Tender for ARC work of Laying, Testing & Commissioning of 11/22KV under Ground XLPE Cable (185 SQ MM XPLE cable byDGVCL) with cable end Termination & Straight jointing Kits ( by contractor) on ARC Basis for Feeder bifurcation work & other work under various schemes at Kadodara Ind Sdn under Kadodara Division.

ARC work of Laying, Testing and commissioning of 11/22kV XLPE UG cable

Sr. No. Item Code Description Unit

Labour charge for excavation of cable trench of 400mm width x 1200mm depth, in any type of

1 9925000001 soil for laying of cable of size up to 240 mm2 (For additional cable 200 mm additional width shall Meter

be considered i.e. half trench length is to be considered)

Labour charge for excavation of cable trench of 600mm width x 1200mm depth, in any type of

2 9925000002 soil for laying of cable of size up to 240 mm2 (For additional cable 200 mm additional width shall Meter

be considered i.e. half trench length is to be considered)

Labour charge for excavation of cable trench of 400mm width x 1500mm depth, in any type of

3 9925000003 soil for laying of cable of size up to 240 mm2 (For additional cable 200 mm additional width shall Meter

be considered i.e. half trench length is to be considered)

Labour charge for laying of 11kV / 22 kV XLPE Cable of size up to 240 mm2 & preparation of

sand layer 100mm thick, in the cable trench & covering the cable with 150 mm dia (Inner),

thickness 25 mm, 1.0 meter long RCC half round muffs and providing and fixing of 4inch width

4 9925000004 yellow colour polyethylene tape with printing "CAUTION ELECTRIC CABLE BELOW" at 0.75 m Meter

depth from ground surface after laying cable in trench. This will provide indication that electric

cable is passing underground so as to protect cable from mechnical injuries, refilling the same, as

per Instruction of Engineer in Charge (EIC).

Labour charge for horizontal drilling using Auger machine without damage to surface road at

max 2.0 mtrs depth & putting of 6.11 kg/cm2 , class-4,Green color, 110mm O.D. , 8.5mm

thickness H.D.P.E. pipe confirms to IS 4984-1987(3rd revision) and BIS certification and laying of

11KV/22KV XLPE cable of size up to 240 mm2 in HDPE pipe, as per Site Condition (excluding

cost of pipe). The detail map obtained from HDD machine and excell sheet(hard and soft copy)

indicating the respective depth and distance from adjacent landmark for each segment for HDD is

must required to be submitted. HDD to be carried out at depth 1.5 mtrs to 2.0 mtrs as per site

conditions and as per instruction of EIC.

Labour charge for horizontal drilling manually without damage to surface road at max 2.0 mtrs

depth & putting of 6.11 kg/cm2 , class-4,Green color, 110mm O.D. , 8.5mm thickness H.D.P.E.

pipe confirms to IS 4984-1987(3rd revision) and BIS certification and laying of 11KV/22KV XLPE

6 9925000006 cable of size up to 240 mm2 size, as per Site Condition (excluding cost of pipe). The detail map Meter

and excell sheet(hard and soft copy) indicating the respective depth and distance from adjacent

landmark for each segment of cable to be submitted. Drilling to be carried out at depth Minimum

1.2 mtrs to 2.0 mtrs as per site conditions as per instruction of EIC.

Supply of 6.11kg/cm2 , class-4,Green color, 110mm O.D. , 8.5 mm thickness H.D.P.E. pipe

7 9925000007 confirms to IS 4984 and BIS certification for laying of underground 11KV / 22KV XLPE cable up to Meter

Labour work for RCC concreting on disputed location and repairing of damage portion of road

8 9925000008 crossing for the work carried out for roads crossing as well as concreting & muffing of ploes CMT

including all materials (1:2:4)

Providing & fixing concrete stone route marker of 300 mm width x 150 mm thick x 650 mm

height embedded in earth at least 300 mm below & 350 mm above ground level respectively at

distance approx 50 meters along the length of cable. The RCC concreting (1:2:4)(all necessary

maeterials will be in bidder's scope) of route marker is to be carried out 300 mm width x 150 mm

9 9925000009 thick x 300 mm below ground level as per instruction of EIC. The route marker should be with No.

name of company with approved yellow colour-DGVCL. The distance from marker to cable and

cable depth with feeder name etc., marked with arrow sign is to be painted on it.The route marker

is to be fixed at location near to any fixed permanent location (not necessary to fix exact on top of

cable) as per instruction of EIC.

Erection of D.P. (double pole) structure using 9 / 11 Mtr. RSJ pole with cable connection

10 9925000010 arrangement along with fitting of necessary fabrication for 11KV cable including excavation of pit & No.

refilling of earth as per instruction of EIC. (Exclusive of concreting & muffing of poles)

Erection of Single pole structure using 9 / 11 Mtr RSJ pole with cable connection arrangement

11 9925000011 along with fitting ofnecessary fabrication for 11KV/22 KV cable including excavation of pit & No.

refilling of earth as per instruction of EIC. (Exclusive of concreting & muffing of poles)

Erection of D.P. (double pole) structure using 8.0 Mtr. PSC pole with cable connection

12 9925000012 arrangement along with fitting of necessary fabrication for 11KV cable including excavation of pit & No.

refilling of earth as per instruction of EIC. (Exclusive of concreting & muffing of poles)

Erection of Single pole structure using 8.0 Mtr PSC pole with cable connection arrangement

13 9925000013 along with fitting ofnecessary fabrication for 11KV/22 KV cable including excavation of pit & No.

refilling of earth as per instruction of EIC. (Exclusive of concreting & muffing of poles)

Labour charge for erecting of 11kV / 22 kV XLPE cable of size up to 240 mm on DP Structure

14 9925000014 with fixing of 02 Nos polymer cleats on top and middle part.Polymer cleats, nut bolts etc. Per Job

fixing material to be provided by contractor.

Providing & fixing of 6.11kg/cm2 , class-4,Green color, 110mm O.D. , 8.5mm thickness

H.D.P.E. pipe confirms to IS 4984 and BIS certification on the erected DP structure for the

mechanical protection of cable by inserting the cable inside HDPE pipe. The HDPE pipe shall be

erected in such a way that 300mm shall be below the ground level and the rest 2700 mm shall

be supported on the DP Structure with 01 No Polymer cleat.All materials including polymer

cleat and Nut bolt to be provided by contractor.

Providing and fixing of pipe type earthing from 80 mm dia class-B GI pipe with pit to be filled with

salt & coke and construction of chamber as per DGVCL Drg. No. dg /100 for DP and cable. The

earthing pit should be joined with cable by G.I. strip of size 1” width & 2 mm thick. All material GI

pipe, Coke, Salt etc will be supplied by bidder.

Supply & fixing of heat shrink type end terminations (outdoor) for upto 11kV 3C x 185 mm

size XLPE cable as per DGVCL technical specification

Supply & fixing of heat & shrinkable end terminations (outdoor) for upto 22 kV 3C x 185 mm

size XLPE cable as per DGVCL technical specification)

Supply & fixing of heat shrink type end terminations (indoor) for upto 11kV 3C x 185 mm size

XLPE cable as per DGVCL technical specification)

Supply & fixing of heat & shrinkable end terminations (indoor) for upto 22 kV 3C x 185 mm

size XLPE cable as per DGVCL technical specification

Supply & fixing of heat shrinkable straight through joint for upto 11kV 3C x 185 mm size

XLPE cableas per DGVCL technical specification.

Supply & fixing of heat shrinkable straight through joint type for upto 22kV 3C x 185 mm size

XLPE cable as per DGVCL technical specification

Labour charge for excavation of 2100mm long x 1200mm wide x 1200 mm deep joint pits for

installation of 11kV / 22kV Straight through joints as per instruction of engineer-in-charge &

covering the cable with 150 mm dia (Outer), thickness 25 mm, 1.0 meter long RCC half round

muffs & refilling same as per instruction of EIC .

Providing and fixing of insulating bus bar, made from 11KV/22KV XLPE cable after removal of

semi conducting layer and applying of PVC heat shrinkable anti-tracking core insulating tubing

(1.1KV), on both end terminal using Aluminium long barrel heavy duty up to 240 sq mm lugs,

24 9925000024 Aluminium bus connector. Taping with PG- clamp for bus conductor as per drawing and as per No.

instruction of EIC. The Alluminium lugs and PG clamp shall be covered with 11KV/22KV HT

insulating tapes.(11KV/22KV XLPE cable will be in scope of DGVCL while all other materials will

be in bidder's scope)

Testing of cable at various points and commissioning the feeder as per instruction of engineer-in-

charge.Test result shall be submitted by contractor with bill.

Preparation and submission of 6 (six) copies, of complete layout drawings with GIS mapping

26 9925000026 as per actual cable routing showing road crossing, HDPE pipe sleeving, jointing locations, Set

Providing and fixing of Sign Board at junction point Made out of 2 mm aluminium sheet size

750x300 mm (2.5 x 1ft) rectangle, as per design, pre treated with phosphate process and acid

etching coated with one coat of epoxy primer and two coats of best quality paints, refloctrorised

with Hi-Intensity retro – reflective sheeting as per the latest and frame fabricated from suitable size

27 9925000027 iron angle. The Sign Board is to be fixed on the base prepared from channel and bracing angles No.

which is grouted by means of cement concreting of 1:2:4 for size of 300 mm dia x 800 mm height

(500 mm to be grouted in ground). The details to be displayed on sign board will be given by In-

charge Engineer.

(a) Hi intensity Micro prismatic Grade

Providing and fixing of Sign Board (Danger Board) on Distribution Transformer Centers

Made out of 2mm aluminium sheet size 300x300mm (1x1ft) as per design, pre treated with

phosphate process and acid etching coated with one coat of epoxy primer and two coats of best

28 9925000028 quality paints, refloctrorised with Hi-Intensity retro-reflective sheeting as per the latest and frame No.

fabricated from suitable size iron angle. The Sign Board (Danger Board is to be fixed at the

location as per instruction of In-charge Engineer.

(a) Hi intensity Micro prismatic Grade

Providing & fixing of aluminium tag of size 250 mm (L) x 75 mm (W) from 3 mm aluminium sheet

along with 1.0 mm dia aluminium binding wire for fixing of aluminium tag near end termination joint

29 9925000029 at DP structure for identifyng the cable. The details of feeder i.e. 11 / 22 KV with feeder name No.

shound be punched on the tag by letter punch of size 16 mm as per instruction of In-charge

Supply & fixing of heat shrink type end terminations (outdoor) for 11kV 3C x 240 mm2 size

XLPE cable as per DGVCL technical specification

Supply & fixing of heat & shrinkable end terminations (outdoor) for 22 kV 3C x 240 mm2 size

XLPE cable as per DGVCL technical specification)

Supply & fixing of heat shrink type end terminations (indoor) for 11kV 3C x 240 mm2 size

XLPE cable as per DGVCL technical specification)

Supply & fixing of heat & shrinkable end terminations (indoor) for 22 kV 3C x 240 mm2 size

XLPE cable as per DGVCL technical specification

Supply & fixing of heat shrinkable straight through joint for 11kV 3C x 240 mm2 size XLPE

cableas per DGVCL technical specification.

Supply & fixing of heat shrinkable straight through joint type for 22kV 3C x 240 mm2 size XLPE

cable as per DGVCL technical specification

Installation, Testing and commissioning of 11 KV,630 A SCADA Compatible, RRL type- 3 Way

36 9925000038 RMU including Two numbers of earthings as per Drawing (material is in bidder's scope) and as No.

per DGVCL Technical specification.

Installation, Testing and commissioning of 11 KV,630 A SCADA Compatible, RRLL type- 4 Way

37 9925000039 RMU including Two numbers of earthings as per Drawing (material is in bidder's scope) and as No.

per DGVCL Technical specification.

Installation, Testing and commissioning of 22KV,630 A SCADA Compatible, RRL type-3 Way,

38 9925000040 RMU including Two numbers of earthings as per Drawing (material is in bidder's scope) and as No.

per DGVCL Technical specification.

Installation, Testing and commissioning of 22KV,630 A SCADA Compatible, RRLL type-4 Way,

39 9925000041 RMU including Two numbers of earthings as per Drawing (material is in bidder's scope) and as No.

per DGVCL Technical specification.

Construction of plinth for 11KV, RRL type- 3 Way (i.e Two numbers of Isolator & One number

40 9925000042 of Breaker) Ring Main Unit as per DGVCL's technical specification mentioned in drawing no: Drg. No.

11kv-01. All required material will be supplied by contractor.

Construction of plinth for 11KV, RRLL type- 4 Way (i.e Two numbers of Isolator & Two number

41 9925000043 of Breaker)Ring Main Unit as per DGVCL's technical specification mentioned in drawing no:Drg. No.

11kv-02.All required material will be supplied by contractor.

Construction of plinth for 22KV, RRL type- 3 Way (i.e Two numbers of Isolator & One number

42 9925000044 of Breaker) Ring Main Unit as per DGVCL's technical specification mentioned in drawing no: Drg. No.

22kv-01. All required material will be supplied by contractor.

Construction of plinth for 22KV, RRLL type- 4 Way (i.e Two numbers of Isolator & Two number

43 9925000045 of Breaker)Ring Main Unit as per DGVCL's technical specification mentioned in drawing no:Drg. No.

22kv-02.All required material will be supplied by contractor.

Modifications e.g.Providing and fixing of Terminal protectors i.e. Re-use able boot (HT Side

11/22KV, LT Side 1.1KV) including 11/22 KV insulating taps and L.T.(1.1 KV) insulating taps

,Busbar, Tapping from Bus Bar (11/22 KV XLPE cable) through P.G. Clamp for H.T. Jumper to

D.O. Fuse to bushings of Transformer Center, providing & Fixing of jumper and providing &

fixing of Heat Shrinkable Anti Tracking Core Insulating Tubing (Insulation Level 11/22 KV) in H.T.

44 9925000046 jumper , Clamping arrangement of cable support frame on both side of existing Over Head type No.

Distribution Transformer to utilize in Under Ground cable network as per drawing & as per

instruction of Engineer incharge. All live parts i.e. PG-Clamp, connections of D.O.fuses, HT

bushings etc . shall be covered with fixinng of 11/22 KV HT insulating tapes. ( 11/22 KV XLPE

cable will be in scope of DGVCL while all other materials will be in bidder's scope ) .

45 9925000047 Laying of any size of 11/ 22 KV XLPE /PILC Cable in redaymade trench or in open space Cable

46 9925000060 Labour charges for Lying of O/H XLPE cable pole to pole KM

47 9925000064 Supply of 150 mm dia (Inner), thickness 25 mm, 1.0 meter long RCC half round pipe No.

1.DGVCL will provide key material like M.S. materials,ABC/Bare conductors,PSC/RSJ

Poles,Insulators,Fabricated

materials etc. to the contractor.

2.All fabricated items shall be fabricated as per DGVCL approved drawing and by welding rods

confirming to the relevent ISI specification and as directed by Engineer in charge.

3.Necessary electricity connection for fabrication items shall be provided by DGVCL on payment

of required charge for connection & electricity bill of the same shall be paid by the agency.

4.All the rates are inclusive of PF & Exclusive of GST applicable time to time.

5.All steel material are to be painted as below:

(a) Scrubbing of rusted surface properly before applying the paints on to the RSJ poles & steel

fabricated materials of RSJ/PSC poles is must required.

(b) Two coats of approved ISI mark red oxide (primer) is to be properly painted for the RSJ poles

& steel fabricated materials of RSJ/PSC poles.

(c) Two coats of approved ISI mark silver paint (i.e. triple mangoes or equivalent quality silver

paint) is to be properly painted on to the RSJ poles & steel fabricated materials of RSJ/PSC poles.

Total Amount Rs.(Exl. GST)

Total Amount Rs.(Exl. GST)

(Forty Seven Lacs )

EXECUTIVE ENGINEER (O&M)

DGVCL KADODARA DIVISION