessories 0.50 mm (+ 0.05%) total coated thickness, zinc coating 120 grams per sqm as per IS:mm(+0.05%) total coated thickness, Zinccoating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns using self drilling/self tapping screws complete:Ridges plain (500-600 mm)

Supplying and Fixing Welded steel wire fabric of required width having rectangular mesh coated with primer including required welding for fixing.

Providing & fixing Poly carbonate corrugated sheet 0.8 mm thick as approved by the Engineer in charge and should be supplied in a single length of 12 M or as decide by the Engineer in charge. The sheets shall be fixed using self drilling / self tapping screw of size (5.5x55 mm) with EPDM seal complete upto any pitch in horizontal/ vertical/ curved surface, but excluding the cost of purlins, rafters, trusses, and including cutting to size shapes where ever required.

Demolishing R.C.C. work manually / by mechanical means including stacking of steel bars and disposal of unserviceable material with in 50 metres lead as per direction of Engineer -in-Charge.

Demolishing brick work manually / by mechanical means including stacking of serviceable material and disposal of unserviceable material within 50 metres lead as per direction of Engineer-in-Charge.In cement mortar

Dismantling tile work in floors and roofs laid in cement mortar including stacking material within 50 metres lead.For thickness of tiles 10 mm to 25 mm

Dismantling aluminium / Gypsum partitions, doors, windows, fixed glazing and false ceiling including disposal of unserviceable surplus material and stacking of serviceable material with in 50 metres lead as directed by Engineer - in-Charge

Taking out existing CC interlocking paver blocks from footpath/ central verge, including removal of rubbish etc., disposal of unserviceable material to the dumping ground, for which payment shall be made separately and stacking of serviceable material within 50 metre lead as per direction of Engineer-in-Charge.

Laying old cement concrete interlocking paver blocks of any design/ shape laid in required line, level, curvature, colour and pattern over and including 50 mm thick compacted bed of coarse sand, filling the joints with fine sand etc. all complete as per the direction of Engineer-in-charge. (Old CC paver blocks shall be supplied by the department free of cost.)

Providing and laying vitrified floor tiles in different sizes (thickness to be specified by the manufacturer) with water absorption less than 0.08% and conforming to IS : 15622, of approved make, in all colours and shades, laid on 20 mm thick cement mortar 1:4(1 cement : 4 coarse sand), including grouting the joints with white cement and matching pigments etc., complete.Size of Tile 600 x 600 mm.

Providing and fixing aluminium work for doors, windows, ventilators and partitions with extruded built up standard tubular sections/ appropriate Z sections and other sections of approved make conforming to IS : 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/ neoprene gasket etc.Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminnium snap beading for glazing /paneling, C.P. brass/ stainless steelscrews, all complete as per architectural drawings and the directions of Engineer-in-charge.(Glazing, paneling and dash fasteners to be paid for separately):For fixed portionPowder coated aluminium (minimum thickness of powder coating 50 micron)

For shutters of doors, windows & ventilators including providing and fixing hinges / pivots and making provision for fixing of fittings wherever required including the cost of EPDM rubber/ neoprene gasket required (Fittings shall be paid for separately)Powder coated aluminium (minimum thickness of powder coating 50 micron)

Providing and fixing 12 mm thick prelaminated particle board flat pressed three layer or graded wood particle board conforming to IS : 12823 Grade I Type II, in panelling fixed in aluminum doors, windows shutters and partition frames with C.P. brass / stainless steel screws etc. complete as per architectural drawings and directions of Engineer - in- Charge.Pre- laminated particle board with decorative lamination on both sides

Providing and fixing glazing in aluminium door, window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of Engineer -in -Charge. ( Cost of aluminium snap beading shall be paid in basic item):With float glass panes of 4.0 mm thickness

Providing and fixing aluminium extruded section body tubular type universal hydraulic door closer (having brand logo with ISI, IS : 3564, embossed on the body, door weight upto 36 kg to 80 kg and door width form 701 mm to 1000 mm), with double speed adjustment with necessary accessories and screws etc.complete.

Providing and fixing aluminium tower bolts, ISI marked, anodised(anodic coating not less than grade AC 10 as per : 1868), transparent or dyed to required colour or shade, with necessary screws complete:250x10 mm

Providing and fixing aluminium handles, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868) transparent or dyed to required colour or shade, with necessary screws etc. complete:125 mm

Providing and fixing aluminium hanging floor door stopper, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS: 1868) transparent or dyed to required colour and shade, with necessary screws etc. complete.Single rubber stopper

Providing and fixing bright finished 100 mm mortice lock with 6 levers without pair of handles of approved quality for aluminium door, with necessary screws etc complete as per direction of Engineer- in- charge.

Providing and fixing tiled false ceiling of approved materials of size 595 x 595 mm in true horizontal level,suspended on inter locking metal grid of hot dipped galvanized steel sections (galvanized @ 120 grams per sqm, both side inclusive) consisting of main "T" runner with suitably spaced joints to get required length and of size 24x38 mm made from 0.30 mm thick (minimum) sheet, spaced at 1200mm center to center and cross "T" of size 24x25 mm made of 0.30 mm thick (minimum) sheet, 1200 mm long spaced between main "T" at 600 mm center to center to form a grid of 1200x600 mm and secondary cross "T" of length 600 mm and size 24x25 mm made of 0.30 mm thick (minimum) sheet to be interlocked at middle of the 1200x600 mm panel to form grids of 600x600 mm and wall angle of size 24x24x0.3 mm and laying false ceiling tiles of approved texture in the grid including, required cutting/making, opening for services like diffusers, grills, light fittings, fixtures, smoke detectors etc. Main "T" runners to be suspended from ceiling using GI slotted cleats of size 27 x 37 x 25 x 1.6 mm fixed to ceiling with 12.5mm dia and 50 mmlong dash fasteners, 4 mm GI adjustable rods with galvanised butterfly level clips of size 85x 30x 0.8 mmspaced at 1200 mm center to center along main T, bottom exposed width of 24 mm of all T-sections shall be pre-painted with polyester paint, all complete for all heights as per specifications, drawings and as directed by Engineer -in-charge.12.5 mm thick square edge PVC Laminated Gypsum Tile size 595x595 mm made of Gypsum plasterboard , manufactured from natural gypsum as per IS 2095 part I and laminated with white 0.16 mm thick fire retardant PVC film on the face side and 12 micron metalized polyster on the back side with all edges sealed with the face side PVC film which goes around and wraps the edges and is bonded to the edges and the back side metalized polyster film so as to make the tile a completely sealed unit.

Electrical works

Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS PVCinsulated copper conductor single core cable in surface / recessed medium class PVC conduit,with modular switch,modular plate, suitable GI box and earthing the point with 1.5 sq.mm. FRLSPVC insulated copper conductor single core cable etc as required.Group C

Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required2x1.5 sq.mm + 1x1.5 sq.mm earth wire

Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.5/6 amps switch

Supplying and fixing following size/ modules, GI box alongwith modular base & cover plate for modular switches in recess etc as required.8 Module (125mmX125mm

Supplying and fixing 3 pin, 5 amp ceiling rose on the existing junction box/ wooden blockincluding connection etc as required.

Wiring for group controlled (looped) light point/fan point/exhaust fan point/ call bell point ( without independent switch etc.) with 1.5 sq. mm FRLS PVC insulated copper conductor single core cable in surface/ recessed PVC conduit, and earthing the point with 1.5 sq. mm FRLS PVC insulated copper conductor single core cable etc. as required.Group C

Supplying and fixing suitable size Gl box with modular plate and cover in front on surface or in recess,including providng and fixing 2 Nos. 3 pin 5/6 A modular socket outlets and 2 Nos. 5/6 A modular switches, connection etc. as required. (For light plugs to be used in non residential buildings).

Supply, conveyance and Installation of compact, 20 W LED tube light with 1800 lumen giving soft glare free light including all required mounting accessories, frames complete. (Philips/WIPRO/Havells or equivalent)

Supplying, conveyance and Installation of 3 blade, 400 mm sweep, 1400 rpm Wall Mount Fan including frames and all mounting accessories complete. Recommended Make: USHA/ Havells/ Bajaj / Almonard or equivalent

Supply Conveyance, installation, testing and commissioning of Indoor Type 50W LED Flood light output greater than 105lumen/W 4000-6000 K with IP 65 protection LED Chip make Cree/Lumilled/Nichea with power factor greater than 0.95 at full load, internal surge protection up to 8 KV,and Aluminium pressure die-cast Powder coated housing, acrylic cover complete with THD less than10%, power factor greater than 0.98, RoHS compliant, duly wired up for use on 230 V AC supply. Driver compartment should be seperatly accessible for maintenance (LM 79&80 certificates from NABL accredited Third party lab to be produced mentioning chip manufacturer Make (Philips/WIPRO/Havells or equivalent)

Supplying and fixing following way, single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with tinned copper bus bar, neutral bus bar, earth bar, din bar,interconnections, powder painted including earthing etc. as required. (But without MCBIRCCB/Isolator2+6 way, Double door

Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Single pole

Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Double pole

Supplying and fixing following rating, double pole, (single phase and neutral), 240 V, residual current circuit breaker (RCCB), having a sensitivity current 30 mA in the existing MCB DB complete with connections, testing and commissioning etc. as required.25 amps

Supplying and fixing Cable End Box (Loose Wire Box) (IP 43) suitable for following single pole and neutral, sheet steel, MCB distribution board, 240 V, on surface/ recess, complete with testing and commissioning etc. as required. 2For 8 way, Double door SPN MCBDB

Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in ground including excavation of trench of size 35 x 75 cm, refilling the trench etc. as required but excluding sand cushioning and protective covering (in ordinary soil).2 core 10 sq mm

Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.2 core 10 sq mm with factory made clamp

Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.2 X 10 sq. mm (19mm)

Providing, laying and fixing following dia G.I. pipe (medium class) in ground complete with G.I. fittings including trenching (75 cm deep)and re-filling etc as required .80 mm dia.

Supplying and fixing TP sheet steel enclosure on surface/ recess along with 16/25/32amps 415 volts "C" curve TP MCB complete with connections, testing and commissioning etc. as required.

Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required. 4 core 10 sq mm with factory made clamp.

Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required. 4 X 10 sq. mm (25mm)

I-Matrix It Services Private Limited

BALAGOPAL K S