Supply, erection, testing and commissioning of control system and instrumentation system for Magnesium Recycling Plant project at TSP, KMML

Control system & instrumentation system

CONTROL SYSTEM Supply of PLC with SCADA system including OWS, EWS, control room furniture, printers, interfacing cables etc as per data sheet 8165-14-DA-00013

Erection of PLC with SCADA system including OWS, EWS, control room furniture, printers, interfacing cables etc as per data sheet 8165-14-DA-00013. Erection scope includes proper mounting of system panels, marshalling panels, operator consoles and accessories, cable glanding, crimping, ferulling, termination, testing and commissioning etc

Supply of spares for PLC system

Supply of Operator work station (including console & furniture )as per specifications with client license

Supply of Engineering workstation (including console & furniture)as per specifications with server license

Printer including table (Erection charges inclusive in total PLC erection)

Non Comprehensive Annual maintenance Charges for first year after defect liability period

Non Comprehensive Annual maintenance Charges for second year after defect liability period

Non Comprehensive Annual maintenance Charges for Third year after defect liability period

Integration of HVAC System as per Scope of work (Supply of items required for this activity is included under PLC supply)

Integration of Thyristor panels (Supply of items required for this activity is included under PLC supply)

Supply of OFC cables, tray, media converters, LIU etc as per requirement for Integration of TSP Plant PLC and MRP PLC-

Erection of OFC cables, tray, media converters, LIU etc as per requirement for Integration of TSP Plant PLC and MRP PLC

FIELD INSTRUMENTS Supply of pressure gauge as per data sheet 8165-14-DA-00001

Erection of pressure gauge as per data sheet 8165-14-DA-00001. Erection scope includes proper mounting of pressure gauge with erection material as per approved hookup drawing.

Supply of diaphragm seal pressure gauge as per data sheet 8165-14-DA-00001.

Erection of diaphragm seal pressure gauge as per data sheet 8165-14-DA-00001. Erection scope includes proper mounting of pressure gauge with erection material as per approved hookup drawing

Supply of pressure transmitter as per data sheet 8165-14-DA-00002(page 1&2) .

Erection of pressure transmitter as per data sheet 8165-14-DA-00002(page 1&2) . Erection scope includes proper mounting as per hookup drawing, glanding, termination, testing, providing canopy etc.

Supply of diaphragm sealed pressure transmitter as per data sheet 8165-14-DA-00002 (page 3).

Erection of diaphragm sealed pressure transmitter as per data sheet 8165-14-DA-00002 (page 3). Erection scope includes proper mounting as per hookup drawing, glanding, termination, testing, providing canopy etc.(Tags : PT-716 & PT-717)

Supply of diaphragm sealed pressure transmitter as per data sheet 8165-14-DA-00002 (page 3).

Erection of diaphragm sealed pressure transmitter as per data sheet 8165-14-DA-00002 (page 3). Erection scope includes proper mounting as per hookup drawing, glanding, termination, testing, providing canopy etc.(Tags : PT-711)

Supply of multipoint (6 nos) thermocouple element with thermowell as per attached data sheet 8165-14-DA-00003 (page1&2).

Erection of multipoint (6 nos) thermocouple element with thermowell as per attached data sheet 8165-14-DA-00003 (page1&2). Erection scope includes proper mounting as per hookup drawings, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc.(Tags TI-711 A-L)

Supply of Thermocouple element with 40NB thermowell as per attached data sheet 8165-14-DA-00003 (page 3).

Erection of Thermocouple element with 40NB thermowell as per attached data sheet 8165-14-DA-00003 (page 3). Erection scope includes proper mounting as per hookup drawings, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc. (Tags TI-701/702 A/B)

Supply of skin type Thermocouple element with accessories as per attached data sheet 8165-14-DA-00003 (page 4). Erection scope includes proper mounting as per instruction of SIC, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc.(Tag TI 711 O)

Erection of skin type Thermocouple element with accessories as per attached data sheet 8165-14-DA-00003 (page 4). Erection scope includes proper mounting as per instruction of SIC, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc.(Tag TI 711 O)

Supply of skin type Thermocouple element (sheath surrounded with ceramic bead) with accessories as per attached data sheet 8165-14-DA-00003 (page 5).

Erection of skin type Thermocouple element (sheath surrounded with ceramic bead) with accessories as per attached data sheet 8165-14-DA-00003 (page 5). Erection scope includes proper mounting as per instruction of SIC, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc.(Tag TI 711 P)

Supply of skin type RTD element with accessories as per attached data sheet 8165-14-DA-00003A (page 1).

Erection of skin type RTD element with accessories as per attached data sheet 8165-14-DA-00003A (page 1). Erection scope includes proper mounting as per instruction of SIC, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc.(Tag TI 711 R-V)

Supply of RTD element with screwed thermowell and accessories as per attached data sheet 8165-14-DA-00003A (page 2).

Erection of RTD element with screwed thermowell and accessories as per attached data sheet 8165-14-DA-00003A (page 2). Erection scope includes proper mounting as per hookup drawings, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc.(Tag TI-702, 703)

Supply of RTD element with flanged thermowell and accessories as per attached data sheet 8165-14-DA-00003A (page 3).

Erection of RTD element with flanged thermowell and accessories as per attached data sheet 8165-14-DA-00003A (page 3). Erection scope includes proper mounting as per hookup drawings, glanding, termination (Interfacing with associated transmitter using cables), testing, providing canopy etc.(Tag TI 711Q, 704)

Supply of universal temperature transmitter (RTD and Thermocouple input) as per attached data sheet 8165-14-DA-00004.

Erection of universal temperature transmitter (RTD and Thermocouple input) as per attached data sheet 8165-14-DA-00004. Erection scope includes proper mounting as per hookup drawings, glanding, termination (Interfacing with associated temperature element), testing, providing canopy etc.

Supply of pressure regulating valve (self regulating type) as per attached data sheet 8165-14-DA-000010.

Erection of pressure regulating valve (self regulating type) as per attached data sheet 8165-14-DA-000010. Erection scope includes proper mounting (By mechanical contractor) and set point adjustment etc as per hookup drawings or as per the instruction of SIC.

Supply of thermal mass flow controller (Mass flow meter with integral control valve) as per attached data sheet 8165-14-DA-000011.

Erection of thermal mass flow controller (Mass flow meter with integral control valve) as per attached data sheet 8165-14-DA-000011. Erection scope includes proper mounting as per hookup drawings, glanding, termination, testing, providing canopy etc.

Supply of Pressure regulator as per attached data sheet 8165-14-DA-000012.

Erection of Pressure regulator as per attached data sheet 8165-14-DA-000012. Erection scope includes proper mounting as per hookup drawings, tubing, testing etc.

MULTICABLE TRANSIT Supply of MCT blocks with frame, stay plate, wedge etc as per8165-14-DA-00009

Erection of MCT blocks with frame, stay plate, wedge etc as per8165-14-DA-00009. Erection scope includes mounting of MCT on control room wall, (Necessary chipping/ breaking of walls if required and making good also shall be considered) proper arrangement of cables etc as per the instruction of SIC.

JUNCTION BOX Supply of 12 inlet Junction box with cable gland and / or plug as per data sheet 8165-14-DA-00006.

Erection of 12 inlet Junction box with cable gland and / or plug as per data sheet 8165-14-DA-00006. Erection scope includes mounting of junction box on stanchion with necessary structural works as per drawings or as per instruction of SIC, fixing of canopy, cable glanding, termination, painting, earthing, testing etc.

CABLE Supply of cable- 1 pair twisted 1.0 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document (A).

Erection of cable- 1 pair twisted 1.0 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document (A). Scope of erection includes transportation of cable drum to site, using cable puller and unwinding, laying without twists, laying through tray etc as per the instruction of SIC.

Supply of cable- 12 pair twisted 1.0 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document(AAA)

Erection of cable- 12 pair twisted 1.0 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document(AAA). Scope of erection includes transportation of cable drum to site, using cable puller and unwinding, laying without twists, laying through tray etc as per the instruction of SIC

Supply of cable- 1 Triad twisted 1.5 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document(T).

Erection of cable- 1 Triad twisted 1.5 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document(T). Scope of erection includes transportation of cable drum to site, using cable puller and unwinding, laying without twists, laying through tray etc as per the instruction of SIC.

Supply of cable- 3 Core 2.5 mm2 copper stranded PVC insulated FRLS, Armoured cable as per data sheet no 32654-14-DA-00005 attached in the tender document(P).

Erection of cable- 3 Core 2.5 mm2 copper stranded PVC insulated FRLS, Armoured cable as per data sheet no 32654-14-DA-00005 attached in the tender document(P). Scope of erection includes transportation of cable drum to site, using cable puller and unwinding, laying without twists, laying through tray etc as per the instruction of SIC.

Supply of K type thermocouple compensation cable- 1 Pair 1.4 mm2 copper stranded PVC insulated FRLS, Armoured cable as per data sheet no 32654-14-DA-00005 attached in the tender document(TT).

Erection of K type thermocouple compensation cable- 1 Pair 1.4 mm2 copper stranded PVC insulated FRLS, Armoured cable as per data sheet no 32654-14-DA-00005 attached in the tender document(TT). Scope of erection includes transportation of cable drum to site, using cable puller and unwinding, laying without twists, laying through tray etc as per the instruction of SIC.

Supply of cable- 8 Triad twisted 1.0 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document(TTT).

Erection of cable- 8 Triad twisted 1.0 mm2 copper stranded PVC Insulated Cable FRLS, Armoured and screened as per data sheet no 8165-14-DA-00005 attached in the tender document(TTT). Scope of erection includes transportation of cable drum to site, using cable puller and unwinding, laying without twists, laying through tray etc as per the instruction of SIC.

Supply of PVC covered copper conductor of size 6 sq.mm (earthing cable) Earthing shall be as per the instruction of EIC

Erection of PVC covered copper conductor of size 6 sq.mm (earthing cable) Earthing shall be as per the instruction of EIC

CABLE TRAY Supply of 200 mm wide perforated aluminium cable tray as per data sheet 8165-14-DA-00007.

Erection of 200 mm wide perforated aluminium cable tray as per data sheet 8165-14-DA-00007. Scope of erection inlcludes necessary fabrication works with tray, laying of tray etc as per instruction of EIC.

Supply of 100 mm wide perforated aluminium cable tray as per data sheet 8165-14-DA-00007.

Erection of 100 mm wide perforated aluminium cable tray as per data sheet 8165-14-DA-00007. Scope of erection inlcludes necessary fabrication works with tray, laying of tray etc as per instruction of EIC.

Supply of 50 mm wide perforated aluminium cable tray as per data sheet 8165-14-DA-00007.

Erection of 50 mm wide perforated aluminium cable tray as per data sheet 8165-14-DA-00007. Scope of erection inlcludes necessary fabrication works with tray, laying of tray etc as per instruction of EIC

Supply of 200 mm wide aluminium ELBOW as per data sheet 8165-14-DA-00007.

Supply of 100 mm wide aluminium ELBOW as per data sheet 8165-14-DA-00007.

Supply of 50 mm wide aluminium ELBOW as per data sheet 8165-14-DA-00007

Supply of 200 mm wide aluminium TEE as per data sheet 8165-14-DA-00007.

Supply of 100 mm wide aluminium TEE as per data sheet 8165-14-DA-00007.

Supply of 50 mm wide aluminium TEE as per data sheet 8165-14-DA-00007.

Supply of 200 mm wide aluminium OUTWARD BEND as per data sheet 8165-14-DA-00007.

Supply of 100 mm wide aluminium OUTWARD BEND as per data sheet 8165-14-DA-00007.

Supply of 50 mm wide aluminium OUTWARD BEND as per data sheet 8165-14-DA-00007.

Supply of 200 mm wide aluminium INWARD BEND as per data sheet 8165-14-DA-00007.

Supply of 100 mm wide aluminium INWARD BEND as per data sheet 8165-14-DA-00007.

Supply of 50 mm wide aluminium INWARD BEND as per data sheet 8165-14-DA-00007.

Supply of 200 mm to 100 mm wide aluminium REDUCER as per data sheet 8165-14-DA-00007.

Supply of 100 mm to 50 mm wide aluminium REDUCER as per data sheet 8165-14-DA-00007.

CABLE GLANDS AND PLUGS Supply of 1/2" NPT type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Erection of 1/2" NPT type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Supply of 3/4" NPT/ET type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Erection of 3/4" NPT/ET type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Erection of 3/4" NPT/ET type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Erection of 1" NPT/ET type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Supply of 1 1/2" NPT/ET type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Erection of 1 1/2" NPT/ET type cable glands suitable for armoured cables as per data sheet 8165-14-DA-00008

Supply of 1/2" NPT type plugs as per data sheet 8165-14-DA-00008

Erection of 1/2" NPT type plugs as per data sheet 8165-14-DA-00008

Supply of 3/4" NPT type plugs as per data sheet8165-14-DA-00008

Erection of 3/4" NPT type plugs as per data sheet8165-14-DA-00008

Supplyof 1" NPT type plugs as per data sheet 8165-14-DA-00008

Erection of 1" NPT type plugs as per data sheet 8165-14-DA-00008

Supply of 1 1/2" NPT type plugs as per data sheet 8165-14-DA-00008

Erection of 1 1/2" NPT type plugs as per data sheet 8165-14-DA-00008

EARTH PIT Supply of earthpit erection hardware as per IS-3043.

Erection of earthpit erection hardware as per IS-3043. Erection includes excavation of pit, filling the earthpit with filling compound/ mix materials, fixing the electrodes etc and covering the pit with proper brick wall and cover of cast iron.

PANEL FOR MASS FLOW CONTROLLER INSTALLATION Supply of 600Hx400Wx200D (Typical) 2mm thick panel inclusive of required erection materials for panel, poly carbonate junction box with 3 no of PVC cable glands and inside hardware for proper mounting of mass flow controllers, poly carbonate junction box etc

Erection of 600Hx400Wx200D (Typical) 2mm thick panel inclusive of required erection materials for panel, poly carbonate junction box with 3 no of PVC cable glands and inside hardware for proper mounting of mass flow controllers, poly carbonate junction box etc. Erection scope includes proper mounting of panel as per the instruction of EIC and all the mass flow controllers, AFR & pressure transmitter shall be properly installed in the panel with necessary hardware. The erection scope includes drilling and glanding of necessary holes for the argon inlet tubes and outlet tubes, cables etc. The fabrication of surge vessel as per 8165-14- HD-0010 and connection of all tubes from panel to surge vessel using necessary hardware is also included in the erection scope of contractor.

SUPPLY OF TUBES/PIPES AND TUBE/PIPE FITTINGS Ball valve 1/2"NPTF SS316

Ball valve 1/2"SW SS316

Blind flange, Monel, ANSI 50NB 150# RF with 1/2"NPTF taping

Blind flange, ASTM A 105, 25NB 150# RF with 1/2"NPTF taping

End cap 1/2"NPTF SS316

Equal tee (6mm OD X 6 mm OD x 6mm OD double compression SS316)

Male connector 1/2"NPTM x 12mm OD Monel

Male connector 1/2"NPTM x 12mm OD SS316

Male connector 1/2"NPTM x 6mm OD SS316

Male connector 1/4"NPTM x 6mm OD SS316

Female connector 1/2"NPTF x 12mm OD SS316

Pipe Nipple 1/2"PL x 1/2"PL SS316 SCH 80

Pipe Nipple BET 1/2"NPTM x 1/2"NPTM SS316 SCH 80

Pipe Nipple OET 1/2"PL x 1/2"NPTM SS316 SCH 80

Pipe 100NB ASTM A106 SCH 40

Pipe cap, 100 NB, ASTM A234WPB SCH40

Concentric pipe reducer, 4" BW X 2" BW, ASTM A106 SCH 40

Swage Nipple 2" BW X 1/2" SW, ASTM A105 SCH 80

Swage Nipple 3/4" PLx1/2" NPTM SS316 SCH 80

Tube 12mm OD x 1.5mm Tchk Monel

Tube with PVC insulation, 12mm OD x 1.5mm Tchk SS316

Tube with PVC insulation, 6mm OD x 1mm Tchk SS316

Tube union 12mm OD Monel

Tube union 12mm OD SS316

Tube union 6mm OD SS316

Stud bolt, 85MM, M12 ASTM A193/B7

Nut , ASTM A194/2H

Gasket, 40NB 150#

PVC SHROUDS Supply of PVC shrouds suitable for 12-15mm OD cable/ 1/2" Cable gland

Supply of PVC shrouds suitable for 20-26 mm cable/ 1 1/2" cabe gland

Supply of PVC shrouds suitable for 20-26 mm cable/ 1 1/2" cabe gland

STRUCTURAL STEEL Supply of structural steel including ISA50X50X6, ISA65X65X6, Flat 50X6, ISMC 100 for cable tray support and JB/ Panel mounting, 2" SCH40 MS pipe for providing stanchion for junction box, for cable conduit, 10 mm thick MS plate for mounting junction box/ Instrument support etc

Erection of structural steel including ISA50X50X6, ISA65X65X6, Flat 50X6, ISMC 100 for cable tray support and JB/ Panel mounting, 2" SCH40 MS pipe for providing stanchion for junction box, for cable conduit, 10 mm thick MS plate for mounting junction box/ Instrument support etc

SMEC Automation Pvt Ltd