CWE BLY/GE (W) / 81 OF 2023-24 REPAIR/MAINT AS COMPREHENSIVE MAINTAINANCE OF BOILER, LAUNDRY AND INCINERATOR PLANT AND CONNECTED ITEMS INSTALLED AT MH BAREILLY UNDER GE (WEST) BAREILLY

Amount

Laundry Plant:- AMC for 06 months of Laundry Plant make-STEFAB including repair/replacement of major and minor spare parts of the following equipments/machinery, required during AMC without any extra cost to Govt by the OEM of the Laundry plant i.e. STEFAB or authorised Engineering company/or any other manufacturing company of Laundry Machines having CE certified and ISO company. 1. Washer Extractor 30 Kg-04Nos. Model AXS 30 Make:- STEFAB 2. Washer Extractor 60 Kg-02Nos. Model AXS 60 Make:- STEFAB 3. Drying ironer heated chest type Model FS 21 - 01 No Make-STEFAB 4. Industrial Drying Tumbler 60 Kg -02Nos. Model DRS 60 Make:- STEFAB 5. Flat bed press -03 Nos. Make:- STEFAB 6. Vaccum Finishing Table -01No. Make:- STEFAB 7. Air Compressor 5HP- 01No.. Note: - Contractor shall keep the following aspects in mind while quoting unit rates and rates quoted shall be deemed to be involving the following: -

(i) All above relevant documents must be submitted for approval before entering into AMC with firm. (ii) All defective parts will be replaced by contractor within 48 Hrs as per under mentioned Laundry Plant . Replacement cost of defective parts is to be included in above mentioned AMC Rates. (iii) In order to certify proper maint of the plant , monthly & breakdown visits of Engineer/technician from OEM/Approved firm to check efficient running of Laundry Plant is mandatory on part of contractor.The unit rates quoted by the tenderer shall be deemed to be included this aspect. Necessary documents in support of visit of authorised representatives from OEM/Approved firm shall be submitted by the contractor after each visit. On Failure of visit by OEM/Approved firm representative or non submission of report by him, a panel recovery of Rs 15000/- per visit shall be made from the contractor dues. (iv) Contractor shall enter into an agreement with OEM/Approved firm company for AMC and submit to GE (W) Bareilly after acceptance of works within 15 days.

AMC includes monthly visit of qualified and experienced technician/engineer and Inspection, dismantling and taking down the needful items in connection to carry out necessary repair/maintenance of all machines of Laundry Plant and replacement of spares and complete assembling after repair/overhauling, servicing, cleaning and testing so as to make the machine functional in all aspects.

Cost of minor parts such as nuts, bolts,screws, clamps, T&Ps, oiling, greasing, cleaner liquid for steam pipes,GI/SS fittings, V-belts etc, deemed to be included in the quoted rates,Belts of drying ironer,clothes/cover of flat bed press ,rubber hose pipe,V Belts any size and type,main door rubber gasket for washer extractor 30/60kg.,Stainless steel Door lock of washer extractor 30/60Kg. ,servicing and programming setting /resetting of the display card of Laundry Machines,replacement of an type of contactor,display meter,push buttons,deemed to be included in the quoted rates.

Hydraulic Shocker, Operating computer ST06, Steam solenoid Valve , Fuse link 4 Amps, Electric buzzer, Door limit switch, motors rewinding , Main bearing set, Water solenoid valve, Drain valve, PU pipe for level , 3 Way water solenoid valve, Motor plate welding, deemed to be included in the quoted rates.

Steam radiator, Single phase preventor,Digital temperature controller,Air hose pipe, Air flow control valve, Padding marina wool for bed press, Knobs ,Solenoid valve, Steam Trap Valve, Pressure Release Valve,power controlling card of VFD, main control command cable for Microsoft in between controller and relay power card ,display card ,deemed to be included in the quoted rates

Cleaning of chocked Steam pipelines and steam trap Valves and welding and replacement of coupling, joints ,union etc if required to stop leakage of water and steam from the pipelines.

All major/minor spare parts required during AMC shall deemed to be included in the quoted rate.

The cost of transportation if any required is deemed to be included in the quoted rate.

Contractor must have to ensure the MES & MH rep for the machine functional in all aspects

Opening dismantling and disconnecting all water connection and electrical connection of Drying tumbler capacity of 60 Kg make- STEFAB and reassemble the same for repair after removing nuts and bolts and replacement of counter bearings of suitable size with bush & sleeves for drying tumbler 60kg. including Oiling, cleaning, servicing and greasing, balancing and alignment of cylindrical basket, balancing of blower, shaft turning, descaling and servicing of steam radiator for the smooth functioning of the machine complete all as directed.

M&L opening dismantling and disconnecting of steam radiator for Drying tumbler capacity of 60 Kg make- STEFAB and reassemble the same after replacing steam radiator for the smooth functioning of the machine complete all as specified and directed.

M&L opening dismantling and disconnecting of us drain valve of water exactor capacity of 60/30 Kg make- STEFAB and reassemble the same after replacing same for the smooth functioning of the machine complete all as directed.

B. Steam Boiler Comprehensive maintenance of Steam Boiler quantity - One Nos of Capacity 600 Kg/Hr Make Thermax, Model Revomax RXA-06 for 06 months by the service technician of OEM Thermax/Delta Therm or approved by Engineer In-charge/GE .

The Comprehensive maintenance Service package covers the following:

Site visit for preventive maint and check up of Steam boiler will be carried out by service technician of as recommended by the OEM every month during the contract period. In the visit, technician will check and inspect of both steam boiler plant system complete of capacity 600Kg/Hr .

Contractor must submit the service reports every month from the Service Engineers along with the details of the Repair/maint/replacement of spares/testing of Steam Boilers carried out during Every month during the contract period. On Failure of visit by OEM/Approved firm representative or non submission of report by him, a panel recovery of Rs 1000/- per visit shall be made from the contractor dues.

Cleaning of chocked coil by descaling steam boiler -02 Nos, if required engineer shall be supervising the descaling activity with Descaling Chemical (i.e. Chemical recommended by OEM).

Servicing/repair of all water pumps including replacement of unserviceable seals and glands , and servicing ,greasing /alignment of shaft/testing complete of all motors of both Steam Boilers.

Servicing/repair/testing of electric control panel and replacement of unserviceable minor spares like meter , wiring etc complete of both Steam Boilers.

Contractor must have to ensure the MES & MH rep for the machine functional in all aspects

a) Base operation checks to bring the equipment in optimum condition

b) Scheduled check up visits for general health check up

c) Preventive and predictive maintenance guidance during these visits

d) Performance optimization

e) Break down service support

f) Recommendations for improved performance

g) Service History Mapping

h) Safety Checks

The contractor must ensure the following once the contract period strated:

a) An optimum performance level of Boilers is maintained

b) A consistent service level is delivered

c) Operating parameters to be monitored

d) The above services will result in equipment uptime to be increased

f) Input parameters of the system to be monitored as well as compared

LIST OF SPARES COVERED IN COMPREHENSIVE MAINTENANCE CONTRACT (IF REQUIERED TO BE REPLACED). BOILER MODEL - RXA-06 - two Nos

Ball Bearing (HCA-5)

Rewinding of motor including greasing and replacement of ball bearing

Ball Valve 15mm/20mm

Burner Rod Assembly TXCR

Cable High Tension Wire

Cap for Photocell Mounting (Rubber Cap)

Diffuser Plate-Dia 132mm

Electrode assly

Electrode Cap

Filter Element

Gland Washer (HTN-8)

Hooter Round

Hose Metallic Braided 3/8" x 40"

Ignition Transformer 230V/14.5 KV

Nozze 7.5 GPH, 45 Deg PLP

Oil Seal (HCA-7)

Oil Seal (HTN-5)

Photocel 8205-01 No

Pressure Switch RT-112 SB (LP)

Pressure Switch RT-5 SB (HP)

Pressure Switch PVF-16

Electronic Timer Make-Selec/ Dial/ Nutronic

Pressure Switch PM01

Safety Valve 1"

Thermocouple 0 - 120 Deg,Cent. 63mm Dial

Oil Filter

Valve Non Return 25mm

Valve Seat Assly (HTB-3 To HTB-6)

V-Belt Any size

Sight Glass Dia 50mm

Pressure Gauge 0-25 kg/cm2, D-63mm Con.-1/2"

Pressure Gauge 0-40 ,Dial 4" Bottom Connection 1/2

AQUASOL AE-201 TH

HOSE METALLIC 1" x 1.5MTR LONG (RI09R01011)

Multiport Valve

Hour Meter

Globe Valve Size-25NB, Screwed for Steam

Globe Valve Size-15NB, Screwed for Steam

Max clean for descaling to Coil type Boiler-50 Kg

PH Booster MAXTREAT- 50 Ltrs

Supply ,fix ,installation and testing in replacement of following accessories/control valves & equipment of steam pipeline system/network of Steam Boiler. Specials required will be measured and paid separately under relevant items : Note: The work has to be executed by OEM of Boiler THERMAX limited/Delta Therm or approved firm in Boiler repair/manufactures

Supply & fixing in replacement of SS Inner casing for steam Coil of steam Boiler 600 Kg/Hr complete all as specified and directed.

Supply & fixing in replacement of Temperature Controller 0-400 Deg C complete all as specified and directed.

Supply & fixing in replacement of RTD Assembly PT-100/ 5 Mtr complete all as specified and directed.

Supply & fixing in replacement of Sequence Controller MA810 complete all as specified and directed.

Supply & fixing in replacement of Photoresistor 8205 complete all as specified and directed.

Supply & fixing in replacement of Fuel pump AJ6AE

Supply & fixing in replacement of Water pump-Triplex with motor & base frame and pulley set complete all as specified and directed.

Taking out insulation of glass wool and aluminium sheet and rusted & leakage steam pipe line of MS of 50 mm dia B class including flanges and replacement of MS pipe line of 50 mm dia B class with flanges including refixing of insulation of glass wool and aluminium sheet as directed by Eng-in-Charge.

All as above item No 14.13 here in before but for 40 mm dia

All as above item No 14.13 here in before but for 25 mm dia

All as above item No 14.13 here in before but for 20 mm dia

Supply ,fix ,installation and testing in replacement of following accessories/control valves & equipment of steam pipeline system/network of Steam Boiler.

Pipe line MS (C-class) 80mm

Pipe line MS (C-class) 50mm

Pipe line MS (C-class) 40mm

Pipe line MS (C-class) 25mm

Pipe line MS (C-class) 15mm

Flange 15/20/25mmhole 100mm dia

Flange 40/50/80mm hole 150mm dia

Dead flanch 100/150mm dia

Bend MS 80mm

Bend MS 50mm

Bend MS 40mm

Bend MS 25mm

Bend MS 20mm

Bend MS 15mm

Nipple MS 80mm and long 150mm

Nipple MS 50mm and long 150mm

Nipple MS 40mm and long 150mm

Nipple MS 25mm and long 150mm

Nipple MS 20mm and long 150mm

Nipple MS 15mm and long 150mm

Socket MS 80mm

Socket MS 50mm

Socket MS 40mm

Socket MS 25mm

Socket MS 20mm

Socket MS 15mm

Elbow 80mm

Elbow 50mm

Elbow 25mm

Elbow 20mm

Elbow 15mm

Ball Valve 50 mm Brass

Tee 20mm

Tee 15mm

Hexa Nipple pressure 25mm

Hexa Nipple pressure 15mm

Safety valve with handle 25mm

NRV 40mm Brass

Header 4'x8"

Y Stainer 50mm

Y Stainer 20mm

Y Stainer 15mm

T.D Trap 25mm

T.D Trap 15mm

Botal Trap 20mm

Globe valve 80mm

Globe valve 50mm

Socket for saifan

Gasket 4mm

Nuts Bolts

Insulation for pipe line with glass wool and wrapping with aluminum sheet complete

Resin T-40 Na packing in plasting sealed drum

Crystal salt as per sample for water softner plant in solid form and packed in plastic bag

Maxclean for descaling to Coil type Boilers of Cap. 600Kg/hr in liquied form packed in plastic sealed drum

PH Booster for the water softner plant in liquied form packed in plastic sealed drum. Note:- (a) The time limit for attending the job/complaints with in 48 hours. (b) In case the contracts fails to attend/rectify the defects within the above time limit, penalty will the imposed as under:- (a) Rs. 1000/- per day for 1st two days and after that Rs. 2000/- per day. (c) In case of non-functioning of Laundry machines,Boilers a penalty shall be imposed against the contractor and a penal recovery of Rs 500/- per day for minor repair and Rs 1000/- for major repairs shall be recovered from the contractor's dues.

THUKRAL TRADERS

Electromech Engineers