SUPPLY INSTALLATION TESTING COMMISSIONING AND VALIDATION OF HVAC SYSTEM AS PER GMP STANDARD FOR BETA LACTUM BLISTER PACKING PROJECT

AIR HANDLING UNITS - (ISO - 8)

Commissioning of already supplied Air Handling units with double skin construction fabricated from Al extruded section frame structure with internal coving and in Thermal break construction, the inner skin 0.6MM thick Plain G.I & outer skin 0.6mm thick precoated GI constrution with 43 mm thick Puff insulation panel, with G4 fresh air filter, Prefilter section with G4 filters, cooling coil section with 6 row deep DX cooling coil , insulated SS 304 drain Pan,blower section with backward curve DIDW centrifugal fan along with KRUGER /NICOTRA make TEFC squirral case induction motor (IE- 2) with IP 55 protection with base frame, Drive set consisting of taper lock pulleys & V-belts and complete with anti vibration mounts, Double skin rexin flexible connection for fan outlet.Inspection window, limit switch, light, Fine Filter section with 3micron filters in supply air discharge section. GI damper for Supply, Return, fresh & exhaust air. Service doors wherever applicable. provision Differential pressure guage across 10,3, micron filters. MISSING ITEM IF ANY REQUIRED FOR COMMISSIONING OF AHU TO BE CONSIDERED IN THE QUOTE

AHU - 02 : 4000/3600 CFM @ 125 MM WC static pressure

AIR HANDLING UNITS - (3 MICRON)

Assembly , erection and commsiioioing of already supplied Air Handling units with double skin construction fabricated from Al extruded section frame structure with internal coving and in Thermal break construction, the inner skin 0.6MM thick Plain G.I & outer skin 0.6mm thick precoated GI constrution with 43 mm thick Puff insulation panel, with G4 fresh air filter, Prefilter section with G4 filters, cooling coil section with 6 row deep chilled water cooling coil , insulated SS 304 drain Pan,blower section with backward curve DIDW centrifugal fan along with KRUGER /NICOTRA make TEFC squirral case induction motor (IE- 2) with IP 55 protection with base frame, Drive set consisting of taper lock pulleys & V-belts and complete with anti vibration mounts, Double skin rexin flexible connection for fan outlet.Inspection window, limit switch, light, Fine Filter section with 3micron filters in supply air discharge section. GI damper for Supply, Return, fresh & exhaust air. Service doors wherever applicable. provision Differential pressure guage across 10,3 micron filters. MISSING ITEM IF ANY REQUIRED FOR COMMISSIONING OF AHU TO BE CONSIDERED IN THE QUOTE

AHU - 01 : 5000 CFM @ 75 MM WC static pressure

Dehumidifier

Shifting to location from existing storage position , positioioing , erection and commissioning of already supplied Silica gel type dehumidifiers including heaters in regeneration air flow (without steam coil) required for achieving the RH conditions as specified & complete with Humidistat for auto operation and electrical panel with all controls, starters and accessories.( All work including civil /mechanical required for shifting to be considered and quoted) MISSING/REPLACING OF ITEM IF ANY REQUIRED FOR COMMISSIONING OF DEHUMIDIFIER TO BE CONSIDERED IN THE QUOTE. COMMISSIOIOING SHOULD BE DONE THROUGH OEM

FOR AHU - 02 : FLP 3000 OF BRYAIR

AIR DISTRIBUTION SYSTEM

DUCTING

Supply fabrication and erection of Site fabricated or Factory fabricated GI sheet metal ducting in L section as per IS 635 standards with class VIII sheet MS duct frames,supports,suspended rods with complete paint with Silicon sealent for duct joints (duct can be site fabricated also)

24 G GI Sheet

DUCT INSULATION

Supply and installation of Duct insulation chemically Cross linked close cell Polyethyelve CLASS 1 insulation with metalic foil with tape and addicive.

19 mm thick for supply air duct

9 mm thick for return air duct

SUPPLY AND ERECTION OF TERMINAL HEPA MODULE (ISO -7) AREA

False Ceiling type HEPA Filter housing with gear operated damper from room side, DOP port, pressure sensing port suitable for fixing gel seal type HEPA Filters of following sizes

SUPPLY AND ERECTION OF H-13 HEPA filters (Super flow) having effeciency of 99.97 down to 0.3 micron

610 x 610 x 300 mm 1500 Cfm

305 x 305 x 300 mm 250 cfm

SUPPLY AND ERECTION OF SUPPLY AND ERECTION OF SS 304 Perforated grill for the following HEPA Filters sizes

SUPPLY AND ERECTION OF Slab / false ceiling Grill module made out of 18G GI with powder coated finish suitable to fix collar damper and AL perforated grill

AL linear bar grill with VCD suitable to fix in Grill modules

SUPPLY AND ERECTION OF FLEAXIBLE DUCT

SQUARE TO ROUND

SUPPLY AND ERECTION OF RAISER GRILL

SS 304 perforated grill suitable to fix in the panel riser

GI powder coated coller damper to be fixed inside the partition raiser

EU-4 filter washable filter for return air raiser (10 micron)

SUPPLY AND ERECTION OF DUCT DAMPERS

AL low leakage volume control damper suitable for supply and return ducts

Motorized fire damper

SUPPLY AND ERECTION OF LOUVERS FOR SERVICE AREA

Exhaust Air Louvers: Supply & Installation of Exhaust air intake louvers made from 3" wide (Minimum 3 MM thk) powder coated extruded aluminium @ 1" pitch with proper stiffners complete with 20 micron filter and HDPE insect mesh fixed in a removable frame as per approved design

SUPPLY AND ERECTION OF Differential Pressure Gauges

Magnehlic gauges for rooms with epoxy coated box and SS 304 flush cover with necessary tubing 0-10 mm wc

DP transmitter across the pre / fine semi HEPA filter

CONDENSING UNIT

installation of air cooled condensing unit with scroll compressor,condenser coil & fan all housed in weather proof casing.The unit shall be complete with LP/HP and controls.cabling and control cabling for the condensing unit and to be integrated with AHU. MISSING ITEM IF ANY REQUIRED FOR COMMISSIONING OFDX UNIT WITH CONDENSATING UNIT TO BE CONSIDERED IN THE QUOTE

For AHU - 1 ; 8 TR . ( 8.5 TR X 1 Nos)

Supply erection commissioioing of air cooled condensing unit with scroll compressor,condenser coil & fan all housed in weather proof casing.The unit shall be complete with LP/HP and controls.cabling and control cabling for the condensing unit and to be integrated with AHU. MISSING ITEM IF ANY REQUIRED FOR COMMISSIONING OFDX UNIT WITH CONDENSATING UNIT TO BE CONSIDERED IN THE QUOTE. For AHU - 2 ; (8.9 +5.5 TR)

MANIFOLD

SUPPLY AND ERECTION OF COPPER PIPING

1 1/8' dia with nitile rubber insulation

7/8' dia with nitile rubber insulation

SUPPLY AND ERECTION OF PVC drain piping with 19 mm nitrial rubber insulation for AHU'S drain

SUPPLY AND ERECTION OF MS Supports for AHU s , dehumidifier and Condensing units ,with chequrred plate and ISMB beems

ELECTRICAL CONTROL PANEL

erection and commissioioing of self standard electrical panel consists of main incomming starter (MCCB),metering section consists of digitial voltmeter,ammeter and out going feeder for ahus, and Panel shall be totally enclosed ,completely dust proof, with hinged doors ,neoprene gasket and suitable locking arrangement. and push buttons,lamps,emergency stop switch , switch gears and AHU door indication etc. MISSING ITEM IF ANY REQUIRED FORENERGIZATION TO BE CONSIDERED IN THE QUOTE.

PANEL - 1 FOR (AHUS,CONDENSING UNIT ,heater)

PANEL - 2 FOR (AHUS,CONDENSING UNIT ,DEHUMIDIFIER , )

SUPPLY AND LAYING OF CABLING

3C X 1.5 SQMM CU

3C X 2.5 SQMM CU

4C X 1.5 SQMM CU

4C X 4 SQMM CU

4C X 10 SQMM CU

3.5 C X 50 SQMM AL

SUPPLY AND FIXING OF CABLE GLANDS OF FOLLOWING SIZE

SUPPLY AND FIXING END TERMINALS

3C X 1.5 SQMM CU

3C X 2.5 SQMM CU

4C X 1.5 SQMM CU

4C X 4 SQMM CU

4C X 10 SQMM CU

3.5 C X 50 SQMM AL

SUPPLY AND FIXING OF CABLE TRAY- GI PERFORATED CABLE TRAY

SUPPLY AND FIXING HEATERS

Validation and documentation - DQ/OQ documents, Maintenance manual,Test certificate for equipment ( IQ format shall be provided by us but filling will be done later). Smoke Test Air balancing and velocity profile test Pressure balancing test Temperature & RH test Filter integrity test Air Flow Pattern

Blue Star Limited