Pratapnagar (Coach Care Center): Schedule 'D' check maintenance of KOEL make 500 KVA DA Sets of Power Car No. LWRRM 196554.

A- Service charges for Schedule 'D' check maintenance

B- List of conditional based items which may be required while carrying out 'D' check maintenance

Item Breakup - A- Service charges for Schedule 'D' check maintenance

Service/Labour charges for complete D-Check schedule of Kirloskar Diesel Engine CPCB-II Job of Power Car using D-Check kit including all activities as per scope of work

FIP testing, repair, reconditioning, calibration and replacement of kit including removal, Job testing and calibration on OEM's machine as per scope of work

Turbo Charger testing, repair, reconditioning, calibration and replacement of kit (02 Nos) Job including removal, testing and calibration on OEM's machine as per scope of work

Injector assembly testing, repair and reconditioning, calibration and replacement of kit Job (10 Nos) including removal, testing and calibration on OEM's machine as per scope of work

Speed control unit governor and actuator testing, resetting, repair, reconditioning and Job replacement of kit including removal, testing and calibration on OEM's machine as per scope of work

Radiator cleaning on at location / on site with necessary tools and tackles as per scope of Job work for radiator activities

Radiator Cleaning on location/site with necessary tools and tackles as per scope of work Job for radiator activities

Complete cladding activity inclusive of all required material

Complete rewinding, replacement of bearing, reconditioning of Roof Exhaust Motor, three- Job phase, 5.0 KW / 7.5HP (including material) as and when required Total 1774746.00

Item Breakup - B- List of conditional based items which may be required while carrying out 'D' check maintenance

Fuel Pump (Cam Box Type)

Lubricating Oil Cooler Header Assembly

Lucas Make Starter, 9.0 KW, SM50 Series for DV Engine

Right Bank Turbo Charger, DV10

Left Bank Turbo Charger, DV10

Cylinder Head Sub Assembly (with Spring and Valve)

Double Gear Assembly (Crank Gear and Cam Gear)

Part No 0 440 008 090 Feed Pump

Control Rod / Control Rack

Main Air Pipe (Horizontal CAC out)

F002 027 Fuel Filter for DV10

Exhaust Temperature Sensor (K-Thermocouple Omega Socket OSTW-KF, Adjustable Numbers Fitting, M14 x 1.5) Make - Radix (Modified Non-Grounded Sensor required)

Exhaust Manifold (L.H. 2 Port)

Flexible Inlet Fuel Pipe-1 from Filter Outlet to Engine Inlet

Exhaust Manifold (L.H. 3 Port)

Exhaust Manifold (R.H. 3 Port)

Exhaust Manifold (R.H. 2 Port)

Main Air Pipe (Horizontal CAC Inlet) LM 25

Governor End Bearing (SKF No. 21306 CC) VADODARA DIVISION-ELECTRICAL/WESTERN RLY

Lubricating Oil Filter Header Assembly (with adaptor and core plug)

Lubricating Oil Cooler Cover (Machining)

Inlet Manifold (RH/LH) 3 Port

Inlet Manifold (RH/LH) 2 Port

Engine Mounting Foot (on Gear Casing cum Bell Housing)

Fuel Filter Cartridge

Suction Tube (with flanged ends)

Governor Mounting Plate

Suction Tube (sub-assembly)

Linkage assembly for governor

Ventilation blower motor

Genset Controller KG745 Type-DSE 7320 MK II (7320-A3)

Engine wiring harness assembly for DV10 Engine (with PKC conduit and T)

Genset panel to remote panel harness

Engine Control Alternator C.T. harness

Remote panel to Railway's main panel harness

Genset panel to Expansion Module DSE2157 communication harness

Wiring harness for temperature sensor

Digital Fuel Flow Meter

Kent Fuel Flow Meter

Expansion Module DG Room

Metering CT Assembly

Metering CT Neutral

Bridge Rectifier Diode

Contactor (K3) 24 Volt

Compounding Transformer

Over Voltage Protection Unit

DG Compartment Temperature Sensor

Air Flow Paddle Switch

Fresh Air in Temperature Sensor (Type RTD with MS 3102R 10SL-3P connector adjustable Numbers fitting, M14 x 1.5) Make - RADIX

DG Compartment (Coach) Temperature Sensor

Exhaust Temperature Sensor (K - Thermocouple with OMEGA make socket OSTW-K-F Numbers adjustable fitting, M14 x 1.5) Make - RADIX

Radiator Fan for 5029 Model

Radiator Fan for 504550465047 Model

Water Pump Assembly

Power Car Genset Coupling Rubber Element Total 3827850.00