DEPOSIT-SITC of 160KVA Generator for Oxygen Plantat Taluk Head Quarters Hospital Thiruvalla- DG Set with AMF Panel-General Electrical Work

Amount

SITC of 160KVA Generator for oxygen plant at Thaluk Head Quarters Thiruvalla- DG Set with AMF Panel

OD23027/2023-2024:Supply, conveyance, Installation, testing & commissioning of 160 KVA Diesel Generator set with integral acoustic enclosure as per CPCB norms with standardized accessories as per technical details given below. 1. Engine : a) Make of Engine - Kirloskar//Cummins/Leyland/Volvo b) Type of Engine - Diesel Engine c) No. of Cylinders - As per manufactures standards. d) Method of Cooling - Water cooled with radiator. e) Design - Suitable for generating set operation 2.Standard accessories with Diesel Engine a) Fly wheel to suit flexible coupling b) Close Coupling c) Air cleaner d) Radiator with fan provided with fan guard. e) Fuel Pump f) Fuel filter g) Lubricating oil filter h) Exhaust silencer i) Exhaust Muffler j) Battery Charger/Generator 3. Engine Instrument Panel with the following items a) Starting switch with key or button b) Lubricating oil pressure gauge. c) Water temperature gauge. d) RPM Indicator with hour meter e) Battery charging Ammeter 4. Safety Controls for Engine a) Trip for low lubricating oil pressure b) Trip for high water temperature. 6. Brushless Alternator a) Make - Kirloskar/KEL//Stanford/LS b) Type - Self exited and self regulated. c) Capacity - 160KVA/128 K W @ 0.8PF d) System of Voltage - 3 phase, 415 V, e) Frequency - 50 Hz f) Insulation - Class F/H The Alternator should confirm to IS 4722. Operation and service manual, spares and tools shall be provided. 7. Fuel Tank Suitable size built in type integrated with the acoustic enclosure Fuel connection shall be done as per standards 8. Battery Suitable size built in type integrated battery with leads and terminals of appropriate AH capacity as per Manufactures requirement. Automatic Battery charger Solid state phase indication lamp for supply ON/OFF with HRC protection. standard control panel as per Kerala Electrical Inspectorate requirements, with 200A 4 pole MCCB and accessories such as Multi function meter and separate Energy meter etc. Complete. The AMF panel shall consist of 2Nos 250A contactors, AMF Relay and other connected accessories mounted on Generator panel/existing main panel as required at site complete

OD23032/2023-2024: Supply conveyance and installation of AMF panel using 1.6mm CRCA sheet neatly painted with 2 coat synthetic enamel paint suitable for 160 KVA DG set with all standard control accessories. including 2nos 200A MCCB, 200A L&T MCX Contactor, Contactor add on blocks, Mechanical interlock, LED indication Lamps, 4 pole terminal connector Sp MCBs etc as required.

90.14.5:Supply and fabrication conveyance and installation of angle iron frame work for wall mounting panel board

90.12.9.6:Supplying, laying and jointing of the following sizes of double wall corrugated (DWC) pipes made out of HDPE conforming to IS 14930 Part II for mechanical protection to underground power cables with all required accessories in ground in the existing trench110/94 mm or nearest size

90.12.5.34:Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.3.5 core 185 sq mm

90.12.10.6:Supply & laying of DWC pipe in ordinary soil 0.75m below ground level including excavation110/94 mm or nearest size

90.16.5.5:Supply of superior quality copper earth socket for the following size of earth conductor including crimping etc. as required.4.75 mm (6 SWG)

90.16.1.5:Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required4.75 mm copper conductor (6 SWG)

90.12.7.34:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.3.5 core 185 sq mm

9.1.27:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2X 185 sq. mm (57mm)

9.1.22:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2 X 50 sq. mm (35mm)

9.1.23:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2X 70 sq. mm (38mm)

4.1.5:Supplying and installing following size of perforated pre-painted M.S. cable trays with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with M.S. suspenders including bolts & nuts, painting suspenders etc as required.375 mm width X 50 mm depth X 2.0 mm thickness

5.4:Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required.

5.8:Supplying and laying 25 mm X 5 mm copper strip at 0.50 metre below ground as strip earth electrode, including connection/ terminating with nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of brass nut bolt & spring washer spaced at 50mm)

5.10:Providing and fixing 25 mm X 5 mm copper strip in 40 mm dia G.I. pipe from earth electrode including connection with brass nut, bolt, spring, washer excavation and re-filling etc. as required.

5.14:Providing and fixing 25 mm X 5 mm copper strip on surface or in recess for connections etc. as required.

90.16.2.4:Supply and laying of the following sizes of B class GI pipe laid 0.6 m below ground level including excavating trench of suitable size and refilling etc, as required.40 mm dia G.I. pipe ( medium class)

90.16.3.10:Supply and clamping the following size of strips on surface of wall/ parapet/ existing cable tray using clamps fabricated from 20 X 3 mm GI flat duly painted or heavy duty GI spacer saddles spacing of clamps not exceeding 1 m, making good the damages, colour washing etc. as required ( for horizontal run)25 x 6 mm copper strip

90.16.4.9:Supply and clamping the following sizes of strips on surface of wall / parapet/ existing cable tray using clamps fabricated from 20 x3 mm GI flat duly painted or heavy duty GI spacer saddles, spacing of clamps not exceeding 1 m , making good the damages, colour washing etc. as required ( for vertical run).25 x 6 mm copper strip

90.14.1.1:Fabrication, supply, conveyance, installation testing and commissioning of floor or wall mounting, dust and vermin proof, cubicle type MV panel board comprising of the following components/ devices & complying to IS 8623.<br> Fabrication of fully partitioned, dust and vermin proof enclosure for panel assembly as per form 4 of IS 8623 (with latest amendments) using CRCA sheet as per approved design and requirement, with front and rear access facility, bus bar chambers, hinged doors for all switch gear compartments, earthing the doors using 4 sq mm braided copper conductor, providing necessary cut-outs for mounting meters, relays, indication lamps, bus bar interconnection etc, detachable covers for bus bar chamber and cable alley, powder coating the assembly after subjecting to 7 tank process etc as required. CRCA sheet alone be used for the fabrication. Angles/ flats/ slotted angles etc shall not be used for the fabrication of panel assembly. The measurments will be taken the area of the complete sheets used for panel board including partitions, folding, shrouding etc.Supply and fabrication of MV panel board using 2.00mm CRCA sheet, powder coated (excluding base frame)

90.14.2.1:Supply and providing 2mm SMC sheet as shrouding for bus interconnection / terminations etc. including required nut & bolt etc.

90.14.2.3:Supply and providing 4mm SMC sheet as shrouding for bus interconnection / terminations etc. including required nut & bolt etc.

90.14.3.1:Supply and providing heavy duty 'A' section neoprene gasket in the panel boardA' section neoprene beeding suitable for 1.60/ 2.00 mm sheet

90.14.4:Supply and fabrication conveyance and installation of base frame of panel board using 75 x 40 mm rolled steel channel (ISMC)

90.14.6:Supply and providing copper bus bars including finger type SMC bus bar supports in the bus chamber, suitable size nut & bolt, providng heat shrink sleeves etc. as required.

90.14.7:Supply and providing copper earth bus in the panel board

90.14.11.5:MCCB AccessoriesSupply and fixing 100 - 200A earth fault module of MCCB with builtin CBCT.

OD23097/2023-2024:Labour charges for dismantling one number of cable from the existing panel and fixing it to the new panel

7.10:Supplying and fixing cable route marker with 10 cm X 10 cm X 5 mm thick G.I. plate with inscription there on, bolted /welded to 35 mm X 35 mm X 6 mm angle iron, 60 cm long and fixing the same in ground as required.

OD23099/2023-2024:Carrying out control wiring for panel with normal meters and indication lamps alone with 650/1100 V grade PVC insulated stranded single core copper conductor cables 1.50 sq mm single run with required sockets.conforming to IS 694 part I 1990 for interconnecting the control devices/ equipments including providing suitable size insulated sockets at the termination points or soldered properly, providing numbering ferrules for the proper identification of the wiring, keeping the wiring firm by suitable tie/ tie mounts/ PVC duct etc as required.

OD23098/2023-2024: Carrying out control wiring for panel with normal meters and indication lamps alone with 650/1100 V grade PVC insulated stranded single core copper conductor cables 2.50 sq mm single run with required sockets.conforming to IS 694 part I 1990 for interconnecting the control devices/ equipments including providing suitable size insulated sockets at the termination points or soldered properly, providing numbering ferrules for the proper identification of the wiring, keeping the wiring firm by suitable tie/ tie mounts/ PVC duct etc as required

OD100873/2023-2024:Supply and providing 100mm/ dia B class MS Pipe size M. S. pipe -4.85mm thickness complete with suitable size 12mm flange coupling with minimum 4/5mtr using allied packing with MS bolt with washer and rising the same on the wall/ parapet using chain pullies, scaffoldings, supports with M.S angles/channels etc. including painting the pipe with one coat of zinchromate primer and with Aluminum Cladding for extending the exhaust pipe of the newly errected DG set.

90.6.5.19:Supply and drawing the following sizes of multi-core PVC insulated & FRLS PVC sheathed 650/1100 V grade copper conductor round flexible cables conforming to IS 694 part I 1960 in the existing surface / recess conduit as required including giving necessary connections of the following sizes.4 core 2.50 sq mm

90.14.10.13:Supply, conveyance and fixing the following types & current rated control gears & switchgears conforming to IS 13947 suitable for 440 V, 50 Hz, AC supply in the existing panel assembly as required.200A, 35/36 kA (Ics=100%Icu), 4 pole, current limiting type MCCB with microprocessor based release with overload setting of 50 - 100% having adjustable OL & SC

OD23108/2023-2024: Supply, conveyance and fixing the following types & current rated control gears & switchgears conforming to IS 13947 suitable for 440 V, 50 Hz, AC supply in the existing panel assembly as required. 160A, 25 kA (Ics=100%Icu), 4pole, current limiting type MCCB withthermal magnetic release with overload setting of 80 - 100% having adjustable OL & SC

OD23109/2023-2024:Supply, conveyance and fixing the following types & current rated control gears & switchgears conforming to IS 13947 suitable for 440 V, 50 Hz, AC supply in the existing panel assembly as required. 125A, 25 kA (Ics=100%Icu), 4pole, current limiting type MCCB withthermal magnetic release with overload setting of 80 - 100% having adjustable OL & SC

90.14.10.14:Supply, conveyance and fixing the following types & current rated control gears & switchgears conforming to IS 13947 suitable for 440 V, 50 Hz, AC supply in the existing panel assembly as required.250A, 35/36 kA (Ics=100%Icu), 4 pole, current limiting type MCCB with microprocessor based release with overload setting of 50 - 100% having adjustable OL & SC

90.14.10.17:Supply, conveyance and fixing the following types & current rated control gears & switchgears conforming to IS 13947 suitable for 440 V, 50 Hz, AC supply in the existing panel assembly as required.320A/400A, 50/55 kA (Ics=100%Icu), 4 pole, current limiting type MCCB with microprocessor based release with overload setting of 50 - 100% having adjustable OL & SC

90.14.10.1:Supply, conveyance and fixing the following types & current rated control gears & switchgears conforming to IS 13947 suitable for 440 V, 50 Hz, AC supply in the existing panel assembly as required.16 A-100A, 16 kA (Ics=100%Icu), 3 pole, current limiting type MCCB having thermal setting range of 80 - 100% with thermal magnetic release having adjustable OL

90.12.7.27:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.3.5 core 25 sq mm with factory made clamp

90.12.7.30:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.3.5 core 70 sq mm

OD23135/2023-2024:Supply and fixing 160A HRC Fuse Base with Fuse link

90.14.11.14:MCCB AccessoriesSupply and fixing rotary handle, Direct type (including BUC handle with door interlock ) in the existing MCCB of rating up to 250 A

90.14.11.16:MCCB AccessoriesSupply and fixing rotary handle, Direct type (including BUC handle with door interlock ) in the existing MCCB of rating up to 630A.

OD23159/2023-2024:Providing and fixing Red, Green, Black, Yellow, Orange colours LED indicator, AC/DC, 22.5 mm cut out dia in existing panel and giving connection complete

OD23158/2023-2024: Providing and fixing Blue colour LED indicator, AC/DC, 22.5 mm cut out dia in existing panel and giving connection complete

OD23157/2023-2024:Supply and fixing Danger notice board of size, 125 x 75 mm

OD23156/2023-2024:Supply and providing First Aid Chart duly framed and placed in a conspicuous location for clear vision

OD23155/2023-2024: Supply and Fixing of 300/5 A, 5 VA, accuracy class 1, Resin Cast Metering CT

OD23154/2023-2024:Supply and fixing Digital Multi function meter to read: V, A, F, PF-3 phase accuracy class 1 LED

OD23153/2023-2024:Supply and providing 5/6 kg dry chemical powder type fire extinguisher with accessories fixed on wall in position .

OD23152/2023-2024:Supply and providing 9 Litre capacity GI Fire Bucket painted in post office red with primer coat of redoxide and written with white paint 'FIRE', filled with fine sand, mounted on existing MS angle frame work / wall bracket etc. as required.

OD23151/2023-2024:Supply of HSD for testing of the DG set including loading at the fuelpump,conveyance,unloading at site,filling in the tank etc

OD23150/2023-2024:Supply and providing 2.5mm thick Elastomeric fire retardent insulating mat as per IS 15652/2006 to withstand 11 KV dielectric strength including fixing with suitable synthetic adhesive,

OD23149/2023-2024: Painting letters or figures of the 2.50 cm, 4 cm or 5 cm height sizes with enamel paint as identification mark to SB, DB, panel board etc as required

OD23148/2023-2024:Supply and providing MS chequered plate of suitable thickness including cutting, welding, painting etc. as required for the cable trench covering.

2.10.1:Supplying and fixing 5 amps to 32 amps rating, 240/415 volts, "C" curve, miniature circuit breaker suitable for inductive load of following poles in the existing MCB DB complete with connections, testing and commissioning etc. as required.Single pole

1.10.1:Wiring for light point/ fan point/ exhaust fan point/ call bell point with 1.5 sq.mm FRLS PVC insulated copper conductor single core cable in surface / recessed medium class PVC conduit, with modular switch, modular plate, suitable GI box and earthing the point with 1.5 sq.mm. FRLS PVC insulated copper conductor single core cable etc as required.Group A

1.14.1:Wiring for circuit/ submain wiring alongwith earth wire with the following sizes of FRLS PVC insulated copper conductor, single core cable in surface / recessed medium class PVC conduit as required2x1.5 sq.mm + 1x1.5 sq.mm earth wire

90.3.20.3:Supply & installation of light fittings on TW round block <br> Supply, conveyance installation testing and commissioning the light fittings of following types made of CRCA with 0.5mm thickness complete with all accessories and lamps etc. directly on wall or ceiling with PVC round block neatly painted to suit the fitting and giving connection with required length of 16/0.20mm 3 core copper conductor flex wire conforming to relevant ISS and giving connections as required.1200 mm 1X20W LED Lamp with box type fixture

1.17.2:Supplying and drawing following sizes of FRLS PVC insulated copper conductor, single core cable in the existing surface / recessed steel/ PVC conduit as required.2 x 1.5 sq. mm

1.21.1:Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/ recess including cutting the wall and making good the same in case of recessed conduit as required.20 mm

1.24.3:Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.15/16 amp switch

1.24.5:Supplying and fixing following modular switch/ socket on the existing modular plate & switch box including connections but excluding modular plate etc. as required.6 pin 15/16 amp socket outlet

1.27.2:Supplying and fixing following size/ modules, GI box alongwith modular base & cover plate for modular switches in recess etc as required.3 Module (100mmX75mm)

OD23815/2023-2024: Supply and providing brass bolt and nut 25x6mm

OD23816/2023-2024:Supply and providing brass bolt and nut 25x3mm

90.16.5.1:Supply of superior quality copper earth socket for the following size of earth conductor including crimping etc. as required.2.00 mm (14 SWG)

OD23834/2023-2024:Charges for Dismantling the existing CT,PT and TOD meter from the USS and inspecting and clean all parts of USS, checking and tightening bus bars, core laminationsetc as required

OD23835/2023-2024:Charges for conveying TOD Meter,HT CTs and PT to nearest KSEB meter testing unit/TMR unit and return after necessary testing and calibration

OD23836/2023-2024:Supply, conveyance, installation, testing and commissioning of 3 Nos resin cast HTCT class 0.2s, ratio15/5A (or as sugested by KSEB), 10VA and 1No PT class 0.2s, 11KV/110V, 25VA in the existing 400KVA USS with 2 CTs including making necessary modifications to busbar for providing 3 CTs ( Resitech / Intrans / megawin make)

OD23837/2023-2024:Charges for preparation of Electrical/fire Drawing per A3 sheet first copy

OD23838/2023-2024:Copying charges of Electrical/fire Drawing per A3 sheet additional copies

14.2:Excavation for cable trenches of depth upto 1.2 m in soft soil including getting out the excavated soil and disposal of surplus excavated soil as directed within a lead of 50 metres.

14.3:Filling available excavated earth (excluding rock) in trenches, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, lead up to 50 metres.

14.9:Providing and laying in position cement concrete 1 :3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 40 mm nominal size) in foundation of pump, DG set etc. including form work etc. as required.

14.10:Providing and laying in position reinforced cement concrete 1 :2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) in foundation of pump, DG set etc. including form work etc. as required (excluding reinforcement).

14.11:Providing brick work (in width 225 mm or more) with F.P.S. bricks of class designation 7.5 in cement mortar 1:4 (1 cement : 4 coarse sand) at all levels.

OD23842/2023-2024:Supply and providing TMT steel mesh for DG foundation

OD23853/2023-2024:Supply and providing and fixing 250A TPN disconnector fuse switch unit in sheet steel enclosure with ISI marked 250A HRC fuses on wall/angle iron frame including drilling holes in frame, making connections, etc as required.

90.17.7.7:Providing, laying, testing & commissioning of 'C' class heavy duty MS pipe conforming to IS 3589/IS 1239 including Welding, fittings like elbows, tees, flanges, tapers, nuts bolts, gaskets etc. and fixing the pipe on the wall/ceiling with suitable clamp/support frame and painting with two or more coats of synthetic enamel paint of required shade complete as required :100 mm dia

90.17.7.8:Providing, laying, testing & commissioning of 'C' class heavy duty MS pipe conforming to IS 3589/IS 1239 including Welding, fittings like elbows, tees, flanges, tapers, nuts bolts, gaskets etc. and fixing the pipe on the wall/ceiling with suitable clamp/support frame and painting with two or more coats of synthetic enamel paint of required shade complete as required :150 mm dia

90.12.7.1:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.2 core 4 sq mm with factory made clamp

9.1.1:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.2 X 6 sq. mm (19mm)

OD93418/2023-2024:Providing corrugate G.S. sheet roofing including vertical/ curved surface fixed with polymer coated J or L hooks, bolts and nuts 8 mm diameter with bitumen and G.I. limpet washers or with G.I. limpet washers filled with white lead, including a coat of approved steel primer and two coats of approved paint on overlapping of sheets complete ( up to any pitch in horizontal / vertical or curved surfaces), excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required. 0.63 mm thick with zinc coating not less than 275 gm/m2

OD93419/2023-2024:Providing ridges or hips of width 60 cm overall width plain G.S. sheet fixed with polymer coated J or Lhooks, bolts and nuts 8 mm dia G.I. limpet and bitumen washers complete. 0.63 mm thick with zinc coating not less than 275 gm/m

OD93464/2023-2024:Steel work in built up tubular (round, square or rectangular hollow tubes etc.) trusses etc., including cutting, hoisting, fixing position and applying a priming coat of approved steel primer, including welding and bolted with special shaped washers etc. complete. Hot finished welded type tubes

OD93482/2023-2024:Supply and providing 80mm diameter medium class GI pipe

Bidder Name

Technocraft