HT , LT AND ELECTRIFICATION WORKS FOR LVP/SVP/OPHTHALMIC PRODUCTION PLANT

PART A -HT SIDE

SUPPLY AND FIXING OF VCB PANEL

PCGI panel of thickness 2mm with Aluminium Busbar of proper grading to accomodate 800 A incomer VCB and 1 out going 800 A VCB and provision for 1 outgoing 800AVCB and provision for HT metering unit in theVCB panel .Also with 2 o/c relays with high set elements , one instantaneous E/F relays , buchhloz and oil & winding temperature relays with alarm and trip .Include any aditional items if nesessary as per the electrical inspectorate standardes.

Supply and Laying of Cables.

VCB PANEL TO TRANSFORMER

3x300sq.mm AL Armoured HT cable

AMF panel to 1000 KVA DG

4cx300sq.mm AL Armoured LT cable

Transformer secondary side

2400 A bus duct of required size.

Providing proper Cable end termination

3x300sq.mm AL Armoured cable

4cx300sq.mm AL Armoured cable

Supply and fixing of cable gland

3x300sq.mm AL Armoured cable

4cx300sq.mm AL Armoured cable

PART B -LVP-SVP

HT / LT PANEL ( EXISTING INCLUDING APFC PANEL )

ELECTRICAL PANELS :-

MAIN CONTROL PANEL

MOC: 16 SWG, CRCA, duly powder coated approved colour with louvers for ventilation ,locking arrangement, indoor type, dust & Vermin proof. Front access and cable entry from bottom.

BUS BAR: Aluminium (suitable for 3 Phase, 4 Core Wire, Insulated with heat shrinkable PVC Colour Code Sleeves)

OUT GOING :

If any missing items and aids and accessories required can be discussed during prebid meeting and to be quoted.

POWER PANEL FOR PRODUCTION ( EQUIPMENTS AND LIGHTS )

MOC: 16 SWG, CRCA, duly powder coated approved colour with louvers for ventilation ,locking arrangement, indoor type, dust & Vermin proof. Front access and cable entry from bottom.

BUS BAR: Aluminium ( suitable for 3 Phase, 4 Core Wire, Insulated with heat shrinkable PVC Colour Code Sleeves )

OUT GOING :

260 A MCCB

200 A MCCB

150 A MCCB

If any missing items and aids and accessories required can be discussed during prebid meeting and to be quoted.

PANEL FOR HVAC ( AHU / VRV OUTDOOR UNIT )

MOC: 16 SWG, CRCA, duly powder coated approved colour with louvers for ventilation ,locking arrangement, indoor type, dust & Vermin proof. Front access and cable entry from bottom.

BUS BAR: Aluminium (suitable for 3 Phase, 4 Core Wire, Insulated with heat shrinkable PVC Colour Code Sleeves)

OUT GOING :

250A - MCCB

160 A - MCCB

100 A - MCCB

If any missing items and aids and accessories required can be discussed during prebid meeting and to be quoted.

PANEL FOR UTILITY EQUIPMENTS

MOC: 16 SWG, CRCA, duly powder coated approved colour with louvers for ventilation ,locking arrangement, indoor type, dust & Vermin proof. Front access and cable entry from bottom.

BUS BAR: Aluminium (suitable for 3 Phase, 4 Core Wire, Insulated with heat shrinkable PVC Colour Code Sleeves)

OUT GOING :

100 A - MCCB

If any missing items and aids and accessories required can be discussed during prebid meeting and to be quoted.

APFC PANEL 750KVAr(Automatic Power Factor Correction)

MOC: 16 SWG, CRCA, duly powder coated approved colour with louvers for ventilation ,locking arrangement, indoor type, dust & Vermin proof. Front access and cable entry from bottom.

BUS BAR: Aluminium (suitable for 3 Phase, 4 Core Wire, Insulated with heat shrinkable PVC Colour Code Sleeves)

OUT GOING :

If any missing items and aids and accessories required can be discussed during prebid meeting and to be quoted.

CABLE

The LT cable shouid be 1.1KV grade, XLPE insulated, FR PVC outer sheathed; GI wire/strip armoured having stranded Aluminium/ Copper conductor. Supply and Laying of XLPE Insulated FR PVC outer sheathed, inner extruded PVC sheath, 3/3.5 / 4 CORE, ARMOURED, stranded ALUMINIUM /COPPER conductor cables of 1.1KV ' class cables as per IS.

From LT PANEL TO MAIN CONTROL PANEL

240.0 MM² X 3.5 core Aluminum

From MAIN COTROL PANEL TO SUB PANELS

185.0 MM² X 3.5 core Aluminum

150.0 MM² X 3.5 core Aluminum

From SUB PANEL TO UTILITY EQUIPMENTS

50.0 MM² X 3.5 core Aluminum

6.0 MM² X 4.0 core Aluminum

2.5 MM² X 4.0 core Copper

1.5 MM² X 4.0 core Copper

From PANEL TO DISTRIBUTION BOARD (DB)

95.0 MM² X 3.5 core Aluminum

70.0 MM² X 3.5 core Aluminum

50.0 MM² X 3.5 core Aluminum

16.0 MM² X 4.0 core Aluminum

6.0 MM² X 4.0 core Aluminum

From DB's to Equipments

95.0 MM² X 3.5 core Aluminum

50.0 MM² X 3.5 core Aluminum

16.0 MM² X 4.0 core Aluminum

6.0 MM² X 4.0 core Aluminum

2.5 MM² X 4.0 core Copper

1.5 MM² X 4.0 core Copper

1.5 MM² X 3.0 run Copper wire (For Light )

VERTICAL DISTRIBUTION BOARD ( VDB )

MCCB/MCB distribution boards shall be totally enclosed with double door,vertical,surface/recessed mounting type, shall be hinged type with push in type spring/magnetic lock, inner door shall be fixed up with screws with cutouts for MCB operation,copper busbar of at least 1.5 times the rating of incomer MCB/MCCB. The DB shall be completely wired up, up to incoming and outgoing terminals by PVC insulated flexible copper wire of adequate rating.

Incoming Four Pole MCB 1 No. Ammeter with control MCBs. 3 Nos. phase indication lamps with control fuses.

FOR PRODUCTION AREAS

16 ways DB

14 ways DB

12 ways DB

10 ways DB

8 ways DB

4ways DB

FOR HVAC

16 ways DB

12 ways DB

8 ways DB

M.C.C.B / M.C.B (Triple/ single pole)

Providing and fixing following rating and breaking capacity and pole MCCB / MCB with thermomagnetic release and terminal spreaders in distribution board complete with connections, testing and commissioning etc. as required.

FOR PRODUCTION AREAS

MCB - THREE PHASE

MCB - THREE PHASE

MCB - SINGLE PHASE

FOR HVAC

MCB - THREE PHASE

MCB - SINGLE PHASE

SWITCH BOARD AND RECEPTACLES

Modular switchs of approved colour, blank cover, GI 2 mm thick GI modular metal box embadded in wall, grid plate, SS Cover face plate of approved colour suitable for modular switch) on wall/column or recessed mounted on wall.

Socket and Top plugs

1 Phase Rey role sockets - ( B3 )

1phase Top plug

3 phase Rey role sockets - ( B5 )

3 phase Top plug

On/off switch for AHU control - (B19)

Combined Switch socket

GI box with modular plate and cover in front on surface or in recess, including providing and fixing 3 pin 5/6 A modular socket outlet and 5/6 A modular switch, connections etc. as required.

combined switch socket in wall /panel with box ( 2C)

combined switch socket in wall /panel with box ( 3C)

Concealed Boxes & SS plate for power points

B3 ( 1 X 1 Phase )

B5 ( 1 X 3 Phase + 1 x 1 Phase )

B19 ( On/Off starter for AHU'S and TFA )

LUMINARIES SWITCHES (1WAY SWITCHES) -

GI box alongwith modular base & cover plate for modular switches in recess etc. ( Piano type switch)

1S ( 1 Switch )

2S ( 2 Switches )

3S ( 3 Switches )

4S ( 4 Switches )

5S ( 5 Switches )

7S ( 7 Switches )

8S ( 8 Switches )

LED Luminaries fixtures :

Surface Mounted - Non flame proof

10W - PL Light

1200mm length LED batten light with extruded alluminium housing and polycarbonate cover

2x20w/18w LED Industrial fitting light

1 x20w/18w LED Industrial fitting light

False Ceiling Mounted - Non flame proof ( Conceald with SS cover )

Luminaries, including lamps, either fixed to round conduit boxes cast into brickwork or conduit boxes supported to ceiling / roof structure or mounted in recessed ceiling grid, including all fixing materials and terminations ( Concealed with SS cover )

22W ( Size - 300mm X 300mm )

36W ( Size - 600mm X 600mm )

Emergency Luminaire

Light connected from UPS

GI CABLE TRAYS WITH ALL ACCESSORIES

pre-fabricated perforated / ladder type Hot dip Galvanised low carbon steel cable tray with nominal rung spacing 12 inch, including supply of jointing coupler with nut bolts and washers, fabrication of bends as per requirement, hanger support @ 2.0 Mtr spacing

500 W X 100H MM ( Ladder type )

300 W X 100H MM ( Ladder type )

200 W X 50H MM ( Perforated type )

100 W X 50H MM ( Perforated type )

50 W X 50H MM ( Perforated type )

EARTHING

Bare Stranded Copper Earth Wire Earth wire including all fastening materials and lugs, and the connection to the specified terminal equipment

Earthing with G.I. earth pipe 4.5 mtr long, 40 mm dia including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe etc. (but without charcoal or coke and salt) as required.

Earthing with G.I. earth pipe 4.5 mtr long, 40 mm dia including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe etc. (but without charcoal or coke and salt) as required.

25 mm X 5 mm thick G.I. Strip at 0.5 meters below ground as strip earth electrode including soldering etc. as required.

5mm x 5mm GI strip in 40 mm dia G.I. Pipe from earth electrode, as required.

Earth bus of 50 mm X 5 mm copper strip on surface for connections etc. as required.

CABLE END TERMINATION

CABLE END TERMINARION with brass single compression glands for indoor terminations & solderless crimping type tinned Cu lugs for the following XLPE insulated PVC sheathed 1100 V grade, ARMOURED, stranded, ALUMINIUM/COPPER conductor cable including cost of ferrules, cable sockets, insulation tape and other accessories as required.

ALLUMINIUM

COPPER

PVC PIPES

PVC CONDUIT PIPES

25MM Ø Pipe

20MM Ø Pipe

Junction box

Spacers

Screws for above (1 box contains 100 screws)

Flexible pipes (PVC)

25MM Ø Pipe

20MM Ø Pipe

Flexible coupling (PVC)

PVC Insulation Tape (a) Red (b) Blue (c) Yellow (d) Black (e) Green

3/16” x3/4” SS nuts & Bolts

5/32” x ¾” SS nuts & bolts

Video control console including monitor, decoder, keyboard, VMS, software configuration with cabling

Danger board striker

Cable Markers

UPS & INVERTERS

5.0 KVA for offices computers and accessories

5.0 KVA inverter for emergency lights

Any other items which is not included in above items but required as per design and local standard will be discused in pre-bid meeting and can be quoted alongwith all items.

PART C

ADMIN BLOCK

Supplying and fixing of ELECTRICAL Panel for ADMIN BLOCK

PCGI Panel of thickness 2mm with Aluminium busbar of proper grading to accomodate 400 A incomer MCCB and 12 outgoings rated below with all protective relays and indicators. [ Electrolytic grade Aluminium, suitable for three phase, 4 core wire, insulated with heat- shrinkable PVC colour code sleeves. ] Connecting incoming and outgoing cables. .Include any aditional items if nesessary as per the electrical inspectorate standardes.

Outgoing

125 A MCCB

100 A MCCB

63 A MCCB

Supply and laying of Cables from main panel to subpanel

3.5cx185sq.mm AL Armoured cable

Supply and laying of Cables from panel to DB

3.5cx35sq.mm AL Armoured cable

4cx25sq.mm AL Armoured cable

4cx6sq.mm AL Armoured cable

4cx4sq.mm AL Armoured cable

Distribution box

3ph 12 way,100A(MCCB VDB)

3ph 8 way,100A(MCCB VDB)

16 WAY,10A(SPNDB)

Supply and laying of cables from DB to AC and power points

3runx4sq.mm Cu flexible wire through PVC conduits

3runx2.5sq.mm Cu flexible wire through PVC conduits

3runx1.5sq.mm Cu flexible wire through PVC conduits

3runx1 sq.mm Cu flexible wire through PVC conduits

Supply and laying of cables from DB to light switch board

3 RUN 1.5sq.mm cu wire throug PVC conduits.

Supply and laying of cables from light switch board to light points

3 RUN 1.5sq.mm cu wire throug PVC conduits.

supply and fixing of MCCBs

100A, 4 Pole

40A, 4Pole

MCB SPN

Supply of ELCB

Providing proper Cable end termination

3.5cx185sq.mm AL Armoured cable

3.5cx35sq.mm AL Armoured cable

4cx25sq.mm AL Armoured cable

4cx6sq.mm AL Armoured cable

4cx4sq.mm AL Armoured cable

Cable Glands (MOC - Brass )

3.5cx185sq.mm AL Armoured cable

3.5cx35sq.mm AL Armoured cable

4cx25sq.mm AL Armoured cable

4cx6sq.mm AL Armoured cable

4cx4sq.mm AL Armoured cable

Crimping Lugs ( MOC - Brass )

CEILING FAN

SWICHES AND SOCKETS

6 A SWITCH

16A SWITCH

6 A SOCKET

16 A SOCKET

FAN REGULATOR

SWITCH BOX WITH COVER PLATE

12 MODULE

9 MODULE

8 MODULE

6 MODULE

4 MODULE

3 MODULE

2 MODULE

1 MODULE

Supply and laying of cat 16 lan cable through 20mm pvc conduit

RJ 45 JACK

CCTV TV

2MP IP CAMERA DOME & BULLET CAMERAS

1. Minimum 3.6mm lens 2. IP66, METAL BODY 3. IR DISTANCE minimum 80m 4. S/N Ratio : Minimum 52dB Suitable for Chemical/Pharma Industries

Wiring Camera to POE Cable (CAT6) , POE switch to NVR cable (CAT6) including pvc conduit ,elbow , junction box , saddle , grip,screws etc.

16 port POE switch with 2UPLink -

8 port POE switch with 2UPLink -

4 port POE switch with 2UPLink -

Router 8 port

36 CHANNEL NVR

1. Embedded Linux processor 2. Support 2 SATA HDD 3. Max 36 channels IP camera inputs 4. Software with capability to add multiple NVR’s to a single platform

32’’ LCD TV MONITOR - TV

6TB hard disc for NVR

Connectors (RJ45 JACK )

Rack for placing POE switch

Rack for placing NVR

Software

Intercom

supply and laying of 2 pair telephone cable through 20mm pvc conduit from terminal box to socket outlet including cost and conveyance of all material , labour charge etc.. Complete as directed by the officers concern

Supply and fixing of 5kva ups

PVC CONDUITS

25 MM(1 INCH) PVC

20 MM (.75 INCH)PVC

PVC Junction box

PVC Coupling

Spacers

PVC Bend

Screws (1.5 inch)one box contains 100 nos.

Flexible pipes (PVC)

25MM Ø Pipe

20MM Ø Pipe

Flexible coupling (PVC)

PVC Insulation Tape (a) Red (b) Blue (c) Yellow (d) Black (e) Green

3/16” x3/4” MS nuts & Bolts

5/32” x ¾” MS nuts & bolts

EARTHING

Bare Stranded Copper Earth Wire Earth wire including all fastening materials and lugs, and the connection to the specified terminal equipment

Earth bus of 25 mm X 5 mm copper strip on surface for connections etc. as required.

Earth bus of 50 mm X 5 mm copper strip on surface for connections etc. as required.

GI CABLE TRAYS WITH ALL ACCESSORIES

pre-fabricated perforated / ladder type Hot dip Galvanised low carbon steel cable tray with nominal rung spacing 12 inch, including supply of jointing coupler with nut bolts and washers, fabrication of bends as per requirement, hanger support @ 2.0 Mtr spacing

300 W X 100H MM ( Ladder type )

100 W X 50H MM ( Perforated type )

50 W X 50H MM ( Perforated type )

Celing rose

Exaust fan heavy duty

Exaust fan light duty

WALL FAN

CEILING LIGHT

2x2 LED Flat panel light

LED TUBE LIGHT

LED DOUBLE BATTEN TUBE LIGHT

PART D- LOW CURRENT WORK IN LVP-SVP

FIRE ALARM SYSTEM

Intelligent Fire Alarm Panel Single Printed Circuit Board with one SLC loop (318 devices) - Back-lit Character Display, System and Programming Keypad and 6.0 A Power supply 240 VAC Includes door dress panel and back box Black. 2 Loop addressable UL Listed panel.

Multi-sensor combined optical smoke sensor and thermal sensor in a single housing. With base acclimate Intelligent Photo Thermal Detector with Flash Scan. Supply and Installation of Addressable self acclimatising Photo electric smoke detectors cum Heat Detector (Multi Sensors) with required accessories (BFC & AFC) including JB & glands.

Intelligent wall mounted Sounder. Without loop powered hooters.

Addressable manual pull station. Dual Action Manual Pull Station. UL Listed MCP.

2 X 1.5 sq.mm armoured copper cable with laying

2MP IP CAMERA DOME & BULLET CAMERAS

1. Minimum 3.6mm lens 2. IP66, METAL BODY 3. IR DISTANCE minimum 80m 4. S/N Ratio : Minimum 52dB Suitable for Chemical/Pharma Industries

Wiring Camera to POE Cable (CAT6) , POE switch to NVR cable (CAT6) including pvc conduit ,elbow , junction box , saddle , grip,screws etc.

16 port POE switch with 2UPLink

8 port POE switch with 2UPLink

4 port POE switch with 2UPLink

Router 8 port

36 CHANNEL NVR

1. Embedded Linux processor 2. Support 2 SATA HDD 3. Max 36 channels IP camera inputs 4. Software with capability to add multiple NVR’s to a single platform

24 CHANNEL NVR

1. Embedded Linux processor 2. Support 2 SATA HDD 3. Max 24 channels IP camera inputs 4. Software with capability to add multiple NVR’s to a single platform

32’’ LCD TV MONITOR - TV

6TB hard disc for NVR

Connectors (RJ45 JACK )

Rack for placing POE switch

Rack for placing NVR

Software

2 pair telephone cable through 20 mm PVC conduit from terminal box to socket outlet ( 15 points ) including cost and conveyance of all materials labour charges etc. complete as directed by the officers concerned.

modular type telephone RJ 11 socket on partition and giving connection including cost and conveyance of all materials labour charges etc. complete as directed by the officers concerned.

CAT 6 LAN cable ( Computer ) ( 10 points ) through 20 mm PVC conduit from existing switch to open office table if required including cost and conveyance of all materials labour charges etc. complete as directed by the officers concerned.

modular type computer RJ 45 socket on partition and giving connection etc including cost and conveyance of all materials, labour charges etc. complete as directed by the officers concerned.

Emergency escape fire escape route lights with inbuilt battery charger circuit and battery

Biometric access control / Networking

Two door centralized access controller

Three door centralized access controller

Four door centralized access controller

Finger print reader for finger registration.

Entry and exit finger reader

Magnetic door locks

Emergency exit button

Centralized access control software

Access control cable [ cabling through PVC conduits, fixing with saddles etc.]

PUBLIC ADDRESS SYSTEM

SITC of 6W Superb quality Ceiling Speaker.

Master pre amplifier controller with IEC codes along with Evaculation amplifier 240 W along with booster amps. The set includes a master controller, paging microphone with 8 zone configuration, & Booster amplifier 1000 W.

2 x 1 sq.mm copper flat speaker cable with laying.

ACCESS CONTROL SYSTEM

Standalone biometrics as Reader with inbuilt smart card reader and SS Enclosure with biometric dust cover and tempelate recognition processor.

8 core shielded cable with laying

Electromagnetic Locks 600 LBS

L-Brackets

Biometric

Testing,Inspections and obtain approval from all statutory bodies including electrical inspectorate, kerala state electricity board,and any other statutory bodies if required .And preparation of detailed electrical drawing and submission before electrical inspectorate and getting approval (statutory fee paid will be reimbursed by KSDP )