INSTALLATION OF FURNACE IN PUBLIC CREMATORIUM IN KATTAKADA GRAMAPANCHAYAT

Amount

INSTALLATION OF FURNACE IN PUBLIC CREMATORIUM IN KATTAKADA GRAMAPANCHAYAT

Providing and laying Gas line using MS pipe including fixing of 50mm and 15mm dia non-return valves, 1/2" Suraksha hose,1/2" hydraulic hose, 1/2" LPG and brass adaptor ,1/2” and 2” regulators ,1/2" pressure gauge , 100KW high pressure burner and 1" LPG mass weighing machine. Safety features such as safety controller PLC based control, that is able to prevent the charging door from being opened unless the temperature in the primary chamber is below the set point or when the burners are in ignited mode. Provision for automatically shutting down the fuel flow to the burner at the end of cremation cycle also need to be provided all complete as per the drawings and as per requirement including painting the gas lines using red and yellow paint and labour charges etc. complete as directed by the Engineer-in-Charge.

Providing and fixing MS Chimney total 30m height on RCC Chimney foundation , as per CPCB norms and State PCB norms, using MS flange bottom outer dia 1.5m and inner dia 1m and MS sheet diameter varying from 1m to .8m meters for a height of 6m, from 0.8m to 0.6m meters for a height of 6m , from 0.6m to 0.325m meters for a height of 6m and topmost part with diameter 0.325m for a height of 12m. MS sheet of thickness minimum 8mm for a height of 6m and 6mm for the remaining height to be used with inner lining lagged with high alumina refractory in the conical area . Providing and fixing full length MS ladder using MS pipe and rods -at 11m with platform and remaining 18m ladder to be provided. Fixing connection to chimney using 325 mm dia MS pipe need to be provided and sampling port at 11m from the chimney bottom. Lightning arrestor of 50m capacity using GI strip 25mm x3mm need to be provided and fixed using 32mm PVC pipe at the top of the chimney and should be connected to the earthing pit in the ground. The rate is inclusive of earthing compound but exclusive of charge for construction of earthing pit. Providing and fixing accessories such as nut bolt washers of appropriate sizes ,8mm asbestos rope and BI metal 4" dia (0-300 range) dial thermometer .Rate is inclusive of painting the chimney with black paint including primer and thinner, carriage of materials, cost of installation, erection including labour charges all complete as per the drawings, and as directed by the Engineer-in-Charge.

Constructing MS Chimney foundation in M20 concrete as per technical specification Rate is inclusive of earth work, P.C.C ,centering shuttering , reinforcement and 25mm dia foundation bolt nut as per requirement including labour charges all complete as per the drawings, and as directed by the Engineer-in-Charge

Providing and fixing purification tank using MS sheet of minimum size 2.55 m x 1.26 m x 1.26 m. Providing and fixing ventury scrubber of dia 750 x 1500 (Top Dish - 200 MM), MOC - SS 304, spray header, spray nozzle , CRI valves,MS flanges,1HP Pressure Pump ,1" dia drain Valve and stand for scrubber. Providing and fixing cyclon separator of dia - 800 x 1500 (Top Dish - 200 MM),MOC - SS 304, stand for cyclone seperator and mist eliminator of dia - 300 x 500 (Top Dish - 200 MM ).Providing and fixing centrifugal type 7.5 HP blower with dynamically balanced impeller made of SS 304 and driven by belt and En8 shaft of inlet size of dia 10"flange and outlet size 8" with outlet orientation vertical anticlockwise from the drive end and a motor speed of 2880 RPM . Providing and fixing 200 mm MS pipe and MS bend, 1000 litre water tank of good approved quality with appropriate valves and fittings all complete as per the drawings. Rate is inclusive of painting the tank with black paint including primer and thinner, carriage of materials and labour charges etc complete as specified and as directed by the Engineer-inCharge.

Secondary Chamber Separate secondary chamber of minimum outside dimension 0.8 m x 0.8 m x 0.8 m and inner dimension 0.35 m x 0.35 m x 0.35 m with secondary chamber stand of outside dimension 0.85 m x 0.85 m x 0.9 m made out of MS sheet of minimum plate thickness of 5 mm connected by MS angles and provided with refractory lining with insulation brick and able to withstand 1400 deg C. Separate duct arrangement with MS duct having minumum dimension 4.0 m x 0.45 m x 0.45 m and provided with refractory lining with insulation brick and able to withstand 1400 deg C complete including black colour painting inclusive of primer and thinner including all labour, installation, transportation charges etc complete. as per the direction of Engineer- in-Charge

Electrical Items For Gas crematorium with PVC PIPE 25 MM BEND 25 MM 3 WAY JTN BOX 25 MM TEE 25 MM FLEXIBLE HOSE 25 MM PHASOR CLAMP 25 MM GRIP 6 MM SCREW 25 MM / 1" SCREW DRY WALL 1 1/2" TIE 250 INSULATION TAP R B G Y COPPER 5 KG ANCHOR BOLT 6 MM C PVC PIPE 1 " CPVC ELBOW 1 " CPVC TEE 1 " CPVC 1" 45 UNION CPVC 1" VALVE CPVC 1" MTA CPVC 1" FTA CPVC 1" TUFFLON TAPE CPVC COUPLING 1" PVC FTA 1" VALVE PVC 1" PIPE PVC 1" ELBOW PVC 1" PVC TEE 1" CPVC SOLVENT PVC SOLVENT FOOT VALVE 1" WIRE 2.5 MM WIRE 1.5 MM WIRE 4 KG THERMO COUPLE LABOUR PANEL BOARD --3 PHASE CONTACT - 4 NOS TIMER RELY 25 A CAPASITOR - 3.0 KVAR & 2.7 KVAR NC & NO - 4 POLE - 1 NO AND 2 POLE - 2 NOS 32 A ISOLATOR - 4 POLE MCB CONNECTORS - 10 A - 14 NOS AND 5 A - 14 NOS TEMP INDICATORS - 2 NOS INDICATORS - 7 NOS START SWICH - 2 NOS STOP SWICH - 2 NOS ROTARY SWITCH - 3 NOS

SS Bed of 20mm diameter arranged suitably in primary chamber with installation , fixing and transportation charges etc complete

Primary Chamber with refractory work Primary Chamber of minimum outside dimension 2.9 m x 1.9 m x 1.5 m and inner dimension 2.7m x 1.1 m x 0.9 m made with MS sheet of minimum plate thickness of 5 mm properly supported and connected using MS channels, MS angles and MS flat with inside refractory brick lining insulation, sidearch, endarch , railbrick 70% STD fixed using fireclay , acooset, castable normal, castable super and insulate 7 withstanding 1400 degree heat, painting with hammerton silverash paint with primer and thinner including all labour, conveyance and installation charges etc complete.

Rail and trolley: Rail & Trolley of minimum outside dimension 3.35 m x 0.91 m x 0.61 m:- In two parts to lay body inside the primary chamber using MS angles, MS flat, MS pipe ,MS rods plain and MS square rod polished with proper wheel and wheel bearing mechanism , gearbox (size 850x250x90mm with gear box shaft right hand 2nos and drive pinion shaft) for movement painting with hammerton silverash paint with primer and thinner with all labour, transportation and installation charges etc complete

Door of primary chamber:- Front opening, vertical sliding, counter weight balanced with view port using MS sheet supported and connected using MS flat, MS pipe and MS channel of minimum thickness of 6 mm. The door to be operated using steering wheel with bearings and MS Sprocket roller chain of suitable size , door to have ceramic wool, SS mesh 304 grade with finished thickness 6-7cm necessary fittings for proper closure painting with hammertone silverash paint inclusive of primer and thinner including all labour, installation, transportation charges etc complete.

KERALA STATE INDUSTRIAL ENTERPRISES LIMITED (BID ID -2267975)

Hi Teck Crematorium Pvt Ltd (BID ID -2264356)