8800 PERIODICAL REPAIRS AND MAINTENANCE ALONG WITH MINOR OVERHAULING SERVICES ETC. TO DG SETS OF VARIOUS CAPACITIES INCLUDING OTHER CONNECTED ITEMS AT AF STATION, BAREILLY

Amount

M&L for general servicing of DG Set of the following description including B check, cleaning of machine, replacement of oil filter, fuel filter and air filter, cleaning of fuel tank, checking of oil level, checking of tension in fan belts, checking and repair of leakages in hose pipe, proper adjustment of tappet, checking of Governor control assembly, radiator, complete all as per manufacturer's recommendations for following capacity and make of DG sets. Note: (i) Cost of all filters deemed to be included in the quoted rate of general servicing of DG Sets. (ii) Cost of Engine Oil included in quoted Rate. (a) 320/250 KVA of make: Cummins/ Kirloskar

(b) 200/160/125 KVA Kirloskar/Cummins DG set

(c) 100/75 KVA Kirloskar/Cummins/Ashok Leyland/TATA DG set

(d) 62.5/50 KVA DG set Make : Kirloskar

(e) 30 KVA DG set Make : Kirloskar

Dismantling / stripping diesel engine of DG Set of 30 KVA to 63 KVA capacity after separating alternator from common base frame setting a side for repair/replacement of all components/ accessories including preparation of list of spares which are ascertained to carry out repair /replacement of detained inspection and reassembling the engine after overhauling including testing and commissioning complete all as specified and directed. Note :- Supply only Spares shall be measured & paid separately under relevant items of Sch 'A'.

Supply only the following spares for DG Set 30 KVA to 63 KVA of Make- Kirloskar/Ashok Leyland required to be replaced under relevant item here in before complete all as specified and directed :- (a) Piston std size

(b) Piston Ring

(c) Piston Pin

(d) Cylinder liner (Sleeve)

(e) Exhaust valve

(f) Inlet valve

(g) Packing kit

(h) Oil Seal

(j) CR bearing

(k) Kit "O" Ring

(l) Fuel flexible pipe

(m) Oil Filter with gasket

(n) Diesel filter with gasket

(o) Connecting Rod bush

(p) Thrust washer

(q) Valve guide inlet and outlet seat

(r) Cylinder Head Gasket

(s) Water pump

(t) Fuel injection pipes

(u) Air Filter

(v) Primary element

(w) Stop Solenoid

Dismantling / stripping diesel engine of DG Set of 75 KVA to 125 KVA capacity after separating alternator from common base frame setting a side for repair/ replacement of all components/ accessories including preparation of list of spares which are ascertained to carry out repair/ replacement of detained inspection and reassembling the engine after overhauling including testing and commissioning complete all as specified and directed. Note :- Supply only Spares shall be measured & paid separately under relevant items of Sch 'A'.

Supply only spares for DG Set 75 KVA to 125 KVA of Make Kirloskar, Cummins required to be replaced under relevant item here in before complete all as specified and directed . (a) Piston std size

(b) Piston Ring

(c) Piston Pin

(d) Cylinder liner

(e) Exhaust valve

(f) Inlet valve

(g) Packing kit (Gasket)

(h) Oil Seal

(j) CR bearing

(k) Kit "O" Ring 7B

(l) Fuel flexible pipe

(m) Oil Filter B

(n) Diesel filter

(o) Connecting Rod assembly

(p) Thrust washer YD

(q) Valve guide inlet and outlet seat

(r) Cylinder Head Gasket / packet kit.

(s) Fuel injection pipes.

(t) Stop Solenoid

(u) Air Filter

(v) Primary element

(w) Water pump

Dismantling / stripping diesel engine of DG Set of 160 KVA to 250 KVA capacity after separating alternator from common base frame setting a side for repair/ replacement of all components/ accessories including preparation of list of spares which are ascertained to carry out repair/ replacement of detained inspection and reassembling the engine after overhauling including testing and commissioning complete all as specified and directed. Note :- Supply only Spares shall be measured & paid separately under relevant items of Sch 'A'.

Supply only the following spares for DG Set 160 KVA to 250 KVA of Make- Kirloskar/Ashok Leyland required to be replaced under relevant item here in before complete all as specified and directed :- (a) Piston std size

(b) Piston Ring

(c) Piston Pin

(d) Cylinder liner (Sleeve)

(e) Exhaust valve

(f) Inlet valve

(g) Packing kit

(h) Oil Seal

(j) CR bearing

(k) Kit "O" Ring

(l) Fuel flexible pipe

(m) Oil Filter with gasket

(n) Diesel filter with gasket

(o) Connecting Rod assembly

(p) Thrust washer

(q) Valve guide inlet and outlet seat

(r ) Cylinder Head Gasket

(s) Water pump

(t) Fuel injection pipes

(u) Air Filter

(v) Valve Solenoid

Dismantling / stripping diesel engine of DG Set of 320 KVA capacity after separating alternator from common base frame setting a side for repair/ replacement of all components/ accessories including preparation of list of spares which are ascertained to carry out repair/ replacement of detained inspection and reassembling the engine after overhauling including testing and commissioning complete all as specified and directed. Note :- Supply only Spares shall be measured & paid separately under relevant items of Sch 'A'.

Supply only the following spares for DG Set 320 KVA of Make- Kirloskar/Ashok Leyland required to be replaced under relevant item here in before complete all as specified and directed :- (a) Piston std size

(b) Piston Ring

(c) Piston Pin

(d) Cylinder liner (Sleeve)

(e) Exhaust valve

(f) Inlet valve

(g) Packing kit

(h) Oil Seal

(j) CR bearing

(k) Kit "O" Ring

(l) Fuel flexible pipe

(m) Oil Filter with gasket

(n) Diesel filter with gasket

(o) Connecting Rod assembly

(p) Thrust washer

(q) Valve guide inlet and outlet seat

(r ) Cylinder Head Gasket

(s) Water pump

(t) Fuel injection pipes

(u) Air Filter

Overhauling, servicing/calibration of FIP (fuel injection pump) assembly of DG Set 30 KVA to 63 KVA, Make: Kirloskar/ Cummins/ Ashok Leyland including replacement of nozzle/ injection delivery valve holders benjo bolt copper washer rotor bearing etc including testing complete all as specified and directed. Note: Supply only spares shall be measured and paid separately

Supply only following spares parts of FIP of DG Set 30 KVA to 63 KVA of Make: Kirloskar/ Cummins/ Ashok Leyland complete all as specified and directed (only unserviceable parts shall be replaced after inspection):- (a) Elements of FIP

(b) Nozzle

(c) Plunger

(d ) Delivery valve

(e) Benjo Bolt

(f) Bearing

(g) Tappet roller bush pin

(h) Control Rod

(j) Fly weight assembly

(k) Governor spring

(l) Seat Washer

(m) Packing/Gasket

Overhauling, servicing/calibration of FIP (fuel injection pump) assembly of DG Set 75 KVA to 125 KVA, Make: Kirloskar/ Cummins/ Ashok Leyland including replacement of nozzle /injection delivery valve holders benjo bolt copper washer rotor bearing etc including testing complete all as specified and directed. Note: Supply only spares shall be measured and paid separately

Supply only following spares parts of FIP of DG Set 75 KVA to 125 KVA of Make: Kirloskar/Cummins/Ashok Leyland complete all as specified and directed (only unserviceable parts shall be replaced after inspection):- (a) Elements of FIP

(b) Nozzle

(c) Plunger

(d ) Delivery valve

(e) Benjo Bolt

(f) Bearing

(g) Tappet roller bush pin

(h) Control Rod

(j) Fly weight assembly

(k) Governor spring

(l) Seat Washer

(m) Packing/Gasket

Overhauling, servicing/calibration of FIP (fuel injection pump) assembly of DG Set 160 KVA to 250 KVA, Make: Kirloskar/ Cummins/ Ashok Leyland including replacement of nozzle /injection delivery valve holders benjo bolt copper washer rotor bearing etc including testing complete all as specified and directed. Note: Supply only spares shall be measured and paid separately

Supply only following spares parts of FIP of DG Set 160 KVA to 250 KVA of Make: Kirloskar/Cummins/Ashok Leyland complete all as specified and directed (only unserviceable parts shall be replaced after inspection):- (a) Elements of FIP

(b) Nozzle

(c) Plunger

(d ) Delivery valve

(e) Benjo Bolt

(f) Bearing

(g) Tappet roller bush pin

(h) Control Rod

(j) Fly weight assembly

(k) Governor spring

(l) Seat Washer

(m) Packing/Gasket

Overhauling, servicing/calibration of FIP (fuel injection pump) assembly of DG Set 320 KVA Make: Kirloskar/ Cummins/ Ashok Leyland including replacement of nozzle /injection delivery valve holders benjo bolt copper washer rotor bearing etc including testing complete all as specified and directed. Note: Supply only spares shall be measured and paid separately

Supply only following spares parts of FIP of DG Set 320 KVA of Make: Kirloskar/ Cummins/ Ashok Leyland complete all as specified and directed (only unserviceable parts shall be replaced after inspection):- (a) Elements of FIP

(b) Nozzle

(c) Plunger

(d ) Delivery valve

(e) Benjo Bolt

(f) Bearing

(g) Tappet roller bush pin

(h) Control Rod

(j) Fly weight assembly

(k) Governor spring

(l) Seat Washer

(m) Packing/Gasket

S&F in replacement of Automatic Voltage Regulator (AVR) of DG Set of Capacity 320 KVA/ 250 KVA of any make complete including testing on full load complete all as specified and directed.

S&F in replacement of Automatic Voltage Regulator (AVR) of DG Set of Capacity 200 KVA/ 160 KVA of any make complete including testing on full load complete all as specified and directed.

S&F in replacement of Automatic Voltage Regulator (AVR) of DG Set of following capacity and of any make complete including testing on full load complete all as specified and directed. (a) 125/ 100 KVA

(b) DG Set 75/63/50/30 KVA

M&L for disconnecting & opening of alternator and removing existing stator, rotor, AVR, Diode etc from DG sets of cap 200 to 320 KVA for rewinding of stator, rotor and exciter etc, and refixing same , all as directed by Engineer-in-Charge Note:- Repair work shall be carried out by the OEM/ Authorized dealer only. Rewinding of stator, rotor and exciter will be measured and paid separately.

M&L for Rewinding of stator complete of supper enameled copper wire as per existing size for DG sets of cap 200 to 320 KVA for making complete serviceable of alternator all as directed by Engineer-in-Charge.

M&L for Rewinding of Rotor main winding complete of supper enameled copper wire as per existing size for DG sets of cap 200 to 320 KVA for making complete serviceable of alternator all as directed by Engineer-in-Charge.

M&L for Rewinding of exciter coil of capacity up to 125 KVA DG set with copper wire complete all as specified and directed.

M&L for disconnecting & opening of alternator for servicing of cap 200 to 320 KVA DG Set including coupling alignment and replacement of ball bearing & bearing bush -02 Nos and cleaning of insulation with becktrol varnishing of windings, all as directed by Engineer-in-Charge.

M&L for disconnecting & opening of alternator for servicing of cap 100 to 160 KVA DG Set including coupling alignment and replacement of ball bearing & bearing bush -02 Nos and cleaning of insulation with becktrol varnishing of windings, all as directed by Engineer-in-Charge.

M&L for disconnecting & opening of alternator for servicing of cap 30 to 75 KVA DG Set including coupling alignment and replacement of ball bearing & bearing bush -02 Nos and cleaning of insulation with becktrol varnishing of windings, all as directed by Engineer-in-Charge.

M&L for Washing, cleaning and repairing of Radiator assembly of DG set of size 30 KVA to 75 KVA by proper opening and refixing back after repair, washing ,cleaning, brazing, soldering & cleaning of fines & de-scaling of tubes and fixing in original position properly complete all as directed by Engineer-in-Charge.

M&L for Washing, cleaning and repairing of Radiator assembly of DG set of size 100 KVA to 160 KVA by proper opening and refixing back after repair, washing ,cleaning, brazing, soldering & cleaning of fines & de-scaling of tubes and fixing in original position properly complete all as directed by Engineer-in-Charge.

M&L for Washing, cleaning and repairing of Radiator assembly of DG set of size 200 KVA to 320 KVA by proper opening and refixing back after repair, washing ,cleaning, brazing, soldering & cleaning of fines & de-scaling of tubes and fixing in original position properly complete all as directed by Engineer-in-Charge.

M&L for dismantling of complete fuel tank (and disconnect fuel pipe from DG Sets) and refixing same after proper cleaning of fuel tank and replacement of fuel pipe of existing size and two coat of synthetic enameled paint by spray painting over a coat of red oxide primer complete with PCC Work & ,welding work ,all as directed by Engineer in charge ,for cap 200 KVA to 320 KVA DG Sets. Note: Quoted rates are included opening of DG set canopy for removing of Fuel tanks which are provided bottoms base plate of DG sets.

Ditto all as item no 23 but of cap DG Sets 100 KVA to 160 KVA

Ditto all as item no 23 but of cap DG Sets 30 KVA to 75 KVA

Opening of Cylinder Head, tapings, Grinding, polishing of cylinder head, cylinder valve seats, valve guide etc and reassembling including tappet setting testing and trial complete all as required for best operation for DG Set 320/250 KVA Make- Kirloskar/Ashok Leyland complete all as specified and directed

S&F in replacement of Water circulating pump/water body suitable for 200 KVA to 320 KVA capacity DG Sets of Kirloskar/ Cummins make all as directed by Engineer-in charge.

S&F in replacement of Water circulating pump/water body suitable for 100 KVA to 160 KVA capacity DG Sets of Kirloskar/ Cummins make all as directed by Engineer-in charge.

S&F as in replacement of Water circulating pump/water body suitable for 30 KVA to 75 KVA capacity DG Sets of Kirloskar/ Cummins make all as directed by Engineer-in charge.

S&F in replacement of shut down valve for 200 to 320 KVA DG set including necessary electric connection to AMF panel and engine control panel board all as specified and directed make : Cummins/Kirloskar diesel engine all as specified and directed.

S&F in replacement of shut down valve for 100 to 160 KVA DG set including necessary electric connection to AMF panel and engine control panel board all as specified and directed make : Cummins/Kirloskar diesel engine all as specified and directed.

S&F in replacement of shut down valve for 30 to 75 KVA DG set including necessary electric connection to AMF panel and engine control panel board all as specified and directed make : Cummins/Kirloskar diesel engine all as specified and directed.

Supply and fix following type/ size of grooved belt of make:- Fenner/ Dunlop or approved by GE as per Manufacturers requirement complete all as specified and directed. (a) A-47

S&F in replacement of hose pipe flexible complete with clamp and other fittings as required at site for 200 to 320 KVA DG set of make - Kirloskar, Cummins & Ashok Leyland

S&F in replacement of hose pipe flexible complete with clamp and other fittings as required at site for 100 to 160 KVA DG set of make - Kirloskar, Cummins & Ashok Leyland

S&F in replacement of hose pipe flexible complete with clamp and other fittings as required at site for 30 to 75 KVA DG set of make - Kirloskar, Cummins & Ashok Leyland

S&F in replacement of Solenoid coil 24 volts DC operated with lead and fixing clamps all as directed by Engineer-in charge.

S&F in replacement of Solenoid coil 12 volts DC operated with lead and fixing clamps all as directed by Engineer-in charge.

S&F in Replacement of alternator 24 Volts (for charging of battery) complete all as specified and directed. Make:- TVS Lucas/ Bosch or as approved by GE.

M&L Repair /replacement of DG Sets canopies door hinges and repair to lock system by welding as per existing site complete all as specified and directed by Engineer-in charge.

M&L for Rewinding to self starter of capacity 24 volts by taking out old burnt out copper winding wire and rewinding with supper enameled copper wire same gauge including replacement of unserviceable pinion, bush, solenoid coil, carbon brushes and tension spring complete in commissioning and testing complete all as specified and directed.

M&L for Rewinding to self starter 12 volts by taking out old burnt out copper winding wire and rewinding with supper enameled copper wire same gauge including replacement of u/s pinion ,bush, solenoid coil, carbon brushes& tension spring complete in commissioning and testing complete all as specified and directed.

S&F in replacement self starter 24 Volts suitable for DG set of 160 to 320 KVA DG set complete all as specified and directed. Make: Doosan/ TVS/ Bosch

S&F in replacement self starter 12 Volts suitable for DG set of 30 to 125 KVA DG set complete all as specified and directed. Make: Doosan/ TVS/ Bosch

S&F in replacement of Engine starting control Relay for on and off of DG set cap 200 to 320 KVA DG Set Make : Kirloskar /Siemens/BCH.

S&F in replacement of Engine starting control Relay for on and off of DG set cap 100 to 160 KVA DG Set . Make : Kirloskar /Siemens/BCH.

S&F in replacement of Engine starting control Relay for on and off of DG set cap 30 to 75 KVA DG Set . Make : Kirloskar /Siemens/BCH.

S&F RPM meter showing hour run on same dial 90 mm dia size, range 0-2500 RPM with adaptor including cable connection suitable for 30 to 320 KVA capacity Kirloskar DG set all as specified and directed. Make : Pricol.

S&F Battery lead with thimble and terminal heavy duty made out of brass & 2 mtr length of lead.

S&F Battery lead with thimble and terminal heavy duty made out of brass & 60 cm length of lead.

S&F of DG Base Card suitable for DG sets of capacity 200 KVA to 320 KVA make and model as per existing including taking out old U/S Base Card and necessary testing and commissioning of DG sets complete all as specified and directed .

S&F new EMS 907 digital display of control panel suitable for DG Sets of capacity 75 KVA to 125 KVA make and model as per existing including taking out old U/S EMS 907 digital display of control panel and necessary testing and commissioning of DG Sets complete all as specified and directed.

S&F new EMS 907 digital display of control panel suitable for DG Sets of capacity 200 KVA to 320 KVA make and model as per existing including taking out old U/S EMS 907 digital display of control panel and necessary testing and commissioning of DG Sets complete all as specified and directed.

S&F new control panel without digital display suitable for DG Sets of any make, type and capacity make and model as per existing including taking out old U/S control panel unit, making all electric and electronic connections and necessary testing and commissioning of DG Sets complete all as specified and directed.

S&F in replacement of Moulded case circuit breaker Adjustable Thermal and Adjustable magnetic setting of capacity 200 Amps, 415V, four pole of CN frame, Braking capacity 35 KA complete all as specified and directed.

S&F in replacement of Moulded case circuit breaker Adjustable Thermal and Adjustable magnetic setting of capacity 250 Amps, 415V, four pole of CN frame, Braking capacity 35 KA complete all as specified and directed.

S&F in replacement of Moulded case circuit breaker Adjustable Thermal and Adjustable magnetic setting of capacity 315 Amps, 415V, four pole of CN frame, Braking capacity 35 KA complete all as specified and directed.

S&F in replacement of Moulded case circuit breaker Adjustable Thermal and Adjustable magnetic setting of capacity 400 Amps, 415V, four pole of CN frame, Braking capacity 35 KA complete all as specified and directed.

S&F in replacement under or over voltage relay suitable for 03 phase AC supply, 415 volts complete all as specified and directed.

S&F in replacement ET type electronic timer suitable for 12/24 volts DC supply for 0-30 seconds as per manufacturer of DG set complete all as specified and directed. Make: L&T

S&F in replacement ET type electronic timer suitable for 12/24 volts DC supply for 0-180 seconds as per manufacturer of DG set complete all as specified and directed. Make: L&T

S&F in replacement engine starting relay with sequence timer and master timer suitable for 24/12 volts DC supply as per recommendations of the manufacturer of DG sets complete all as specified and directed.

S&F in replacement Battery charging transformer with sequence timer and master timer suitable for 24/12 volts DC supply as per recommendations of the manufacturer of DG sets complete all as specified and directed.

S&F in replacement Auto/Manual/Test switch complete all as specified and directed.

S&F in replacement battery charging indicator lamp complete all as specified and directed.

S&F in replacement LED type indicating lamp for DG and Mains side each complete all as specified and directed.

S&F in replacement complete rewiring of DG set of the following capacity as per recommendations of manufacturer of the DG set as given in circuit diagram as per existing size/gauge of wire with and including replacement of all unserviceable connectors, fuses, minor electric parts and necessary testing and commissioning complete all as specified and directed. (a) 30 to 125 KVA DG set

(b) 150 to 320 KVA

S&F in repairs On load change over switch AC -21 (Side handle) in sheet enclosure 415 Volt AC 50 Hz of cap 400 Amp 4 pole all as specified and directed.

S&F in repairs On load change over switch AC -21 (Side handle) in sheet enclosure 415 Volt AC 50 Hz of cap 630 Amp 4 pole all as specified and directed.

S&F in repairs On load change over switch AC -21 (Side handle) in sheet enclosure 415 Volt of cap 200 Amp TPN all as specified and directed.

S&F in repairs On load change over switch AC -21 (Side handle) in sheet enclosure 415 Volt of cap 40 Amp 4 pole complete all as specified and directed.

Supply and filling of coolant suitable for DG set of capacity 30 KVA to 320 KVA of make Kirloskar, Cummins, TATA as per recommendations of the manufacturer for DG sets complete all as specified and directed.

S&F in replacement Fuel indicating assembly complete of DG Set capacity up to 320 KVA complete all as specified and directed.

S&F in replacement of fuel pipe line as per existing size and make suitable for 30 KVA to 320 KVA DG Set complete all as specified and directed.

S&F in replacement of maintenance free Battery 12 Volts, 180 AH (As per sample) complete all as specified and directed.

S&F in replacement of maintenance free Battery 12 Volts, 150 AH (As per sample) complete all as specified and directed.

S&F in replacement Battery charger 180-270 volt 50 Hz single phase AC current input and 12/24 volts 20 Amp DC output suitable to charge the batteries ranges from 60Ah to 220 Ah, boost and float type with full charge cutoff mode complete with all protection short circuit, over load, reverse polarity, surge protection with voltmeter, ammeter , indication display. Make :-Sinetrac, model- 12-24BC 20A or equivalent to Elnix / Kirloskar Electric/ Elak

S&F of battery charging meter (0-30) range complete all as specified and directed.

S&F oil temperature gauge Make AE/ Dasmesh/ Siemens complete all as specified and directed.

Supply only distilled water in 5 Ltr plastic cans complete all as specified and directed.

S&F in repairs 4 pole power contactor 415 Volts, 325 Amps complete all as directed

S&F in repairs 4 pole power contactor 415 Volts, 400 Amps complete all as directed

M&L for Earthing complete with galvanized earth plate electrode of size 60 cm x 60 cm x 6.00 mm buried directly in ground vertically at a depth not less then 2.25 Mtrs below normal ground level with top edge of earth plate at a depth not less then 1.5 Mtrs below normal ground level surrounded from all sides by 15 cm thick packed layer of charcoal dust and common salt filling in alternate layers and electrode connections by using Galvanized iron strip 32 x 6 mm by means of bolts, nuts, check nuts and washers made of galvanized iron and protected by light grade 40 mm dia GI pipe up to test point or main control board and GI pipe light grade 20 mm bore for watering and including funnel, wire mesh, RCC pit cover and PCC chamber pit with PCC 1:3:6 type C2 (using 40 mm grade stone aggregate) including excavation and earth work in any type of soil, returning, filling in soil and disposal of surplus soil to a distance not exceeding 50 Mtrs all as specified and shown on plate No 03 of SSR Part I -2009.

Repair/maintenance of DG sets of any capacity ranges from 30 KVA to 320 KVA and any make and Model by qualified DG Set mechanic cum electrician by testing of complete units, and panels and governor Control setting and voltage fluctuation rectification including testing of self starter and battery and Am panel and control panel etc and find out/detect the faults by setting/adjustment and rectify the defects in situ by using required spares and repair jobs and cleaning / normal maintenance to the DG Set complete to make the DG set functional in all respect complete all as directed by Engineer-in-charge. Note: (a) Spare parts and repair jobs of DG sets are measured separately under relevant items. (b) Register must be maintained by the contractor for the jobs carried out during breakdowns attending complaints and rectification of faults. (c) In this job only breakdown faults will be measured as a job. and Minor and other major repairs and periodical, general servicing and preventive maintenance will be not considered in this job it will be measured in the respective repair jobs/refixing of spares items sub part.

Visit of the OEM Engineers for the rectification of any type fault pertaining to DG Sets and connected accessories/machineries i.e.. change of controller, sensor, thermostat, malfunction of harness wiring etc and making serviceable as per requirement complete all as specified and directed. NOTE: Spare part shall be measured and paid separately .

Deduct: Amount of Schedule of Credit b/f from Sl. Page No. 17 of tender document i.e. Rs. 49,340.00

SHRI SIDHI VINAYAK INFRASTRUCTURE DEVELOPERS

SONI ENTERPRISES