COMPREHENSIVE MAINTENANCE OF STANDBY DG SETS, AMF PANEL , APFC

Amount

Carryout periodical routine maintenance consisting of Checking, Inspection, Maintenance, and servicing complete including replacement of unserviceable parts of the DG set comprising of (Engine/Alternator/Control Panel/AMF panel) .Attending breakdown and testing of DG Set complete, i.e, engine, Alternator, etc for efficient functioning including provision of all consumables items like cotton , waste cloth , kerosine oil etc. Maintenance will be carried out all as specified for various capacity of DG sets here in after complete all as specified and directed by Engr-In-Charge. Note: (i) Spare parts shall be measured and paid separately under respective items as shown below. (II) Labour charges for dismantling / Taking down and replacement /refixing of new spare parts as when required as deemed to be included in unit rate quoted. (a) 320 KVA DG , (Location- 6 Wing) MAKE : KIRLOSKAR (Sl No.- DV8.1201/1200118

(b) All as per item No 1 but for 200 KVA DG, (Location- 6 Wing) MAKE : KIRLOSKAR (Sl No.- F6.3622/1200162

(c) All as per item No 1 but for 160 KVA DG set, (Location- Jafferpore AF Camp) MAKE : Kirloskar (Engine Sr No. - 6K1080TAG2

(d) All as per item No 1 but for 125 KVA DG set, (Location- 6 Wing) MAKE : Kirloskar (Engine Sr No. - 4H-7906/1820188 and Make- Eicher

(e) All as per item No 1 but for 75 KVA DG set, (Location- Los Dum Dum ) MAKE : Kirloskar (Engine Type 4R1040TA SR-I, Engine Sr No. - 4H.3523/0920255 & 4H.3523/0920259

(f) All as per item No 1 but for 63 KVA DG, (Location- 6 Wing & Jafferpore AF camp ) MAKE : Kirloskar (Engine Type 4R1040TA SR-I, Engine Sr No 4H.3501/0800953), Engine Sr No.- 4H.3445/1420190, Sr No.- 4R810TAG1

(g) All as per item No 1 but for 45 KVA DG, (Location- 6 Wing) , KE : Kirloskar , Engine Type HA494T, Engine Sr No 04.2445/1220277 and Engine Sr No 3H 8503/1620318

(h) All as per item No 1 but for 40 KVA DG, (Location- 6 Wing) , MAKE : Eicher

(j) All as per item No 1 but for 30 KVA DG, (Location- Los Dum Dum) , MAKE : Eicher

(k) All as per item No 1 but for 20 KVA DG set, (Location- Jafferpore & Kancharapara AF Camp) , MAKE : Kirloskar (Engine Sr No. - 2H.8303/1520219, Engine Sr No.- 2H8303/1521319

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 320 KVA (a) Fuel Filter with gasket and washer

(b) All as per item No 12 but O Ring - L.O.PUMP

(c) All as per item No 12 but Oil Filter with gasket and washer

(d) All as per item No 12 but Belt V Section (BX58-Pitch Length 1520)

(e) All as per item No 12 but V Warapped Belt, SPB AR 1170 (Set of 3 Nos)

(f) All as per item No 12 but V Warapped Belt SPB AR 1230 (Set of 3 Nos)

(g) All as per item No 12 but Temperature thermostat

(h) All as per item No 12 but Generator control unit

(j) All as per item No 12 but Air filter with gasket and washer

(k) All as per item No 12 but AIR PIPE (DV8) FROM TURBO COMPRESSOR OUT TO CAC

(l) All as per item No 12 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles complete.

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 160 to 200 KVA (a) Oil filter with gasket and washer

(b) All as per item No 23 but Poly V Belt (4PK-1570)

(c) All as per item No 23 but Poly V Belt (8PK:983)

(d) All as per item No 23 but Air Filter with gasket and washer

(e) All as per item No 23 but FUEL FILTER with gasket and washer

(f) All as per item No 23 but Temperature thermostat

(g) All as per item No 23 but SET OF COPPER WASHERS FOR 6SL1500TA

(h) All as per item No 23 but Generator control unit

(j) All as per item No 23 but BRACKET FOR FUEL FILTER-

(k) All as per item No 23 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles complete

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 125 KVA (a) Fuel filter with gasket and washer

(b) All as per item No 33 but O Ring - L.O.PUMP

(c) All as per item No 33 but V Belt (XPA 1345)RAW EDGED COGGED--(FENNER/HILTON)

(d) All as per item No 33 but Poly V Belt

(e) All as per item No 33 but Dismentling the nozzel and complete servicing, re-assemble and testing the same.

(f) All as per item No 33 but Air filter with gasket and washer

(g) All as per item No 33 but Oil filter with gasket and washer

(h) All as per item No 33 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 40 to 75 KVA . (a) Oil filter with gasket and washer

(b) All as per item No 41 but Fuel filter with gasket and washer

(c) All as per item No 41 but Air filter with gasket and washer

(d) All as per item No 41 but On delay timer

(e) All as per item No 41 but Gasket for cylinder head, 1.10mm thick,

(f) All as per item No 41 but THERMOSTAT ELEMENT(74 DEG) - WTIL NO.DEV358,

(g) All as per item No 41 but FUEL PIPE - FUEL FILTER TO FUEL PUMP (HA4 BS III),

(h) All as per item No 41 but V Belt (XPA 1345)RAW EDGED COGGED--(FENNER/HILTON),

(j) All as per item No 41 but WATER PUMP AND FAN PULLEY(POLY V BELT)-120 PCD,

(k) All as per item No 41 but HOSE ( RADIATOR TO WATER PUMP PIPE (45X45X130L),

(l) All as per item No 41 but CONNECTOR ASSEMBLY FOR CONTROL PANEL WITH KG934 UNIT

(m) All as per item No 41 but GENERATOR CONTROL UNIT KG934 LEVEL

(n) All as per item No 41 but ENGINE WIRING HARNESS S/F KG934 UNIT (PUMP SIDE CONTROL PANEL)

(o) All as per item No 41 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles

Supply only following unserviceable spare parts with new one confirming to the existing respective parts nos for DG set capacity 15 to 30 KVA .(a) Air Filter with gasket and washer

(b) All as per item No 55 but Fuel Filter with gasket and washer

(c) All as per item No 55 but Oil Filter with gasket and washer,

(d) All as per item No 55 but On delay timer

(e) All as per item No 55 but V Belt (AVX 101500) SPZ

(f) All as per item No 55 but Gasket for rocker cover high temparature application-

(g) All as per item No 55 but GENERATOR CONTROL UNIT

(h) All as per item No 55 but SAFETY ELEMENT FOR AIR CLEANER

(j) All as per item No 55 but Fuel pump mounted stop solenoide

(k) All as per item No 55 but Fuel pipe (7.5, 14 x 14B, 700 WB)-

(l) All as per item No 55 but calibration of fuel injection pump including minor repair and servicing of injector nozzeles

Dismantling of radiator assembly from generating set and re-fixing the same after proper cleaning/repair of the same with caustic soda and brazing the tube if any leakage is found complete all as directed for following capacities of DG Set (a) 320 KVA DG Set, (Make : Kirloskar)

(b) All as per item No 66 but 200 KVA DG Set, (Make : Kirloskar)

(c) All as per item No 66 but 160 KVA DG Set, (Make : Kirloskar)

(d) All as per item No 66 but 125 KVA DG Set, (Make : Kirloskar)

(e) All as per item No 66 but 75 KVA DG Set, (Make : Kirloskar)

(f) All as per item No 66 but 63 KVA DG Set, (Make : Kirloskar)

(g) All as per item No 66 but 45 KVA DG Set, (Make : Kirloskar)

Disconnecting the self starter (12V) from the engine body, dismantling the same, checking for identification of faulty spares and reassemblig the same after replacement/renewal of the following spares, if required, including refixing to its original position all as specified and directed

S&F fixing following spares for fixing in repair against the faulty one for the self starter(12V) - (a) Supply only clutch assembly (Make : LUCAS TVS)

(b) All as per item No 74 but Supply only Bendex pinion (Make : LUCAS TVS)

(c) All as per item No 74 but Supply only Solenoid switch (Make : LUCAS TVS)

(d) All as per item No 74 but Supply only Carbon Brush (Make : LUCAS TVS)

(e) All as per item No 74 but Supply only Armature Field Coil (Make : LUCAS TVS)

(f) All as per item No 74 but Supply only Bush (Make : LUCAS TVS)

(g) All as per item No 74 but Supply only Self armature coil (Make : LUCAS TVS)

Disconnecting the self starter (24V) from the engine body, dismantling the same, checking for identification of faulty spares and reassemblig the same after replacement/renewal of the following spares, if required, including refixing to its original position all as specified and directed Note :- spares, required to be replaced, shall be measured and paid under respective items mentioned here in under.

S&F fixing following spares for fixing in repair against the faulty one for the self starter(24V) (a) Supply only clutch assembly (Make : LUCAS TVS)

(b) All as per item No 82 but Supply only Bendex pinion (Make : LUCAS TVS)

(c) All as per item No 82 but Supply only Solenoid switch (Make : LUCAS TVS)

(d) All as per item No 82 but Supply only Carbon Brush (Make : LUCAS TVS)

(e) All as per item No 82 but for Supply only Armature Field Coil (Make : LUCAS TVS)

(f) All as per item No 82 but for Supply only Bush (Make : LUCAS TVS)

(g) All as per item No 82 but for Supply only Self armature coil (Make : LUCAS TVS)

Supply and fixing Automatic voltage regulator 12 Volt of the following DG capacity including taking down old unserviceable one, complete all as specified & directed. (a) 12 Volt, suitable for 15 KVA DG Set,

(b) All as per item No 89 but for 12 Volt, suitable for 20 KVA DG Set,

(c) All as per item No 89 but for 12 Volt, suitable for 45 KVA DG Set,

(d) All as per item No 89 but for12 Volt, suitable for 63 KVA DG Set,

(e) All as per item No 89 but for 12 Volt, suitable for 75 KVA DG Set,

(f) All as per item No 89 but 12 Volt, suitable for 160 KVA DG Set,

Supply and fixing Automatic voltage regulator, 24 Volt, suitable for 320 KVA DG Set, including taking down old unserviceable one, complete all as specified & directed.

Supply and fixing Automatic voltage regulator, 24 Volt, suitable for 200 KVA DG Set, including taking down old unserviceable one, complete all as specified & directed.

S&F power contactor assembly 25 Amp, 3 pole 415 volt suitable for 15 KVA DG Set.

Supply only Power contactor of various capacity Including taking out old unserviceable one , complete all as given below (a) 400 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz.

(b) All as per item No 98 but 225 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz.

(c) All as per item No 98 but 160 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz.

(d) All as per item No 98 but 140 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz.

(e) All as per item No 98 but 110 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz.

(f) All as per item No 98 but 100 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz.

(g) All as per item No 98 but 80 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz.

Supply only Din fuse bases (fixed type) of various rating including taking down old unserviceable one complete all as given below (a) 630 Amps, voltage 415 Volt, CD-2 fuse type .)

(b) All as per item No 105 but 400 Amps, voltage 415 Volt, CD-2 fuse type

(c) All as per item No 105 but 250 Amps, voltage 415 Volt, CD-00 fuse type

(d) All as per item No 105 but 160 Amps, voltage 415 Volt, CD-00 fuse type

(e) All as per item No 105 but 125 Amps, voltage 415 Volt, CD-00 fuse type

Supply only HBC fuse link of various rating including taking out old unserviceable one all are given below (a) 125 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type,

(b) All as per item No 110 but 160 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type,

(c) All as per item No 110 but 200 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type,

(d) All as per item No 110 but 315 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type,

(e) All as per item No 110 but 400 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type

(f) All as per item No 110 but 630 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type,

Supply only current transformer tap wound, ring type rated burden 5 VA, for ammeter, of ratio 250/5, complete all as specefied and as directed.

Supply only indicator lamp LED type, 220 volt AC (RED/YELLOW/BLUE) for each Phase, including taking down old unserviceable one, complete all as specefied and as directed.

Supply only lead acid batteries maintenance free including acesories like terminal clamps, copper cable of required size and length, petroleum jelly and baterry initial charging of the following , (a) 12 Volts, 100 AH, 25 plates ,

(b) All as per item No 120 but 12 Volts, 180 AH, 25 plates

Supply only Battery charger 10 A, 12 Volt DC.

Supply only Battery charger 10 A, 24 Volt DC.

Supply only in replacement MCCB, 4 pole, 100 Amps, 415 Volts, breaking capacity 16 KA, adjustable thermal and adjustable magnetic setting fixed-in-repairs, including taking out old unserviceable MCCB of any description complete all as specified and as directed.

Supply only in replacement MCCB, 4 pole, 63 Amps, 415 Volts, breaking capacity 16 KA, adjustable thermal and adjustable magnetic setting fixed-in-repairs, including taking out old unserviceable MCCB of any description complete all as specified and as directed.

Supply only DC Relay Board of AMF panel of varoius capacity of DG set complete including taking down old UNSV all as directed by Engr-in-charge

Supply and filling of Engine oil 15W40 to topup/ refilling of all DG set of various capacity, model & location as mentioned here-in-before as per the standard practice .

Supply and filling of Coolant suitable for DG set

Supply and pouring distilled water for battary and radiator as directed.

Supply only BATTERY CABLE ASSEMBLY (FOR -VE & +VE) for connection of Battery to Self with copper Lugs, copper cable and copper connector of baterry as per existing size for both terminal, complete all as specified and directed.

Supply only of glass wool insulation (50mm thick), duly wrapped over the exhaust pipe (80 - 100 mm dia) of generating set including cladding over the insulation with aluminium foil tape complete all as directed. Note :- Length of exhaust pipe shall be taken into account for measurement.

Supplying and laying PVC insulated, armoured,heavy duty electric control cable with copper conductor, 1100 volts grade, cross sectional area 2.50 sqmm 8 core including taking down U/S cable, complete all as specified and directed. Make Havells/Plaza

Supply only 3 Phase 415 V , AC, 50 Hz (R,Y,B &N) DIGITAL LINE VOLTAGE MONITOR , MODEL PR-07, including taking down old unserviceable one, complete all as specified & directed.

S&F in repair changer over switch (SS Enclosure) complete with of capacity 200 Amp, 415 Volt, 4 pole, 50 HZ .

M&L for Earthing complete with copper earth plate electrode of size 600x600x3.15 mm thick buried directly in ground with earth pit not less than 2.25 meter deep below ground level with top edge of plate not less than 1.5 meter below normal ground level connected to 20×3mm copper strip as earth lead by means of nuts, bolts, check nuts, washers of galvanised iron as steel, protected by galvanized iron pipe 40mm bore (Medium grade) all as directed including cement concrete (1:3:6) type C-1 earth pit with precast RCC (1:1.5:3) type A-1 cover slab of size 42 x 42 x10cm thick reinforced with 8mm dia TMT bars @ 15 cm c/c both ways with 10mm dia mild steel round bar of 30 cm long, bent to shape as lifting handle, funnel, wire mesh, 20 mm bore galvanized iron pipe (medium grade) for watering, earth testing point, charcoal or coke and salt in alternate layers with necessary earth work in soft/loose soil complete all as shown in electrical plate No 3 of SSR Part I including testing on completion all complete as specified and directed.( GI wire upto 7.5m including testing consider in this item).

M&L for Earthing complete with GI earth plate electrode of size 600x600x6 mm thick buried directly in ground with earth pit not less than 2.25 meter deep below ground level with top edge of plate not less than 1.5 meter below normal ground level connected to GI earth strip of size 32 x 6 mm earth lead by means of nuts, bolts, check nuts, washers of galvanized iron as steel, protected by galvanized iron pipe 40mm bore (Medium grade) all as directed including cement concrete (1:3:6) type C-1 earth pit with precast RCC (1:1.5:3) type A-1 cover slab of size 45 x 45 x 5cm thick reinforced with 8mm dia TMT bars @ 15 cm c/c both ways with 10mm dia mild steel round bar of 30 cm long, bent to shape as lifting handle, funnel, wire mesh, 20 mm bore galvanized iron pipe (medium grade) for watering, charcoal or coke and salt in alternate layers with necessary earth work in soft/loose soil complete all as shown in electrical plate No 3 of SSR Part I including testing on completion all complete as specified and directed after taking down old earthing.( GI strip upto 7.5m including testing is deemed included in the item).

S&F Oil pressure Sensors including taking down old unserviceable one, complete all as specified & directed.

M/S. TAPAS ENTERPRISE

BANERJEE CONSTRUCTION

ONIEL SALES

KUMAR ENTERPRISE

P.J. AND CO.

NC BOSE AND CO

BHAUMIK CONSTRUCTION