TOKEN NO. GE/K-27/2024-25 - REPAIR AND MAINT OF DG SET AND ALLIED WORKS AT VARIOUS UNIT AT DRASS UNDER GE KARGIL

Amount

M&L for Maintenance and Servicing to Diesel Engine Generating Set of any type and make including draining out of diesel from tank, cleaning the tank with Keroscene Oil and force Air complete and including welding if any leakage detected, refilling the drained out diesel, draining out engine oil from the chamber, cleaning the chamber thoroughly and refilling the same with new engine oil to required level, replacing the fuel filter, lubericating oil filter, check & clean air cleaner, replaceing air cleaner elements, check coolant level & make up the same, drain the Fuel filter & water separator, replace the unserviceable brass connectors for batteries, cleaning of battery terminals & applying petroleum jelly to battery terminal posts & brass connectors, changing of V-belts, changing rubber hoses and clips of air cleaner, checking of exhaust leakage, governor, breathers etc, adjust/set the same for proper functioning of DG Set, checking of fuel, oil level etc, adjusting and keeping the fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories as prescribed by the manufacturer and test for satisfactory running of DG set for two hour at connected load & record shall be made in respect of RPM, oil pressure, oil temperature, coolant temperature, voltage, frequency, load current, battery charging, fuel consumption etc., checking all rubber/hose pipes, checking of coupling joints, v belts speed governer, air filter, filter elements, valve tappet adjustments ,leakage of coolant,oil etc and repair /replace defective item complete as directed by the Engr-in-Charge. (Meterial incooperated the repair will be measured and paid seperately under respective items. The rate includes any minor items such as nut, bolt, washer and any type of welding works included in the quoted rate) suitable for 200 KVA (BS IV/VI engine) capacity Silent DG set of Make Cummins/Kirloskar/Greaves

Srl item No. 1.00 (Contd...) NOTE : Maintenance and Servicing of DG sets may be executed once or more throughout the CA duration as per site requirement and to be paid accordingly.

All as per srl item No 1.00 above but for 160 KVA DG set

All as per srl item No 1.00 above but for 125 KVA DG set

All as per srl item No 1.00 above but for 100 KVA DG set

All as per srl item No 1.00 above but for 62.5 KVA DG set

Supply only of spare parts suitable for DG set of 200 KVA capacity, Make Cummins/Kirloskar/Greaves and the same to be replaced during servicing or after when as required. Note : Labour charges to be paid only once against respective item for replacement of parts under item No 1.00.

Fuel filter as per sample

Lube oil filter as per sample

Tensioner Belt

Set of Hose Pipe Plain

Set of hose flexible

Air filter outer element

Air filter inner element

Fan belt V ribbed

Brass thimble suitable size

Fuel water seperator as per sample

Fuel pipe Make as per sample.

Indicator service

Fuel transfer pump complete set as per sample.

Gasket cylinder Head complete.

Lubricant oil temperature Gauge

Copper washer

Alternator "V" Belt suitable size Make as per sample.

High Pressure Pipe

Coolant filter as per sample

Control display as per sample

Supply only of spare parts suitable for DG set of 160 KVA capacity, Make Cummins/Kirloskar/Greaves and the same to be replaced during servicing or after when as required. Note : Labour charges to be paid only once against respective item for replacement of parts under item No 2.00

Fuel filter as per sample

Lube oil filter as per sample

Tensioner Belt

Set of Hose Pipe Plain

Set of hose flexible

Air filter outer element

Air filter inner element

Fan belt V ribbed

Brass thimble suitable size

Fuel water seperator as per sample

Fuel pipe Make as per sample.

Indicator service

Fuel transfer pump complete set as per sample.

Gasket cylinder Head complete.

Fuel filter head

Lubricant oil temperature Gauge

Copper washer

Alternator "V" Belt suitable size Make as per sample.

High Pressure Pipe

Coolant filter as per sample

Control display as per sample

Supply only of spare parts suitable for DG set of 125/100 KVA capacity, Make Cummins/Kirloskar/Greaves and the same to be replaced during servicing or after when as required. Note : Labour charges to be paid only once against respective item for replacement of parts under item No 3.00 and 4.00

Fuel filter as per sample

Lube oil filter as per sample

Tensioner Belt

Set of Hose Pipe Plain

Set of hose flexible

Air filter outer element

Air filter inner element

Fan belt V ribbed

Brass thimble suitable size

Fuel water seperator as per sample

Fuel pipe Make as per sample.

Indicator service

Fuel transfer pump complete set as per sample.

Gasket cylinder Head complete.

Fuel filter head Make: Bosch,

Lubricant oil temperature Gauge

Copper washer

Alternator "V" Belt suitable size Make as per sample.

High Pressure Pipe

Coolant filter as per sample

Control display as per sample

Supply only of spare parts suitable for DG set of 62.5 KVA capacity, Make Cummins/Kirloskar/Greaves and the same to be replaced during servicing or after when as required. Note : Labour charges to be paid only once against respective item for replacement of parts under item No 5.00 .

Fuel filter as per sample

Lube oil filter as per sample

Tensioner Belt

Set of Hose Pipe Plain

Set of hose flexible

Air filter outer element

Air filter inner element

Fan belt V ribbed

Brass thimble suitable size

Fuel filter head Make: Bosch,

Fuel pipe Make as per sample.

Indicator service

Fuel transfer pump complete set as per sample.

Gasket cylinder Head complete.

Lubricant oil temperature Gauge

Copper washer

Alternator "V" Belt suitable size Make as per sample.

High Pressure Pipe

Coolant filter as per sample

Control display as per sample

Supply and fixing in replacement of Electronic Digital control panel complete with wiring and connected part such as harnes, sensors and AVR for alternator incuding digital stateing switch. Make:- Powercom/ equivalent suitable for DG set of any make and capacity of 200/160/125/100/62.5 KVA.

Supply and fixing in replacement of Actuator complete set for DG set of any make and of capacity 200/125/100/62.5 KVA as per sample.

M&L for overhauling/servicing and repairing of injector assembly including replacement of nozzles, cup seal, fork for injector, Nut, plunger, delivery valve, injector washer, spherical washer, spring washer, spindle, spring, stud, nut etc and pressure setting as required and replacement of timing shaft with coupling all as directed by Engr-in-Charge for Cumins make DG set 200 KVA (BS IV/VI engine) . (Note: All injector Nozzel in a single DG set)

All as per Srl item No. 12.00 above but for DG Set 160/125/100 KVA. (Note: All injector Nozzel in a single DG set)

All as per Srl item No. 12.00 above but for DG Set 62.5 KVA. (Note: All injector Nozzel in a single DG set)

M&L for calibration of injectors of DG Set 200 KVA (BS IV/VI engine), including repairing of rail manifold, fuel high pressure motor, etc all as required and testing after refixing on engine and setting the rated RPM for Kirlosker/Greaves/Cummins make DG set complete all as directed by Engr-in-Charge.

All as per Srl item No. 15.00 here-in-before but for DG Set 160 KVA.

All as per Srl item No. 15.00 here-in-before but for DG Set 125 KVA.

All as per Srl item No. 15.00 here-in-before but for DG Set 100 KVA.

All as per Srl item No. 15.00 here-in-before but for DG Set 62.5 KVA.

Repair/Servicing and calibration of fuel injecion pump of DG Set 200 KVA (BS IV/VI engine), including replacment of plunger, manifold washer, etc all as required and testing after refixing on engine and setting the rated RPM for Kirlosker/Greaves/ Cummins make DG set complete all as directed by Engr-in-Charge.

All as per Srl item No. 20.00 here-in-above but for DG Set 160 KVA of Make: Kirlosker/Greaves/Cummins.

All as per Srl item No. 20.00 here-in-above but for DG Set 125 KVA of Make: Kirlosker/Greaves/Cummins.

All as per Srl item No. 20.00 here-in-above but for DG Set 100 KVA of Make: Kirlosker/Greaves/Cummins.

All as per Srl item No. 20.00 here-in-above but for DG Set 62.5 KVA of Make: Kirlosker/Greaves/Cummins.

Dismantling of UNSV self starter of capacity 12/24 volts from engine and shifting to civil workshop for repair/overhauling of the self starter by rewinding of field coil, repair and rewinding of armature and fixing it to the existing place after repairing, complete all as specified and directed by Engr-in-Charge.

S&F in replacement of self starter and other related components suitable for DG set of make Cummins/Kirloskar/Greaves/ Stampford of capacity 200 KVA .

All as per Srl item No. 26.00 above but for DG Set of make Cummins/ Kirloskar/ Greaves/ Stampford of capacity 160/125/100 KVA.

All as per Srl item No. 26.00 above but for DG Set of make Cummins/ Kirloskar/ Greaves/ Stampford of capacity 62.5 KVA.

Repairs of radiator assembly by dismantling from engine and removing the sediments and scales, corrosion etc by means of descaling chemical cleaning and high pressure water washing and air cleaning, gas welding / soldering with good quality material for stopping the leakage etc, re-assembling the same with new gaskets, fixing to the engine with hoses, clips complete to the entire satisfaction of Engineer-in-Charge as required for DG Set of capacity 62.5 KVA.

All as per Srl item No. 29.00 above but for DG Set of capacity 100 KVA.

All as per Srl item No. 29.00 above but for DG Set of capacity 125 KVA.

All as per Srl item No. 29.00 above but for DG Set of capacity 160 KVA.

All as per Srl item No. 29.00 above but for DG Set of capacity 200 KVA.

Supply and fixing in replacement of complete radiator assembly with copper tubing, Gasket, nut and all connected accessaries all as per sample for DG Set 62.5 KVA .

All as per Srl item No. 34.00 above but for DG Set 125/100 KVA.

All as per srl item No 34 above but for DG Set 160 KVA.

All as per Srl item No. 34.00 above but for DG Set 200 KVA.

M&L for repairing decarburising, manifolds exhaust system from the DG set, cutting and rewelding of exhaust system and cleaning with soap, Kerosene and forced water/Air complete and refixing including welding, nuts bolts and washer etc if any for the 200 KVA Silent DG Set.

All as per Srl item No. 38.00 above but for DG Set 160/125/100 KVA.

All as per Srl item No. 38.00 above but for DG Set 62.5 KVA.

Supply and fixing in replacement of turbo charger complete with Gasket, stud, nut and hexagonal flange all as per sample for DG Set 62.5 KVA.

All as per Srl item No. 41.00 above but for DG Set 100 KVA.

All as per Srl item No. 41.00 above but for DG Set 125 KVA.

All as per Srl item No. 41.00 above but for DG Set 160 KVA.

All as per Srl item No. 41.00 above but for DG Set 200 KVA.

Overhauling to DG set 160/125/100 KVA of Make Greaves/Kirloskar/Cummins by dismantling the complete Engine assembly by replacing the worn out parts with new parts such as piston assemby with ring set and linner of engine bore complete sets, begen bearing sets, inlet valve sets, exhaust valve sets, valve grinding, head gaskit set, head grinding and reassembling the engine, testing for desire electrical load, all transportation are included in complete job. Note: following items required to complete above job are paid seperately under relvent items as Supply only :

Piston Set for all 6 Cylinder

Piston Ring Set for all 6 Cylinder

Liner Set for all 6 Cylinder

Head gas Kit for all 6 Cylinder

CR Bush Set for all 6 Cylinder

Bagan piece set Standard for all 6 Cylinder

Main Standard for all 6 Cylinder

Thrush washer for all 6 Cylinder

Main oil seal for all 6 Cylinder

Timing oil seal for all 6 Cylinder

Gen Set for all 6 Cylinder

Head valve set for all 6 Cylinder

Guide set for all 6 Cylinder

Spring washer set for all 6 Cylinder

Exhaust valve for all 6 Cylinder

Inlet valve for all 6 Cylinder

Main Crank

Crank Shaft

Cam bush set

Overhauling to DG set 62.5 KVA of Make Greaves/ Kirloskar/Cummins by dismantling the complete Engine assembly by replacing the worn out parts with new parts such as piston assembly with ring set and linner of engine bore complete sets, begen bearing sets, inlet valve sets, exhaust valve sets, valve grinding, head gaskit set, head grinding and reassembling the engine, testing for desire electrical load, all transportation, other work required if any are included in complete job. Note: following items required to complete above job are paid seperately under relvent items as Supply only :-

Piston Set for all 6 Cylinder

Piston Ring Set for all 6 Cylinder

Liner Set for all 6 Cylinder

Head gas Kit for all 6 Cylinder

CR Bush Set for all 6 Cylinder

Bagan piece set Standard for all 6 Cylinder

Main Standard for all 6 Cylinder

Thrush washer for all 6 Cylinder

Main oil seal for all 6 Cylinder

Timing oil seal for all 6 Cylinder

Gen Set for all 6 Cylinder

Head valve set for all 6 Cylinder

Guide set for all 6 Cylinder

Spring washer set for all 6 Cylinder

Exhaust valve for all 6 Cylinder

Inlet valve for all 6 Cylinder

Main Crank

Crank Shaft

Cam bush set

Overhauling to DG set 200 KVA (6 cylinder, BS IV/VI) of Make Greaves/Kirloskar/Cummins by dismantling the complete Engine assembly by replacing the worn out parts with new parts such as piston assembly with ring set and linner of engine bore complete sets, begen bearing sets, inlet valve sets, exhaust valve sets, valve grinding, head gaskit set, head grinding and reassembling the engine, testing for desire electrical load, all transportation, other work required if any are included in complete job. Note: following items required to complete above job are paid seperately under relvent items as Supply only :

Piston Set for all 6 Cylinder

Piston Ring Set for all 6 Cylinder

Liner Set for all 6 Cylinder

Head gas Kit for all 6 Cylinder

CR Bush Set for all 6 Cylinder

Bagan piece set Standard for all 6 Cylinder

Main Standard for all 6 Cylinder

Thrush washer for all 6 Cylinder

Main oil seal for all 6 Cylinder

Timing oil seal for all 6 Cylinder

Gen Set for all 6 Cylinder

Head valve set for all 6 Cylinder

Guide set for all 6 Cylinder

Spring washer set for all 6 Cylinder

Exhaust valve for all 6 Cylinder

Inlet valve for all 6 Cylinder

Main Crank

Crank Shaft

Cam bush set

M&L for Repair to DG set 200 KVA Make Cummins by dismantling the complete Diesel engine generating set, opening of Engine complete for cleaning, washing, checking of its all parts head assembly by replacing the worn out parts with new parts such as inlet valve sets, exhaust valve sets, valve grinding, head gaskit set, head grinding and reassembling the engine, testing for desire electrical load.All transportation, other required work if any are included in complete job.

All as per Srl item No. 49.00 above but for DG Set 125/160/100 KVA.

All as per Srl item No. 49.00 above but for DG Set 62.5 KVA.

Supply and fixing in replacement of AVR suitable for DG Set of cap 200 KVA as per sample.

All as per Srl item No. 52.00 above but for DG Set 160/125/100 KVA.

All as per Srl item No. 52.00 above but for DG Set 62.5 KVA.

Supply and replacement of solenoid valve complete with replacement of burnt connection wiring all as per sample for DG Set 62.5 KVA all as directed by Engr-in-Charge.

Supply and replacement of solenoid valve complete with replacement of burnt connection wiring all as per sample for DG Set 100/125 KVA all as directed by Engr-in-Charge.

Supply and replacement of solenoid valve complete with replacement of burnt connection wiring all as per sample for DG Set 160 KVA all as directed by Engr-in-Charge.

Supply and replacement of solenoid valve complete with replacement of burnt connection wiring all as per sample for DG Set 200 KVA all as directed by Engr-in-Charge.

Supply and replacement of fan blade assembly complete with fan blade, pully, bearing all as per sample for DG Set 200 KVA of Make : Kirloskar/Greaves/Cummins.

Supply and replacement of fan blade assembly complete with fan blade, pully, bearing all as per sample for DG Set 160 KVA of Make : Kirloskar/Greaves/Cummins.

Supply and replacement of fan blade assembly complete with fan blade, pully, bearing all as per sample for DG Set 125 KVA of Make : Kirloskar/Greaves/Cummins.

Supply and replacement of fan blade assembly complete with fan blade, pully, bearing all as per sample for DG Set 100 KVA of Make : Kirloskar/Greaves/Cummins.

Supply and replaceement of fan blade assembly complete with fan blade, pully, bearing all as per sample for DG Set 62.5 KVA of Make: Kirloskar/Greaves/Cummins.

M&L for servicing of complete alternator assembly by opening the end cover, cleaning the dust and rust formed over the terminals, cleaning with CTC Spray/liquid and rewinding with copper wire as existing and replacement of all connected accessories and refixing the same with alternator fan, nuts, washers, packings and connected accessaries suitable for DG Set of any make and of capacity 200/160/125/100/62.5 KVA complete all as specified and directed by Engr-in-Charge.

Supply & fixing, connecting & testing in replacement of battery, 12 volts, 180 AH with lead acid with brass terminals etc including initial charging of Battery complete all as specified and directed by Engr-in-Charge. (Make- EXIDE / AMRON/AMCO).

Supply & fixing, connecting & testing in replacement of battery, 12 volts, 90 AH with lead acid with brass terminals etc including initial charging of Battery complete all as specified and directed by Engr-in-charge. (Make- EXIDE / AMRON/AMCO).

Supply & fixing battery link lead 1.50 m long made out with 25 sqmm single core PVC insulated copper conductor cable including two Nos Brass Battery terminal.

Supply & fixing and replacement of Dynamo/alternator suitable for DG set of 62.5/100/125 KVA capacity of Make Cummins/ Kirloskar/Greaves for battery charging and fixing on engine, testing/commissioning complete for engine having 12 Volt capacity battery.

Supply & fixing and replacement of Dynamo/alternator suitable for DG set of 160/200 KVA capacity of Make Cummins/ Kirloskar/Greaves for battery charging and fixing on engine, testing/commissioning complete for engine having 24 Volt capacity battery.

Supply & Fixing in replacement of battery charger of capacity 24 volt, 10 A with auto cut OFF complete with all required necessary wiring.

Note : Deduction for amount of Rs 127865.00 as listed in Schedule A Part - II ( Schedule of Credit) shall be made while awarding of contract.

EVERGREEN GROUP OF INDUSTRIES (BID ID -3079482)

national engineering (BID ID -3068426)

KASHMIR FAIR DEAL SERVICES (BID ID -3077930)