REPAIR MAINT OF DG SET AMF PANEL AND ALLIED WORKS IN SSPL LAB INMAS LAB INCLUDING RESIDENTIAL AREA AT KWC AREA UNDER GE I RnD DELHI

M&L for B check general servicing by authorised rep of manufacturer of DG set of capacity 62.5 KVA, replacement of oil filter, fuel filter, air filter, by pass filter cleaning of radiator with chemical after draining out engine/ lubrication oil, coolant flushing and cleaning of oil chamber after opening of tappet cover/ top cover tappet clearence setting with injector timing adjustment refixing of tappet/ top cover including replacement of tappet cover packing set, bonding and leak proof solution, oil pan/ chamber gasket at the servicing and other work comes under B Check service as mentioned in B Check by the manufacturer all as speciied and as directed. Note-Engine oil & Coolant will be paid separately under respective item complete all as specified and directed.

All as per Ser item No 1 but of capacity 100 KVA complete all as specified and directed.

All as per Ser item No 1 but of capacity 200 KVA complete all as specified and directed.

All as per Ser item No 1 but of capacity 250 KVA complete all as specified and directed.

All as per Ser item No 1 but of capacity 320 KVA complete all as specified and directed.

All as per Ser item No 1 but of capacity 625 KVA complete all as specified and directed.

M&L for repair of self starter 12 V including rewinding of armature with super enamaled copper conductor wire of superior quality as per existing gauge, turn and pattern and replacement of bendix drive, carbon brush including services suitable for DG set upto 100 KVA complete all as specified and directed.

M&L for repair of self starter 24 V including rewinding of armature with super enamaled copper conductor wire of superior quality as per existing gauge, turn and pattern and replacement of bendix drive, carbon brush including services suitable for DG set upto 250 KVA complete all as specified and directed.

M&L for repair of self starter 24 V including rewinding of armature with super enamaled copper conductor wire of superior quality as per existing gauge, turn and pattern and replacement of bendix drive, carbon brush including services suitable for DG set more than 250 KVA upto 625 KVA complete all as specified and directed.

Supply & Fixing in replacement of automatic battery charger with auto cut OFF suitable for charging of 2 X12V 180AH batteries complete with all required necessary wiring complete all as specified and directed.

M&L for replacement of wiring complete to AMF panel for any capacity of DG set including interlock system of AMF panel with existing size of copper wiring including proper connection and testing complete all as specified and directed.

Supply and Fix in replacement of self starter 24 volts suitable for upto 250 KVA DG sets complete all as specified and directed.

Supply and Fix in replacement of self starter 24 volts suitable for capacity 320 KVA to 625 KVA DG sets complete all as specified and directed.

Supply and Fix in replacement of battery brass terminals heavy duty suitable for 12V 180 AH battery with minimum 2 RM Battery Lead of copper Cable single core complete all as specified and directed.

Supply and Fix in replacement of relay 24 V 8 pin type as per matching to existing and properly connection and testing after completion complete all as specified and directed.

Supply and Fix in replacement of engine starting relay suitable for DG set of capacity 62.5 to 200 KVA as per matching to existing complete all as specified and directed.

Supply and Fix in replacement of engine starting relay suitable for DG set of capacity upto 250 KVA as per matching to existing complete all as specified and directed.

Supply and Fix in replacement of engine starting relay suitable for DG set of capacity 320 KVA to 625 KVA as per matching to existing complete all as specified and directed.

Supply and Fix in replacement of Electronic timer suitable for AMF panel of DG set as per matching to exisitng, 230 V AC 50 Hz complete all as specified and directed.

Supply & Fix in replacement of power contactor ML 6 suitable for AMF panel of DG sets as per matching to existing complete all as specified and directed.

Supply & Fix in replacement of power contactor ML 4 suitable for AMF panel of DG sets a per matching to existing complete all as specified and directed.

Supply & Fix in replacement of power contactor ML 3 suitable for AMF panel of DG sets as per matching to existing complete all as specified and directed.

Supply & Fix in replacement of power contactor ML 2 suitable for AMF panel of DG sets as per matching to existing complete all as specified and directed.

Supply and Fix in replacement of under voltage relay suitable for DG set upto 250 KVA complete all as specified and directed.

Supply and Fix in replacement of under voltage relay suitable for DG set 320 KVA to 625 KVA complete all as specified and directed.

Supply and Fix in replacement of complete wiring with single core multistranded copper cable with flexible conduit for DG set of various capacities complete all as specified and directed.

S & F and testing Electronic Governor Controller for 62.5 to 250 KVA DG Set including taking down old Governor Controller complete all as specified and directed.

S & F and testing Electronic Governor Controller for capacity 320 KVA to 625 KVA DG Set including taking down old Governor Controller complete all as specified and directed.

Taking down the old U/S Actuator from its position and S&F new actuator for capacity 62.5 KVA to 250 KVA DG Set complete including taking down old actuator complete all as specified and directed.

Taking down the old U/S Actuator from its position and S&F new actuator for 320 KVA to 625 KVA DG Set complete including taking down old actuator complete all as specified and directed.

Opening the DG set of 62.5 KVA to 250 KVA , repair to any leakage in radiator, greasing of all movable parts & equipments and replacing all flexible/steel wire mesh type hose pipes including fuel pipe line , belts & Bearings including re-assembling the complete Parts and Testing complete and spare parts of the following shall be measured and paid under relevent items complete all as specified and directed.

S&F Piston ring and liner for 62.5 to 250 KVA DG Set as per existing make & OEM complete.

Supply only Head valve, Head Guide, Head sheet & Head seal for 62.5 to 250 KVA DG Set as per existing make & OEM complete.

Supply only Injector sleeves & Head gasket for 62.5 KVA to 250 KVA DG Set as per existing make & OEM complete all as specified and directed.

Supply only Packing Kit for 62.5 KVA to 250 KVA DG Set as per existing make & OEM complete.

M&L for repair of Head and fuel injector assembly complete for 62.5 to 250 KVA complete all as specified and directed.

M& L for repair of Turbo assembly complete from 62.5 KVA to 250KVA complete all as specified and directed.

Opening the DG set 320 KVA to 625 KVA , repair to any leakage in radiator, greasing of all movable parts & equipments and replacing all flexible/steel wire mesh type hose pipes including fuel pipe line , belts & Bearings including re-assembling the complete Parts and Testing complete and spare parts of the following shall be measured and paid under relevent items all as specified and as directed by Engineer-in-Charge

S&F Piston ring and liner from 320 KVA to 625 KVA DG Set as per existing make & OEM complete all as specified and directed.

Supply only Head valve, Head Guide, Head sheet & Head seal from 320 KVA to 625 KVA DG Set as per existing make & OEM complete all as specified and directed.

Supply only Injector sleeves & Head gasket from 320 KVA to 625 KVA DG Set as per existing make & OEM complete all as specified and directed.

Supply only Packing Kit from 320 KVA to 625 KVA DG Set as per existing make & OEM complete all as specified and directed.

M&L for repair of Head and fuel injector assembly complete from 320 KVA to 625 KVA DG Set complete all as specified and directed.

M& L for repair of Turbo assembly complete ffrom 320 KVA to 625 KVA DG Set complete all as specified and directed.

Opening the DG set 625 KVA , repair to any leakage in radiator, greasing of all movable parts & equipments and replacing all flexible/steel wire mesh type hose pipes including fuel pipe line , belts & Bearings including re-assembling the complete Parts and Testing complete and spare parts of the following shall be measured and paid under relevent items complete all as specified and directed.

Taking down the old U/S fan belt and Supply and Fix Fan belt of existing size for DG Set of capacity 100 to 250 KVA complete all as specified and directed.

Taking down the old U/S fan belt and Supply and Fix Fan belt of existing size for DG Set of capacity 250 KVA to 625 KVA complete all as specified and directed.

Supply and Cladding with glass/rock wool and aluminium sheets of exhaust manifold for DG sets 100 KVA including removing of existing asbestos rope or any other type of insulation complete all as specified and directed.

Supply and Cladding with glass/rock wool and aluminium sheets of exhaust manifoldfor for DG sets 200 KVA includung removing of existing asbestos rope or any other type of insulation complete all as specified and directed.

Supply and Cladding with glass/rock wool and aluminium sheets of exhaust manifold for DG sets 250 KVA includung removing of existing asbestos rope or any other type of insulation complete all as specified and directed.

Supply and Cladding with glass/rock wool and aluminium sheets of exhaust manifold for DG sets of 625 KVA includung removing of existing asbestos rope or any other type of insulation complete all as specified and directed.

S&F in replacement fly wheel ring of DG Set of capacity 62.5 KVA to 250 KVA complete all as specified and directed.

S&F in replacement fly wheel ring of DG Set of capacity 320 KVA to 625 KVA complete all as specified and directed.

Draining out the diesel tank, cleaning/washing out the sludge and re-filling with diesel for the DG Set of capacity 62.5 KVA to 200 KVA complete all as specified and directed.

Draining out the diesel tank, cleaning/washing out the sludge and re-filling with diesel for the DG Set of capacity upto 250KVA complete all as specified and directed.

Draining out the diesel tank, cleaning/washing out the sludge and re-filling with diesel for the DG Set of capacity up to 320 KVA complete all as specified and directed.

Draining out the diesel tank, cleaning/washing out the sludge and re-filling with diesel for the DG Set of capacity up to 625 KVA complete all as specified and directed.

M&L for Repairing to radiator of 62.5 KVA to 250 KVA DG set ,arresting leakage if any by welding/brazing and refixing the same for (Necessary coolant and distilled water required will be measured and paid seperately) complete all as specified and directed.

Repair to radiator of more than 320 KVA to 625 KVA DG set,arresting leakage if any by welding/brazing and refixing the same for (Necessary coolant and distilled water required will be measured and paid seperately) complete all as specified and directed.

S&F in replacement of lead acid battery of size 12 Volt ,180AH including charging complete all as specified and directed

Supply and fix in repair lead acid battery 12 Volts 150 AH with initial charging and having indicators to know the status of level of electrolyte complete all as specified and directed.

Supply and fix in repair lead acid battery 12 Volts 130 AH with initial charging and having indicators to know the status of level of electrolytecomplete all as specified and directed.

M&L for Spray painting of diesel generating set of capacity 250 KVA to 320 KVA with acoustic enclosure one coat of synthetic enamel paint, body colour shall be apple green,black for foundation base frame, red for all guards for complete all as specified and directed.

M&L for Spray painting of diesel generating set of capacity 320 KVA to 625 with acoustic enclosure one coat of synthetic enamel paint, body colour shall be apple green,black for foundation base frame, red for all guards forcomplete all as specified and directed.

M&L for servicing of AMF panel of any capacity/make, check all loose connections of end terminals, screws, nuts, bolts thimbles, clean all electric/electronic parts by using CRC spray, check contactors connections and its serviceability, check all relay setting of AMF panel and check all internal connections of AMF Panel and hinges and locking devices complete all as directed.

M&L for alternator repair of any DG set of capacity 62.5 to 250 KVA DG set including rewinding and replacement of connected items items such as bearing,sleeves nut bolts ,coupling etc complete all as specified and directed

M&L for alternator repair of any DG set of capacity more than 320 to 625 DG set including rewinding and replacement of connected items items such as bearing,sleeves nut bolts ,coupling etc complete all as specified and directed

Supply only Engine oil 15/20W/40 for DG Set complete all as specified and directed.

Supply only Coolant for DG Set complete all as specified and directed.

Supply only Cotton Cloth for cleaning of DG Set complete all as specified and directed.

S&F in repair MCCB 125 Amps, 4 Pole breaking capacity 35KA ( ICU=100% ICS) with thermal magnetic release and phase seperator complete all as specified and directed.

All as per ser item No. 72 above but 100 Amp, 4 Pole 35 KA ( ICU=100% ICS) with thermal magnetic release and phase seperator complete all as specified and directed.

All as per ser item No. 72 above but 160 Amp, 4 Pole 35 KA ( ICU=100% ICS) with thermal magnetic release and phase seperator complete all as specified and directed.

All as per ser item No. 72 above but 200 Amp, 4 Pole 35 KA ( ICU=100% ICS) with microprocessor based relay and phase seperator complete all as specified and directed.

All as per ser item No. 72 above but 250 Amp, 4 Pole 35 KA ( ICU=100% ICS) with microprocessor based relay and phase seperator complete all as specified and directed.

Material and Labour for earthing complete with GI earth plate electrode 600mmx600mmx6mm thick burried in ground vertically to a depth not less than 2.5 meters below ground level with top edge of the earth plate at a depth not lesss than 1.5 meter below the ground level, earth plate surrounded 15cm thick layers of common salt and charcoal dust starting from ground below 15 cm of earth plate and up to 15 cm above the same. GI plate connected with galvanised iron strip of 25x4 mm by means of Copper nuts, bolts and washers. Strip laid in 40mm dia light grade GI pipe as protection from top of the plate up to test point (cost of protection pipe up to 7.5 meters from earth electrode will be included in the rates quoted by the contractor) with following:-(a) GI strip of size 25mm x 4mm. (b) Watering pipe GI light grade 20mm dia from top of the earth electrode up to MS funnel with wire mesh embeded in floor of PCC earth pit. (GI Funnel should properly tightned on GI watering pipe and embeded in PCC floor of earth pit with open top suitable for watering of earth pits) (c) PCC earth pit 30x30x30cm constructed in PCC 1:2:4 type B1 exposed surfaces smoothly finished with 15mm thick cement mortar 1:6 plaster including RCC pit cover 25mm thick with 2 Nos MS handles of 12mm dia suitable for carrying of pit cover complete all as specified and directed.

M&L for Earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or burried in ground or drawn in conduit/pipe or any other indicated situation for loop earthing etc as required 25x4 mm galvanised iron strip complete all as specified and directed.

Supply and laying GI pipe light grade in replacement of 40mm dia including fittings laid in trenches or under road crossing for protection of UG cable complete all as specified and directed.

Supply and laying GI pipe light grade in replacement of 50mm dia including fittings laid in trenches or under road crossing for protection of UG cable complete all as specified and directed.

S&F in repair 3 phase preventer/phase sequence for line Model No MPR305BB320 complete all as specified and directed.

S&F ACP retro sign board of size 1.5x1.1 Meter using retro reflective high intensity prismatic reflective sheeting. The back ground of board is Blue Colour with white border and writing letter, numbers white colour mentioning the DG Set sub-station Details and Single line Schematic diagram of substation. Retro sign board shall be pasted on 3 mm thick ACP sheet. The board shall be fixed on Wall including fixing of fastners, nuts, bolts, washer etc complete all as specified and directed.

Supply and Fix in replacement of digital voltmeter as per existing size and shape all as specified and as directed.

Supply and fix in replacement of digital Ammeter as per matching to existing size and shape all as specified and as directed.

Supply and Fix in replacement of indicating lamps as per matching to existing color all as specified and as directed.

Supply,laying, testing and commissionnig of LT cables 1100 volts grade, XLPE insulated and PVC sheathed, armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 1554 part-I, including cable glands, crimpimg type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches/fixed to poles/drawn through pipes complete of sizes 400 Sqmm 3.5 core including taking out old unserviceable wiring complete all as specified and directed.

Supply,laying, testing and commissionnig of LT cables 1100 volts grade, XLPE insulated and PVC sheathed, armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 1554 part-I, including cable glands, crimping type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches/fixed to poles/drawn through pipes complete of sizes 240 Sqmm 3.5 core including taking out old unserviceable wiring complete all as specified and directed.

Supply,laying, testing and commissionnig of LT cables 1100 volts grade, XLPE insulated and PVC sheathed, armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 1554 part-I, including cable glands, crimping type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches/fixed to poles/drawn through pipes complete of sizes 120 Sqmm 3.5 core including taking out old unserviceable wiring complete all as specified and directed.

Supply,laying, testing and commissionnig of LT cables 1100 volts grade, XLPE insulated and PVC sheathed, armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 1554 part-I, including cable glands, crimping type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches/fixed to poles/drawn through pipes complete of sizes 70 Sqmm 3.5 core including taking out old unserviceable wiring complete all as specified and directed.

Supply,laying, testing and commissionnig of LT cables 1100 volts grade, XLPE insulated and PVC sheathed, armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 1554 part-I, including cable glands, crimping type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches/fixed to poles/drawn through pipes complete of sizes 35 Sqmm 3.5 core including taking out old unserviceable wiring complete all as specified and directed.

Supply,laying, testing and commissionnig of LT cables 1100 volts grade, XLPE insulated and PVC sheathed, armoured, with multi stranded aluminum conductor, heavy duty conforming to IS - 1554 part-I, including cable glands, crimping type cable lugs in LT panel / MCCB in bldg etc to suit the cable laid in trenches/fixed to poles/drawn through pipes complete of sizes 16 Sqmm 4 core including taking out old unserviceable wiring complete all as specified and directed.

M&L for Excavation in trenches not exc 1.5 mtr wide and n. exc 1.5 m depth and getting out in soft/loose soil for laying UG cables of various sizes complete all as specified and directed.

M&L for Returning, filling in including spreading, leveling, watering and well ramming in layers n. exc25 cm in any type of soil complete all as specified and directed.

M&L for Removing surplus excavated materials to a distance n. exc 50 m and depositing where directed at a level n exc 1.5 m above the starting point complete all as specified and directed.

Supply and lay in trenches well burnt brick sub class 'B' standard size for cable protection keeping width of the brick parallel to the length of the cable complete all as specified and directed.

Supply and spread clean dry river sand in trenches ,ducts including leveling, punning for cushioning of cables all as specified Note : Punned thickness of sand cushioning shall be measured complete all as specified and directed.

Excavating in post holes soft/loose soil (or similr holes) not exc 0.5 Cum getting out returning filling in and reamming earth or broken rubble mixed with earth around, in layers not exceeding 25 CM watering and removing surplus soil to a distance not exc 50m and making good surfaces complete all as specified and directed.

M&L for 100 mm thick PCC type D-2 1:4:8 (40 mm graded aggregate ) as in sub base of floor complete all as specified and directed.

M&L for cement concrete 1:2:4 type B2 (40 mm graded aggregate) in foundations filling and mass Concrete complete all as specified and directed.

M&L for rolled mild steel as in joint, channel, angle, or Tee sections, fixed independently, without connecting plates, etc. (cut to ordinary lengths I.e. within 20 mm of the length indicated) of GDE Fe 410-S, complete all as specified and directed.

S&F pre-painted galvalume aluminium zinc coating GI based corrugated steel sheet 0.50 mm thick of an colour having tensile strength of 550 Mpa as in roof covering /cladding to wall, fixed with self tapping screws as specified complete all as specified and directed.

Supplying and laying synthetic rubber insulated mats 2 mm thick for voltage upto 3.3 KV (size 2 m x 1 mtr) for electrical purpose as per IS 15652-2006 suitable for electrical shock safety complete all as specified and directed.

Supplying and laying synthetic rubber insulated mats 2.5 mm thick for voltage upto 11 KV (size 2 m x 1 mtr) for electrical purpose as per IS 15652-2006 suitable for electrical shock safety complete all as specified and directed.

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