Providing water proofing treatment and arresting roof leakages in Ekadasi mandapam, Potu, Stone Mandapams, Garudalawar Sannidhi and Kalyanosava mandapam in Sri Kalyana Venkateswara Swamy Temple at Narayanavanam, Tirupati District

Dismantling, clearing away and carefully stacking materials useful for re-use, Flat and pan tiles or Mangalore tiles over flat tiles without roof timbers

SPECIALISED FIVE LAYER SYSTEM OF WATERPROOFING TREATMENT TO THE TERRACE WITH FOLLOWING SPECIFICATION.

Providing and laying five layer water proofing cum heat insulation treatment (MIX GUARD HR5) over existing roof slab, all as directed by Engineer-in-charge and as per the following specification: Arresting roof leakage by providing five layer treatment with MIX GUARD HR5 – five layer system of FAB Chemicals or equivalent elastomeric water proofing and heat reflective coating comprising of the following:

A.Surface preparation – Cleaning the whole area with wire brush. Chipping all loose/dead mortar thoroughly. Cleaning the entire area with high pressure water jetting to remove all loose particles/grease/oil/dust/dirt/curing compound etc. Surface cracks must be filled with Mix Build GP and wide cracks must be cut and repaired with Mix build SR polymer modified repair mortar. B) Application of Mix Guard HR5 – five layer system with brush.

1. First layer – MIX PRIME AC-100 Apply base prime coat using Mix Prime AC100 compound which is produced by mixing Mix Prime AC-100 with water and cement at the ratio 2:1:3 (Mix prime AC 100 : water : cement) by volume with a slow speed drill with paddle. This compound shall be applied with sufficient thickness to cover the holes/pores/cracks @ 1 lit/Sqm area (0.35 Lt of MIX Prime AC100/Sqm)

2. Second Layer – MIX MAT GFM 70 / 50 Mix mat GFM70/50 Synthetic fibre reinforced mesh shall be spread on the top of the primer/in mix with Mix prime AC100 in the wet condition and allow to dry for a period of 6 to 8 hours. A minimum overlap of 100 mm to be provided at the joints i.e. at 1.10 Sqm/Sqm. The Mix mat GFM Mesh shall confirm to the technical specification as per the manufacturers data sheet (40 Gram / Sqm as a weight )

3. Third Layer – MIX PRIME AC Apply one coat of Mix Prime AC water based acrylic primer (with undiluted material) over the MIX mat GFM mesh @ 0.25 Kg/Sqm as a water tight primer in white colour and allow to dry for a period of 6 hours.

4. Fourth layer – MIX GUARD HR (Base Coat) Apply one coat of Mix Guard HR acrylic based water proof and weather proof coating in white colour (with undiluted material) @ 0.50 kg/sq.m as a membrane on top of Mix prime AC and allow to dry for a period of 6 hours.

5. Fifth Layer – Mix Guard HR Extra (Top Coat) Apply one coat of Mix Guard Hr Extra acrylic based fibre reinforced water proofing and heat reflective membrane in white colour on top of Mix Guard HR base coat (With undiluted material) @ 0.50 kg/sq.m. And allow to dry the system for period of 24 hours to allow foot traffic.

Note: All the materials namely Mix Prime AC100, Mix Mat GFM70/50, Mix Prime AC, Mix Guard HR and Mix Guard HR Extra shall be procured for the entire work order quantity based on the consumption/coverage area as specified in the specification and shall be ensured by Engineer-in-charge. The Mix Guard HR5 layer system shall be carried out as per FAB Specifications.

Tensile strength : 6.00 N/mm2 (ASTM D412 – 87) Adhesion to substance : > 1.5 N/mm2 (ASTM D4541) for MIX PRIME AC100 slurry with HP tiles, cementitious substrate and subsequent layers. Appearance: White/Grey/Terracotta liquid components Dry film apperance : Joint free membrane Density : 1.3 gm/cc

Tear strength : > 17 N/mm2 (ASTM D1004-76) Elongation at break : 200% for the system (ASTM D638) DFT of cured membrane : 1500 to 1700 microns Total Solids content: 68% + 2% . Water penetration : No leak at 7 bars +ve side (DIN 1048) Application temperature : 5 deg C to 50 deg C Touch dry: 2 hrs at 25 deg C Recoatable : 6-8 hrs at 25 deg C Full cure: 7 days.

SPECIALISED FIVE LAYER SYSTEM OF WATERPROOFING TREATMENT TO THE TERRACE WITH Roofcare-prc 5 Systems or equivalent ( ROOFCARE PRC 5 (Armstrong) / ZORICOAT PFC 5 (PMCC)/ POWER SAC 5 L (EBT)/ WATERSHIELD 5 LWC.

a). Ist Layer Black coloured chemcial treatment : Providng and application of one coat of High bonding, flexible bituminous polyurethane blended bituminous coating with – Roofcare prc 5 systems Confiming to ASTM-G 154 -2000 or equavalent Ist Layer diluting with water at 1 : 1 ratio as a primer coat at a consumption of 200ml per Sqm.

b). IInd Layer : Providing and laying of Fibre Mesh 40 GSM, with 1 Mtr width and 50mm overlap on the primed surface.

c). IIIrd Layer Grey coloured coating : Providing and application of one coat of Acrylic rubberized elastomeric flexible waterproof grey coating with – Roofcare prc 5 systems ASTM-C 836 or equavalent or equavalent diluting with 50% of water at a consumption of 400ml per Sqm.

d). IVth Layer white colured coating : Providing and application of one coat of High solid, cold applied, Fibre reinforced acrylic elastomeric waterproof membrane off white coating –Roofcare prc 5 systems Confiming to ASTM-G 154 -2000 or equavalent coating (add the water upto 200ml ) (Consumption of 350ml per Sqm ).

e). Vth Layer super white reflective coating : Application of one coat of 100% pure acrylic solar reflective pure white coating withRoofcareprc 5 systems Confirming to ASTM -C 297 or equavalent solar refective coating diluting with 20% of water (Consumption of 300ml per Sqm ).

THE ABOVE TREATMENT WILL BE GUARANTEED FOR 5 YEARS

Repair to damaged concrete (ceiling/Beams/ columns)

The following procedure is to be adopted to repair the damaged concrete on ceiling/ Beams/ columns.

1) Temporary and adequate support by properly designing, staging and shuttering consisting of steel/ wooden props from the floor is to be provided. 2)(a) The damaged/ loose/ spalled/ friable concrete is to be removed by wire brushing, Scraping etc., to expose rusted reinforcement. (b) If the existing reinforcement is not damaged in terms of its size, strength, bonding properties etc., then step (4) is to be followed. (c) If the existing reinforcement (mild or tor steel) is damaged, then the same is to be replaced with new bars similar to the existing bars and then step (4) is to be followed. 3) All loose scale and corrosion deposits on the reinforcement shall be removed by Wire brushing, scraping or other mechanical means. 4) Two coats of Anti corrosive coating for steel are to be applied to avoid future rusting. 5) The exposed surface is to be finished neatly, by cement mortar duly adding suitable Polymer modifier bonding agent. 6) Curing is to be done by using a water based concrete curing compound.

The following materials are to be used depending upon the manufacturer

MAKE ANTI-CORROSIVE AGENT a) Dr.FIXIT DR.Fixit Rust remover b)FOSROC Nitozinc Primer Chemicals(Ind.) Pvt. Ltd.

MAKE BONDING AGENTT a)Dr.FIXIT DR.Fixit Micro concrete b)FOSROC Nitobond SBR Chemicals(Ind.) Pvt. Ltd.

MAKE CURING COMPOUND a) Dr.FIXIT Water b)FOSROC Concure WB Chemicals(Ind.) Pvt. Ltd.

NOTE: 1) The rate is excluding cost of scaffolding and plastering. 2) The rate does not include the cost of the new reinforcement replacing the existing reinforcement. If the new reinforcement is placed, the cost of the same is to be paid separately.

Cement Concrete CC(1:2.5:5) using 20 mm (0.54 cu.m) and 12 mm (0.36cu.m) nominal size hard broken granite crushed metal from any source conforming to the relevant ISI standards for foundations etc., laid in layers of not more than 15 cms thick well compacted including curing, ,machine mixing, cost and conveyance of all materials etc., complete. Note: Measurement boxes shall be used for measuring the quantities of cement, aggregate and water required for the given concrete mix.

Providing weather proof course with Screeding concrete in CC(1:2:4), 25mm average thickness using 6 to 10mm nominal size HBG crushed metal chips, screeding duly embedding 24G chicken mesh with necessary overlap etc.., and finishing the surface neatly and rounding the edges at parapet walls, columns etc.., including cost of chicken mesh, including cost and conveyance of all materials etc..., complete as directed during execution.

Plastering in Cement mortar (1:3) 12mm thick using best river sand from approved quarry including cost and conveyance of all materials, screening, curing, rounding of corners, incidental charges as directed during execution complying with standard specifications etc., complete for the following proportions

Dismantling, clearing away and carefully stacking materials useful for re-use, Flat and pan tiles or Mangalore tiles over flat tiles without roof timbers

SPECIALISED FIVE LAYER SYSTEM OF WATERPROOFING TREATMENT TO THE TERRACE WITH FOLLOWING SPECIFICATION.

Providing and laying five layer water proofing cum heat insulation treatment (MIX GUARD HR5) over existing roof slab, all as directed by Engineer-in-charge and as per the following specification: Arresting roof leakage by providing five layer treatment with MIX GUARD HR5 – five layer system of FAB Chemicals or equivalent elastomeric water proofing and heat reflective coating comprising of the following:

A.Surface preparation – Cleaning the whole area with wire brush. Chipping all loose/dead mortar thoroughly. Cleaning the entire area with high pressure water jetting to remove all loose particles/grease/oil/dust/dirt/curing compound etc. Surface cracks must be filled with Mix Build GP and wide cracks must be cut and repaired with Mix build SR polymer modified repair mortar. B) Application of Mix Guard HR5 – five layer system with brush.

1. First layer – MIX PRIME AC-100 Apply base prime coat using Mix Prime AC100 compound which is produced by mixing Mix Prime AC-100 with water and cement at the ratio 2:1:3 (Mix prime AC 100 : water : cement) by volume with a slow speed drill with paddle. This compound shall be applied with sufficient thickness to cover the holes/pores/cracks @ 1 lit/Sqm area (0.35 Lt of MIX Prime AC100/Sqm)

2. Second Layer – MIX MAT GFM 70 / 50 Mix mat GFM70/50 Synthetic fibre reinforced mesh shall be spread on the top of the primer/in mix with Mix prime AC100 in the wet condition and allow to dry for a period of 6 to 8 hours. A minimum overlap of 100 mm to be provided at the joints i.e. at 1.10 Sqm/Sqm. The Mix mat GFM Mesh shall confirm to the technical specification as per the manufacturers data sheet (40 Gram / Sqm as a weight )

3. Third Layer – MIX PRIME AC Apply one coat of Mix Prime AC water based acrylic primer (with undiluted material) over the MIX mat GFM mesh @ 0.25 Kg/Sqm as a water tight primer in white colour and allow to dry for a period of 6 hours.

4. Fourth layer – MIX GUARD HR (Base Coat) Apply one coat of Mix Guard HR acrylic based water proof and weather proof coating in white colour (with undiluted material) @ 0.50 kg/sq.m as a membrane on top of Mix prime AC and allow to dry for a period of 6 hours.

5. Fifth Layer – Mix Guard HR Extra (Top Coat) Apply one coat of Mix Guard Hr Extra acrylic based fibre reinforced water proofing and heat reflective membrane in white colour on top of Mix Guard HR base coat (With undiluted material) @ 0.50 kg/sq.m. And allow to dry the system for period of 24 hours to allow foot traffic.

Note: All the materials namely Mix Prime AC100, Mix Mat GFM70/50, Mix Prime AC, Mix Guard HR and Mix Guard HR Extra shall be procured for the entire work order quantity based on the consumption/coverage area as specified in the specification and shall be ensured by Engineer-in-charge. The Mix Guard HR5 layer system shall be carried out as per FAB Specifications.

Tensile strength : 6.00 N/mm2 (ASTM D412 – 87) Adhesion to substance : > 1.5 N/mm2 (ASTM D4541) for MIX PRIME AC100 slurry with HP tiles, cementitious substrate and subsequent layers. Appearance: White/Grey/Terracotta liquid components Dry film apperance : Joint free membrane Density : 1.3 gm/cc

Tear strength : > 17 N/mm2 (ASTM D1004-76) Elongation at break : 200% for the system (ASTM D638) DFT of cured membrane : 1500 to 1700 microns Total Solids content: 68% + 2% . Water penetration : No leak at 7 bars +ve side (DIN 1048) Application temperature : 5 deg C to 50 deg C Touch dry: 2 hrs at 25 deg C Recoatable : 6-8 hrs at 25 deg C Full cure: 7 days.

SPECIALISED FIVE LAYER SYSTEM OF WATERPROOFING TREATMENT TO THE TERRACE WITH Roofcare-prc 5 Systems or equivalent ( ROOFCARE PRC 5 (Armstrong) / ZORICOAT PFC 5 (PMCC)/ POWER SAC 5 L (EBT)/ WATERSHIELD 5 LWC.

a). Ist Layer Black coloured chemcial treatment : Providng and application of one coat of High bonding, flexible bituminous polyurethane blended bituminous coating with – Roofcare prc 5 systems Confiming to ASTM-G 154 -2000 or equavalent Ist Layer diluting with water at 1 : 1 ratio as a primer coat at a consumption of 200ml per Sqm.

b). IInd Layer : Providing and laying of Fibre Mesh 40 GSM, with 1 Mtr width and 50mm overlap on the primed surface.

c). IIIrd Layer Grey coloured coating : Providing and application of one coat of Acrylic rubberized elastomeric flexible waterproof grey coating with – Roofcare prc 5 systems ASTM-C 836 or equavalent or equavalent diluting with 50% of water at a consumption of 400ml per Sqm.

d). IVth Layer white colured coating : Providing and application of one coat of High solid, cold applied, Fibre reinforced acrylic elastomeric waterproof membrane off white coating –Roofcare prc 5 systems Confiming to ASTM-G 154 -2000 or equavalent coating (add the water upto 200ml ) (Consumption of 350ml per Sqm ).

e). Vth Layer super white reflective coating : Application of one coat of 100% pure acrylic solar reflective pure white coating withRoofcareprc 5 systems Confirming to ASTM -C 297 or equavalent solar refective coating diluting with 20% of water (Consumption of 300ml per Sqm ).

THE ABOVE TREATMENT WILL BE GUARANTEED FOR 5 YEARS

Repair to damaged concrete (ceiling/Beams/ columns)

The following procedure is to be adopted to repair the damaged concrete on ceiling/ Beams/ columns.

1) Temporary and adequate support by properly designing, staging and shuttering consisting of steel/ wooden props from the floor is to be provided. 2)(a) The damaged/ loose/ spalled/ friable concrete is to be removed by wire brushing, Scraping etc., to expose rusted reinforcement. (b) If the existing reinforcement is not damaged in terms of its size, strength, bonding properties etc., then step (4) is to be followed. (c) If the existing reinforcement (mild or tor steel) is damaged, then the same is to be replaced with new bars similar to the existing bars and then step (4) is to be followed. 3) All loose scale and corrosion deposits on the reinforcement shall be removed by Wire brushing, scraping or other mechanical means. 4) Two coats of Anti corrosive coating for steel are to be applied to avoid future rusting. 5) The exposed surface is to be finished neatly, by cement mortar duly adding suitable Polymer modifier bonding agent. 6) Curing is to be done by using a water based concrete curing compound.

The following materials are to be used depending upon the manufacturer

MAKE ANTI-CORROSIVE AGENT a) Dr.FIXIT DR.Fixit Rust remover b)FOSROC Nitozinc Primer Chemicals(Ind.) Pvt. Ltd.

MAKE BONDING AGENTT a)Dr.FIXIT DR.Fixit Micro concrete b)FOSROC Nitobond SBR Chemicals(Ind.) Pvt. Ltd.

MAKE CURING COMPOUND a) Dr.FIXIT Water b)FOSROC Concure WB Chemicals(Ind.) Pvt. Ltd.

NOTE: 1) The rate is excluding cost of scaffolding and plastering. 2) The rate does not include the cost of the new reinforcement replacing the existing reinforcement. If the new reinforcement is placed, the cost of the same is to be paid separately.

Cement Concrete CC(1:2.5:5) using 20 mm (0.54 cu.m) and 12 mm (0.36cu.m) nominal size hard broken granite crushed metal from any source conforming to the relevant ISI standards for foundations etc., laid in layers of not more than 15 cms thick well compacted including curing, ,machine mixing, cost and conveyance of all materials etc., complete. Note: Measurement boxes shall be used for measuring the quantities of cement, aggregate and water required for the given concrete mix.

Providing weather proof course with Screeding concrete in CC(1:2:4), 25mm average thickness using 6 to 10mm nominal size HBG crushed metal chips, screeding duly embedding 24G chicken mesh with necessary overlap etc.., and finishing the surface neatly and rounding the edges at parapet walls, columns etc.., including cost of chicken mesh, including cost and conveyance of all materials etc..., complete as directed during execution.

Plastering in Cement mortar (1:3) 12mm thick using best river sand from approved quarry including cost and conveyance of all materials, screening, curing, rounding of corners, incidental charges as directed during execution complying with standard specifications etc., complete for the following proportions