KIIFB 2016-17 CONSTRUCTION OF KAVIN MUNAMBU BRIDGE IN KANNUR DISTRICT-General Civil Work-1

1 Bridge Proper

12.1.B.1:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary Soil - Depth upto 3m - Mechanical Means

OD277251/2022-2023:Providing and constructing temporary island of size 12 m *10 m for construction of pile foundation using sand bags and wooden bellies and using cranes with grab Assuming depth of water upto 3m and height of island 3.5 m

OD277258/2022-2023:Providing and constructing temporary island of size 15 m * 12 m for construction of pile foundation using sand bags and wooden bellies and using cranes with grab Assuming depth of water upto 3 m and height of island 3.5 m

OD277259/2022-2023:Providing and constructing temporary island of size 16 m * 8 m for construction of pile foundation using sand bags and wooden bellies and using cranes with grab Assuming depth of water upto 3 m and height of island 3.5 m

OD277262/2022-2023:Providing and constructing temporary island of size 14 m *10 m for construction of pile foundation using sand bags and wooden bellies and using cranes with grab Assuming depth of water upto 3m and height of island 3.5 m

12.9.C:Providing and constructing one span service road to reach island location from one pier location to another pier location

OD22591/2021-2022:Providing permanent casing 1200 mm dia MS liner 6mm thick for files including fabricating conveying and driving in true line and levels as per the direction of engineers at site. (OD Based on MORTH 12.22)

OD22590/2021-2022:Bailing out water using 5HP pump- Bailing out water with 5HP engine and pump set including conveyance to site erection, cost of fuel , lubrication oil and other stores, pay of staff etc. complete (Data as per 60.2.2 of irrigation approved OD)

12.25.3:Bored cast-in-situ M35 grade R.C.C. Pile Using Batching Plant, Transit Mixer and Concrete Pump excluding Reinforcement complete as per Drawing and Technical Specifications and removal of excavated earth with all lifts and lead upto 1000 m. Pile diameter-1200 mm

12.39:Providing and laying of PCC M15 leveling course 100 mm thick below the pile cap

12.38.D.1:Cement Concrete for Reinforced Concrete in Pile Cap complete as per Drawing and Technical Specification RCC Grade M-35 -Using Concrete Mixer

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

13.5.H.p.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M35 - With Batching Plant, Transit Mixer and Concrete Pump - Height upto 5m

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

13.14:Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II) section IX and clause 2005 of MoRTH specifications complete including all accessories as per drawing and Technical Specifications.

14.1F.2.A:"Furnishing and Placing PSC Grade M45 Using Batching Plant, Transit Mixer, and Concrete Pump as per drawing and Technical Specification. For T-beam & slab including launching of precast girders by launching truss upto 40 m span - Height upto 5m"

14.1E.2.2.A:"Furnishing and Placing PSC Grade M40 Using Batching Plant, Transit Mixer, and Concrete Pump as per drawing and Technical Specification. For T-beam & slab - Height upto 5m

14.2:Supplying, fitting and placing HYSD bar reinforcement in super-structure complete as per drawing and technical specifications

14.3:High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete as per drawing and Technical Specifications

14.22:Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 70 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the manufacturer's instructions for installation

14.1.A.1.A:Furnishing and Placing Reinforced Cement Concrete Grade M20 Using Concrete Mixer as per drawing and Technical Specification. For solid slab super-structure - Height up to 5m

8.1.B:Construction of cement concrete kerb with top and bottom width 115 and 165 mm respectively, 325 mm high in M 20 Grade PCC Using Concrete Batching and Mixing Plant on M-10 grade foundation 150 mm thick, foundation having 50 mm projection beyond kerb stone, kerb stone laid with kerb laying machine, foundation concrete laid manually, all complete as per clause 409

14.9:Drainage Spouts complete as per drawing and Technical specification

14.10:PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification.

14.11:Reinforced cement concrete approach slab including reinforcement and formwork complete as per drawing and Technical specification.

5.15:Providing and laying 25 mm thick mastic asphalt wearing course with paving grade bitumen (VG - 30) meeting the requirements given in table 500-40, prepared by using a mastic cooker and laid to the required level and slope after cleaning the surface, including providing an antiskid surface with bitumen precoated fine grained hard stone chipping of 13.2 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, pressed into the surface when the temperature of surfaces is not less than 1000C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 516

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

13.9.A:Back filling behind abutment, wing wall and return wall complete as per drawing and Technical Specification Granular material

14.6:Construction of precast RCC railing of M30 Grade, aggregate size not exceeding 12 mm, true to line and grade, tolerance of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and technical specifications.

8.8:Painting two coats after filling the surface with synthetic enamel paint in all shades on new plastered concrete surfaces

APPROACH ROAD

12.1.B.1:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material. Ordinary Soil - Depth upto 3m - Mechanical Means

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

12.8.1.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer

12.8.B:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications PCC Grade M20 (Without formwork)

3.18:Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2

3.16:Construction of embankment with approved material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and compacting to meet requirement of table 300-2.

4.2.A.1:Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-III -For lower sub-base - Mix in Place Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

5.4.2b:Dense Graded Bituminous Macadam : - For grading - II (26.5 mm nominal size) Providing and laying dense graded bituminous macadam with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder (VG 30) @ 4.0 to 4.5 percent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects.

5.6.2.a:Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.4 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - II (13.2 mm Nominal Size)

8.13:Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

OD142741/2024-2025:Providing PVC 100mm dia Weep holes for retaining walls and culverts complete as per drawing and technical specifications

8.35:Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing with adhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3 Road Markers/Road Stud with Lense Reflector :-

8.4.11:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 75 cm triangle

8.4.4:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 80 mm x 60 mm rectangular

8.6:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 High Intensity Micro Prismatic (Type IV) grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with an area exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on suitably designed GI pipe pole not less than 50mm NB , 2 Nos. confirming to IS 1239, firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

55.10.1:Providing and erecting retro-reflectorised Object Hazard Marker 300mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801.300 mm x 900 mm

55.14:Providing and fixing retro-reflectorised ceramic tilesProviding and fixing retro-reflectorised ceramic tiles of size 10cmX20cm using High Intensity Micro Prismatic (Type IV) grade sheeting with 7 years warranty fixed over Ist quality ceramic glazed tiles including cost of glue, cutting charges, fixing with suitable adhisive on concrete or other surface etc complete.

55.16:Providing and fixing guard post Providing and fixing guard post of size 200mmx200mm, 1400mm long, 800mm above ground level and 600mm below GL. casted in M20 Grade concrete reinforced with 4 nos of 8mm dia longitudinal bars and 6mm dia stirrups @ 100mm c/c, firmly fixed in position by means of foundation of size 0.5mx0.5mx0.7m in M15 grade concrete below ground level including painting 2 coats on exposed surface with synthetic enamel paint in alternate white & black band 20cm wide

OD25553/2021-2022:Supplying installation and commissioning of 60 WAT LED Stand alone solar street light mounted on octagonal galvanized pipe 7 m height above GL including excavation for foundation reinforcement with panel structure , battery, battery box, charger controller, control circuit and all accessories with 3 years comprehensive warranty and as per technical specification

8.4.12:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 50cmx 60 cm rectangular (Single chevron etc.)

55.38a:Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on Structural Steel c section vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of structural steel c section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3.

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