Supply and Installation of Sorting Grading line for Citrus Fruits

FEEDING CUM SORTING SECTION: Consisting of PVC rollers which are food grade material. The products will be dumped onto the rollers which will be conveyed forward with the help of the rollers. On the sorting section, rollers will move on their own axis & at the same time shall move forward. These rollers will carry the products forward. The workers standing on both sides of the machine will sort out the damaged or rotten products and will take those products out of the machine. Contact parts are made of stainless steel. Length : 3000-3500 mm Width : 300 mm of roller Power : 0.5 HP. 3 Phase

WASHING CUM SPONGING CUM WAXING SECTION: The washer is fitted with nylon bristle rollers rotating on their own axis. The products will be let onto the bristle rollers from the sorting conveyor Through Suitably designed spout. Sprinkler arrangement will be provided on the top of the moving products by a water pump and pipelines. Water will be sprayed on the products while they move forward slowly. The bristle rollers gently rub the surface of the products and clean it properly. The dirty water accumulates on a water tank (S.S) fitted below the machine and discharges out continuously. After washing the sponging rollers will wipe out the surface water from the products. The contact parts will be fabricated from food grade material and structure of mild steel. This washing process is automatic only the machine should be connected with a constant water supply point. The waxing machine fulfills the purpose of waxing the products. Horse Hair Rollers are provided in this machine which polishes the products after the application of liquid edible wax. All contact parts are fabricated from in stainless steel. Thickness of wax layer shall be as minimum as possible and uniform throughout the surface. The wax in the form of liquid is sprayed from the top on the moving products on specially designed rollers with the help of nozzle & suitably designed pump with adjustments to control the flow of wax. Bristle rollers are provided for the uniform application of the wax on the products.

HOT AIR DRYING SECTION: This machine comprises of Aluminium rollers on which the products are conveyed after being waxed. The dryer is fitted with electric heaters. Slow drying of the products occur in the dryer by hot air at controlled temp (30-60 0C) Material of construction – structure of mild steel. Contact parts made up of stainless steel/rubber. Temp. range as indicated above. Complete with hot air circulating fan, electrical heaters, temperature controller, thermostat, etc. Length : 3000-3500 mm. Width : 300 mm of roller Power : 0.5 HP

SIZE GRADER ( 4 GRADE) INCLINED ROLLER CONVEYOR: This conveyor will elevate the products from the dryer to the grader. Rollers will be made up of food grade material PVC. Length :1500-2000 mm. Width : 300 mm of roller Power : 0. 5 HP. , 3 Ph This is a belt-roller type grader. The fruits move continuously on the belt in a single layer. A series of nylons rollers hanging on the top of the belt, rotates on their own axis supported by a series of special bearings. The diameter of the nylon rollers differs from each other so to create a gap between the moving belt and the rotating rollers. The gap increases towards the discharge side of the machine. As the fruits move on the belt they are graded according to their diameter by the gap between the belt and the rollers. Rollers and other contact parts are fabricated from materials which are food graded. Structure of mild steel. Power : 1 HP.

CONTROL PANEL: The control panel helps in proper electrical synchronization and control of all the machines from a single place. All the machines can be switched On or Off from a single place by a single person. There is no need to fit individual motor starter and main switch on each machine. The firm will be responsible for onsite testing, commissioning & on hand training to the concerned personnel. Test Report for electricity load will also be provided by the firm.