Tender for Erection of 11 KV XLPE UG Cable works under GWFCM on 11 KV LUVKUSH Urban feeder (All Taplines) and 11 KV LUVKUSH Urban feeder (Taplines covered –Railway Ticket Window to SKY Hights RMU+ Gita nagar tapping ) under the jurisdiction of Vapi Town Sdn under Vapi Rural Divivsion.

(A) CAPITAL WORK LABOUR RATES FOR FY 2024-25 (WITHOUT GST)

Sr No. Item Code Description UNIT Rate

(D)LABOUR RATE FOR UNDERGROUND CABLE WORK FOR FY 2024-25 (WITHOUT GST)

Sr. Item Code Description

Labour charge for excavation of cable trench of 400mm width x 1200mm depth, in any type of soil for laying of

1 9925000001 cable of size up to 240 mm2 (For additional cable 200 mm additional width shall be considered i.e. half trench Meter

length is to be considered

Labour charge for excavation of cable trench of 600mm width x 1200mm depth, in any type of soil for laying of

2 9925000002 cable of size up to 240 mm2 (For additional cable 200 mm additional width shall be considered i.e. half trench Meter

length is to be considered

Labour charge for excavation of cable trench of 400mm width x 1500mm depth, in any type of soil for laying of

3 9925000003 cable of size up to 240 mm2 (For additional cable 200 mm additional width shall be considered i.e. half trench Meter

leng th is to be considered

Labour charge for laying of 11kV / 22 kV XLPE Cable of size up to 240 mm2 & preparation of sand layer 100mm

thick, in the cable trench & covering the cable with 150 mm dia (Outer), thickness 25 mm, 1.0 meter long RCC

half round muffs and providing and fixing of 4inch width yellow colour polyethylene tape with

4 9925000004 printing"CAUTION ELECTRIC CABLE BELOW' at 0.75 m depth from ground surface after laying cable in trench. Meter

This will provide indication that electric cable is passing underground so as to protect cable from mechanical

injuries, refilling the same, as per Instruction of E gineer in Charge (EIC) .

Labour charge for horizontal drilling using Auger machine without damage to surface road at max 2.0 mtrs

depth & putting of 6.11 kg/cm2 , class-4,Green color, 110mm 0.D. 8.5mm thickness H.D.P.E. pipe confirms to IS

4984-1987(3rd revision) and BIS certification and laying of 11KV/22KV XLPE cable of size up to 240 mm2 in

HDPE pipe, as per Site Condition (excluding cost of pipe). The detail map obtained from HDD machine and excel

sheet hard and soft copy) indicating the respective depth and distance from adjacent landmark for each

segment for HDD is must require to be submitted. HDD to be carried out at depth 1.5 mtrs to 2.0 mtrs as per

site conditions and as er instruction of EIC.

Labour charge for horizontal drilling manually without damage to surface road at max 2.0 mtrs depth & putting

of 6.11 kg/cm2 , class-4,Green color, 110mm O.D. , 8.5mm thickness H.D.P.E. pipe confirms to IS 4984-1987(3rd

revision) and BIS certification and laying of 11KV/22KV XLPE cable of size up to 240 mm2 size, as per Site

6 9925000006 Condition (excluding cost of pipe). The detail map and excel sheet (hard and soft copy) indicating the respective Meter

depth and distance from adjacent landmark for each segment of cable to be submitted. Drilling to be carried

out at depth Minimum 1.2 mtrs to 2.0 mtrs as per site conditions as per instruction of EIC.

Supply of 6.11kg/cm2 , class-4,Green color, 110mm O.D. , 8.5 mm thickness H.D.P.E. pipe confirms to IS

7 9925000007 and BIS certification for laying of underground 11KV/ 22KV XLPE cable up to 240 mm 2 size. Meter

Labour work for RCC concreting on disputed location and repairing of damage portion of road crossing for the

8 9925000008 work carried out for roads crossing as well as concreting & muffing of poles including all materials CMT

Providing & fixing concrete stone route marker of 300 mm width x 150 mm thick x 650 mm height embedded in

earth at least 300 mm below & 350 mm above ground level respectively at distance approx. 50 meters along

the length of cable. The RCC concreting (1:2:4)(all necessary materials will be in bidder's scope) of route marker

is to be carried out 300 mm width x 150 mm thick x 300 mm below ground level as per instruction of EIC. The

9 9925000009 route marker should be with name of company with approved yellow colour-DGVCL. The distance from marker No

to cable and cable depth with feeder name etc., marked with arrow sign is to be painted on it. The route marker

is to be fixed at location near to any fixed permanent location (not necessary to fix exact on top of cable) as per

instruction of EIC.

Erection of D.P. (double pole) structure using 9 / 11 Mtr. RSJ pole with cable connection arrangement along

10 9925000010 with fitting of necessary fabrication for 11KV cable including excavation of pit & refilling of earth as per No

instruction of EIC. (Exclusive of concreting & muffing of poles)

Erection of Single pole structure using 9 / 11 Mtr RSJ pole with cable connection arrangement along with fitting

11 9925000011 of necessary fabrication for 11KV/22 KV cable including excavation of pit & refilling of earth as per instruction of No

EIC. (Exclusive of concreting & muffing of poles

Erection of D.P. (double pole) structure using 8.0 Mtr. PSC pole with cable connection arrangement along with

12 9925000012 fitting of necessary fabrication for 11KV cable including excavation of pit & refilling of earth as per instruction of No

EIC. (Exclusive of concreting & muffing of poles

Erection of Single pole structure using 8.0 Mtr PSC pole with cable connection arrangement along with fitting of

13 9925000013 necessary fabrication for 11KV/22 KV cable including excavation of pit & refilling of earth as per instruction of No.

EIC. (Exclusive of concreting& muffing of poles

Labour charge for erecting of 11kV / 22 kV XLPE cable of size up to 240 mm 2 on DP Structure with fixing of

14 9925000014 Nos polymer cleats on top and middle part. Polymer cleats, nut bolts etc. fixing material to be provided by perJob

Providing & fixing of 6.11kg/cm2 , class4,Green color, 110mm O.D. 8.5mm thickness H.D.P.E. pipe confirms to IS

4984 and BIS certification on the erected DP structure for the mechanical protection of cable by inserting the

cable inside HDPE pipe. The HDPE pipe shall be erected in such a way that 300mm shall be below the ground

15 9925000015 perJob

level and the rest 2700 mm shall be supported on the DP Structure with 01 No Polymer cleat. All materials

including polymer cleat and Nut bolt to be provided by contractor.

Providing and fixing of pipe type earthing from 80 mm dia class-B GI pipe with pit to be filled with salt & coke

and construction of chamber as per DGVCL Drg. No. dg /100 for DP and cable. The earthing pit should be joined

with cable by G.I. strip of size 1" width & 2 mm thick. All material GI pipe, Coke Salt etc will be supplied by

Supply & fixing of heat shrink type end terminations (outdoor) for up to 11kV 3C x 185 mm2 size XLPE cable as

per DGVCL technical s ecification

Supply & fixing of heat & shrinkable end terminations (outdoor) for up to 22 kV 3C x 185 mm 2 size XLPE cable (

as per DGVCL technical specification)

Supply & fixing of heat shrinkable type end terminations (indoor) for up to 11kV 3C x 185 mm 2 size XLPE cable

as per DGVCL technical specification

Supply & fixing of heat & shrinkable end terminations (indoor) for up to 22 kV 3C x 185 mm 2 size XLPE cable as

per DGVCL technical specification

Supply & fixing of heat shrinkable straight through joint for up to 11kV 3C x 185 mm 2 size XLPE cables as per

DGVCL technical specification.

Supply & fixing of heat shrinkable straight through joint type for up to 22kV 3C x 185 mm 2 size XLPE cable as

per DGVCL technical specification

Labour charge for excavation of 2100mm long x 1200mm wide x 1200 mm deep joint pits for installation of

11kV / 22kV Straight through joints as per instruction of engineer-in-charge & covering the cable with 150 mm

dia (Outer), thickness 25 mm, 1.0 meter long RCC half round muffs & refilling same as per instruction of EIC .

Providing and fixing of insulating bus bar, made from 11KV/22KV XLPE cable after removal of semi conducting

layer and applying of PVC heat shrinkable antitracking core insulating tubing (1.1KV), on both end terminal

using Aluminium long barrel heavy duty up to 240 sq mm lugs, Aluminium bus connector. Taping with PGclamp

24 9925000024 for bus conductor as per drawing and as per instruction of EIC. The Allurninium lugs and PG clamp shall be No

covered with 11KV/22KV HT insulating tapes.(11KV/22KV XLPE cable will be in scope of DGVCL while all other

materials will be in bidder's scope.

Testing of cable at various points and commissioning the feeder as per instruction of engineer-in-charge.Test

result shall be submitted by contractor with bill.

Preparation and submission of 6 (six) copies, of complete layout drawings with GIS mapping as per actual cable

routing showing road crossing, HDPE pipe sleeving, jointing locations, markers etc.

Providing and fixing of Sign Board at junction point Made out of 2 mm aluminium sheet size 750x300 mm (2.5 x

1 ft) rectangle, as per design, pretreated with phosphate process and acid etching coated with one coat of

epoxy primer and two coats of best quality paints, reflectorized with Hi Intensity retro — reflective sheeting as

per the latest and frame fabricated from suitable size iron angle. The Sign Board is to be fixed on the base

prepared from channel and bracing angles which is grouted by means of cement concreting of 1:2:4 for size of

300 mm dia x 800 mm height (500 mm to be grouted in ground). The details to be displayed on sign board will

be given by InchargeEngineer. (a) Hi intensity Micro prismatic Grade

Providing and fixing of Sign Board (Danger Board) on Distribution Transformer Centers Made out of 2mm

aluminium sheet size 300x300mm (1X1 ft) as per design, pre treated with phosphate process and acid etching

coated with one coat of epoxy primer and two coats of best quality paints, reflectorized with Hi-Intensity

retroreflective sheeting as per the latest and frame fabricated from suitable size iron angle. The Sign Board

(Danger Board is to be fixed at the location as per instruction of In-charge Engineer. (a) Hi intensity Micro

prismatic Grade

Providing & fixing of aluminium tag of size 250 mm (L) x 75 mm (W) from 3 mm aluminium sheet along with

mm dia aluminium binding wire for fixing of aluminium tag near end termination joint at DP structure for

29 9925000029 identifying the cable. The details of feeder i.e. 11 / 22 KV with feeder name should be punched on the tag by No

letter punch of size 16 mm as per instruction of In-charge Engineer.

Supply & fixing of heat shrink type end terminations (outdoor) for 11kV 3C x 240 mm2 size XLPE cable as per

DGVCL technical specification.

Supply & fixing of heat & shrinkable end terminations (outdoor) for 22 kV 3C x 240 mm2 size XLPE cable as per

DGVCL technical specification

Supply & fixing of heat shrink type end terminations (indoor) for 11kV 3C x 240 mm2 size XLPE cable as per

DGVCL technical specification

Supply & fixing of heat & shrinkable end terminations (indoor) for 22 kV 3C x 240 mm2 size XLPE cable as per

DGVCL technical specification

Supply & fixing of heat shrinkable straight through joint for 11kV 3C x 240 mm2 size XLPE cables as per DGVCL

technical s ecification.

Supply & fixing of heat shrinkable straight through joint type for 22kV 3C x 240 mm2 size XLPE cable as per

DGVCL technical s ecification

Installation, Testing and commissioning of 11 KV,630 A SCADA Compatible, RRL type3 Way RMU including Two

36 9925000038 numbers of earthings as per Drawing (material is in bidder's scope) and as per DGVCL Technical specification. Nos

Installation, Testing and commissioning of 11 KV,630 A SCADA Compatible, RRLL type4 Way RMU including Two

37 9925000039 numbers of earthings as per Drawing (material is in bidder's scope) and as per DGVCL Technical specification. Nos

Installation, Testing and commissioning of 22KV,630 A SCADA Compatible, RRL type-3 Way, RMU including Two

38 9925000040 numbers of earthings as per Drawing (material is in bidder's scope) and as per DGVCL Technical specification. Nos

Installation, Testing and commissioning of 22KV,630 A SCADA Compatible, RRLL type-4 Way, RMU including

39 9925000041 Two numbers of earthings as per Drawing (material is in bidder's scope) and as per DGVCL Technical Nos

Construction of plinth for 11KV, RRL type- 3 Way( i.e Two numbers of Isolator & One number of Breaker) Ring

40 9925000042 Main Unit as per DGVCL's technical specification mentioned in drawing no: Drg. 11kv-01. All required material Nos

will be supplied by contractor.

Construction of plinth for 11KV, RRLL type4 Way (i.e Two numbers of Isolator & Two number of Breaker)Ring

41 9925000043 Main Unit as per DGVCL's technical specification mentioned in drawing no:Drg. 11kv-02.AlI required material Nos

will be supplied by contractor.

Construction of plinth for 22KV, RRL type- 3 Way (i.e Two numbers of Isolator & One number of Breaker) Ring

42 9925000044 Main Unit as per DGVCL's technical specification mentioned in drawing no: Drg. 22kv-01. All required material Nos

will be supplied by contractor.

Construction of plinth for 22KV, RRLL type4 Way (i.e Two numbers of Isolator & Two number of Breaker)Ring

43 9925000045 Main Unit as per DGVCL's technical specification mentioned in drawing no:Drg. 22kv-02.All required material Nos

will be supplied by contractor.

Modifications e.g. Providing and fixing ofTerminal protectors i.e. Re-use able boot (HT Side 11/22KV, LT Side

1.1KV) including 11/22 KV insulating taps and L.T.(I.I KV) insulating taps ,Busbar, Tapping from Bus Bar (11/22

KV XLPE cable) through P.G. Clamp for H.T. Jumper to D.O. Fuse to bushings of Transformer Center, providing &

Fixing of jumper and providing & fixing of Heat Shrinkable Anti Tracking CoreInsulating Tubing (Insulation Level

44 9925000046 11/22 KV) in H.T. jumper , Clamping arrangement of cable support frame on both side of existing Over Head Nos.

type Distribution Transformer to utilize in Under Ground cable network as per drawing & as per instruction of

Engineer incharge. All live parts i.e. PGClamp, connections of D.O.fuses, HT bushings etc . shall be covered with

fixing of 11/22 KV HT insulating tapes. ( 11/22 KV XLPE cable will be in scope of DGVCL while all other materials

will be in bidder's scope )

Laying of any size of 11/ 22 KV XLPE /PILCCable in readymade trench or in open space per cable

46 9925000060 Labour charges for lying of O/H XLPE cable pole to pole KM

47 9925000064 Supply of 150 mm dia (Inner), thickness 25 mm, 1.0 meter long RCC half round pipe NO

TOTAL ESTIMATE-TWENTY FIVE LACS ONLY

TOTAL ESTIMATE-TWENTY FIVE LACS ONLY

Note :- All Rates are Excluding of GST.

Executive Engineer (O&M),

D.G.V.C.L.,Vapi Rural Division.

1. DGVCL will provide key material like M.S. materials,ABC/Bare conductors,PSC/RSJ Poles,Insulators,Fabricated

materials etc. to the contractor.2.All fabricated items shall be fabricated as per DGVCL approved drawing and

by welding rods confirming to the relevent ISI specification and as directed by Engineer in charge.3.Necessary

electricity connection for fabrictated items shall be provided by DGVCL on payment of required charge for

connection & electricity bill of the same shall be paid by the agency.4.All the rates are inclusive of PF and

Exclusive of GST applicable time to time.5.All steel material are to be painted as below:(a) Scrubbing of rusted

surface properly before applying the paints on to the RSJ poles & steel fabricated materials of RSJ/PSC poles is

must required.(b) Two coats of approved ISI mark red oxide (primer) is to be properly painted for the RSJ poles

& steel fabricated materials of RSJ/PSC poles. (c) Two coats of approved ISI mark silver paint (i.e. triple mangoes

or equivalent quality silver paint) is to be properly painted on to the RSJ poles & steel fabricated materials of