Providing installation testing and commissioning of pumping Machinery with allied electro mechanical works at WSS Rajal Hanjana Nowshera

Amount

Creation of electric substation by way of Providing, installation, testing and commissioning of 100KVA HT transformer at pumping station Rajal Hanjana. The job includes providing/erection of HT poles 04 No, LT poles 02 No’s, providing /Fitting of 100KVA HT transformer-01No of latest IS standard, providing/fitting of Link set, LA set(station type),DOF set, Al conductor-500mtr appox, HT disc-09no, channel , angle iron , flat iron etc required at site for making transformer bed, stringing aluminium conductor. Providing and fitting of busbar fuse link system. Providing /fitting of AL cable 185mm sq 3.5 core from LT bush side of transformer to bus bar fuse system and then to LT pole near the electric substation. Complete earthling of electric substation. Extension of LT network upto pump room. Complete job includes cost of material and labour charges.

Providing, of Horizontal Centrifugal Pump set 7000 GPH x 200MH (Head Range + -5%), coupled with suitable motor at Rajal Hanjana. The recommended make of Pump should be Kirloskar/ KSB/ LUBI along with recommended make of motor. The pumping Machinery should confirm relevant ISO with all latest amendments. The equipment shall also be accompanied with test certificates and performance curves.

Providing, of multi stage submersible pump set 5000 GPH x 100MH (Head Range +-5%), coupled with suitable motor at Rajal Hanjana. The recommended make of Pump should be Kirloskar/ KSB/ LUBI along with recommended make of motor. The pumping Machinery should confirm relevant ISO with all latest amendments. The equipment shall also be accompanied with test certificates and performance curves.

Providing, of submersible pump set 8000 GPH x 200MH (Head Range +-5%), coupled with suitable motor at Rajal Hanjana. The recommended make of Pump should be Kirloskar/ KSB/ LUBI along with recommended make of motor. The pumping Machinery should confirm relevant ISO with all latest amendments. The equipment shall also be accompanied with test certificates and performance curves.

Labour charges for carriage of HC pump set 7000 GPH X 200 MH with motor set along with allied equipment from store to workshop for checking of alignment of pump motor set on the base frame and then shifting the same by means of mechanical transport to unloading site at road side Shifting the same from unloading site to inside the pump room by using skilled labour, and tools and tackles required for shifting the same at site. Excavation in trenches for laying of foundation block of size 2mtr x 1 mtr x 1mtr depth inside the pump room by way of excavation of floor and disposal of the excavated earth by using manual labour outside the premises. Cleaning and levelling of excavated trench. Laying of foundation block of RCC for installation of HCP 7000 GPH X 200 MH. The job includes fabrication, welding and laying of steel mesh made from 10mm tor steel placed horizontally, vertically and diagonally at equal distance including form work. Laying of foundation block of RCC in the ratio 1:2:4 (cement, sand and Bajri) and grouting of fabricated foundation bolts. The entire block to be laid in such a way that it can dump all types of mechanical vibration created by dynamic load of the pump. Placing of base frame and levelling. Tightening of base frame by fastening of 6 No. foundation bolts. Complete job includes cost of all types of material such as cement, sand, Bajri, tor steel, foundation bolts, nuts, washers, bolts, carriage of material to site of work on H/L, higher charges of tools and tackles, labour charges of skilled and semi-skilled workers.

Labour charges for dismantling and shifting / carriage of HC pump set 5000 GPH X 280 MH with motor set along with allied equipment from old Dugwell to the pump room by using skilled labour, and tools and tackles required for shifting the same at site. Excavation in trenches for laying of foundation block of size 2mtr x 1 mtr x 1mtr depth inside the pump room by way of excavation of floor and disposal of the excavated earth by using manual labour outside the premises. Cleaning and levelling of excavated trench. Laying of foundation block of RCC for installation of HCP 5000 GPH X 280 MH. The job includes fabrication, welding and laying of steel mesh made from 10mm tor steel placed horizontally, vertically and diagonally at equal distance including form work. Laying of foundation block of RCC in the ratio 1:2:4 (cement, sand and Bajri) and grouting of fabricated foundation bolts. The entire block to be laid in such a way that it can dump all types of mechanical vibration created by dynamic load of the pump. Placing of base frame and levelling. Tightening of base frame by fastening of 6 No. foundation bolts. Complete job includes cost of all types of material such as cement, sand, Bajri, tor steel, foundation bolts, nuts, washers, bolts, carriage of material to site of work on H/L, higher charges of tools and tackles, labour charges of skilled and semi-skilled workers.

Installation of HC pump motor set 5000 GPH X 280 MH with motor along with allied works by way of placing the HC pump set and motor on the base plate tightening of foundation bolts of pump and motor set fixing of coupling pulley on drive end side of pump and motor shaft with the help of cotters and coupling bolts. Proper leveling of pump motor set on the base frame by way of providing steel shims and checking the alignment of pump motor set. Complete job including cost of material such as bolts, nuts, washers, shims coupling bolts and tools and tackles required for execution of the job. Fabrication, fitting and laying of 80 mm dia suction line from service reservoir upto the suction of HC pump set as per site requirement by way of cutting, providing of 80 mm dia flanges and welding by using good quality electrodes so as to get leak proof joints. Providing and fitting of 80 mm dia heavy duty sluice valve with flanges, bends properly welded as per site requirement which is required for stopping the flow of water in suction line for maintenance of pump set. Providing and fixing reducer nipple with flanges on both sides with proper bend to be fitted on the suction side of the HC pump set. Complete job including cost of material, labour charges and hire charges of tools and plants required for the execution of the job. Fabrication, fitting and laying of 80 mm dia delivery line for HC pump set. Fabrication and fitting of expander nipple on the delivery side of pump set with flanges on both sides to be connected with delivery side of the pump set with matching holes on one side and 80 mm dia delivery line on the other side. Providing and welding 80mm dia half bends with flanges on both sides as per site requirement. Providing and fixing of 80 mm dia heavy duty sluice valve 1 No. and reflux valve 1 No. with nuts, bolts and gaskets with proper flanges on both sides. Extension of the delivery line from reflux valve upto the common manifold by way of providing bends nipples etc. as per site condition. The complete welding work on the delivery line shall be done by using superior quality welding electrodes so as to avoid any air gap and to ensure leak proof joints. Complete job including cost of material, hire charges of tools and plants. Laying and fixing of common delivery manifold outside the pump room for interconnection of pumping set as standby arrangement. The delivery lines of both the pump sets shall be connected/ joined/ welded with the common delivery manifold. Making interconnections of common delivery manifold with 80 mm dia existing rising main by fabrication and fitting of nipples, bends, flanges as per site requirement. Testing and commissioning of HC pump motor set with stand by and all other allied electro mechanical works by checking alignment of pumping set and Plugging of leaking joints if any by way of welding, replacement of gaskets and tightening of nuts and bolts. Testing the machinery on full load.

Installation of HC pump motor set 7000 GPH X 200 MH with motor at along with allied works by way of placing the HC pump set and motor on the base plate tightening of foundation bolts of pump and motor set fixing of coupling pulley on drive end side of pump and motor shaft with the help of cotters and coupling bolts. Proper leveling of pump motor set on the base frame by way of providing steel shims and checking the alignment of pump motor set. Complete job including cost of material such as bolts, nuts, washers, shims coupling bolts and tools and tackles required for execution of the job. Fabrication, fitting and laying of 80 mm dia suction line from service reservoir upto the suction of HC pump set as per site requirement by way of cutting, providing of 80 mm dia flanges and welding by using good quality electrodes so as to get leak proof joints. Providing and fitting of 80 mm dia heavy duty sluice valve with flanges, bends properly welded as per site requirement which is required for stopping the flow of water in suction line for maintenance of pump set. Providing and fixing reducer nipple with flanges on both sides with proper bend to be fitted on the suction side of the HC pump set. Complete job including cost of material, labour charges and hire charges of tools and plants required for the execution of the job. Fabrication, fitting and laying of 80 mm dia delivery line for HC pump set. Fabrication and fitting of expander nipple on the delivery side of pump set with flanges on both sides to be connected with delivery side of the pump set with matching holes on one side and 80 mm dia delivery line on the other side. Providing and welding 80mm dia half bends with flanges on both sides as per site requirement. Providing and fixing of 80 mm dia heavy duty sluice valve 1 No. and reflux valve 1 No. with nuts, bolts and gaskets with proper flanges on both sides. Extension of the delivery line from reflux valve upto the common manifold by way of providing bends nipples etc. as per site condition. The complete welding work on the delivery line shall be done by using superior quality welding electrodes so as to avoid any air gap and to ensure leak proof joints. Complete job including cost of material, hire charges of tools and plants. Laying and fixing of common delivery manifold outside the pump room for interconnection of pumping set as standby arrangement. The delivery lines of both the pump sets shall be connected/ joined/ welded with the common delivery manifold. Making interconnections of common delivery manifold with 80 mm dia existing rising main by fabrication and fitting of nipples, bends, flanges as per site requirement. Testing and commissioning of HC pump motor set with stand by and all other allied electro mechanical works by checking alignment of pumping set and Plugging of leaking joints if any by way of welding, replacement of gaskets and tightening of nuts and bolts. Testing the machinery on full load.

Labour charges for loading, carriage of 8000GPH X 200MH submersible pump with motor set along with allied equipments shifting the same by means of mechanical transport to unloading site at road side near the pumping station D/W Rajal hanjana New Nowshera including labour charges/ crane charges for loading and unloading of pumping machinery. Shifting the same from unloading site to inside the pump room by using skilled labour, wooden / Bamboo bars, manila rope and hire charges of tools and tackles required at site. Installation, testing and commissioning of SPS 8000 GPH X 200 MH along with allied electromechanical works by way of fabrication & fitting of GI pipe nipples welded with MS flanges-4 inches dia for making delivery of the pump-03Nos. Fab / fitting of GI pipe nipple with threads at one end & MS flange at other end & fastening of nipple with the delivery of pump. P/F of MS bends 4 inches dia. with MS flanges. P/F of MS clamps 4 inches dia. - 02 No. for holding submersible pump & nipples. Fab/ fitting of bed plate for resting of clamps holding submersible pump & nipples.. Lowering of pump/motor along with GI pipe nipples into the dug well with the help of chain pulley block , ropes & skilled/unskilled labours .P/F of one no 4 inches dia sluice valve & one no check valve 4inches dia with MS flanges , nut/bolts & washers. P/F of nut/bolts, washers, tapes & sundry items .Complete job includes cost of material, labour charges, carriage charges & complete welding work at site.

Labour charges for loading, carriage of 5000GPH X 100MH submersible pump with motor set along with allied equipments shifting the same by means of mechanical transport to unloading site at road side near the pumping station D/W Rajal Hanjana New Nowshera including labour charges/ crane charges for loading and unloading of pumping machinery. Shifting the same from unloading site to inside the pump room by using skilled labour, wooden / Bamboo bars, manila rope and hire charges of tools and tackles required at site. Installation, testing and commissioning of SPS 5000GPH X 100 MH along with allied electromechanical works by way of fabrication & fitting of GI pipe nipples welded with MS flanges-3 inches dia for making delivery of the pump-03Nos. Fab / fitting of GI pipe nipple with threads at one end & MS flange at other end & fastening of nipple with the delivery of pump. P/F of MS bends 3 inches dia. with MS flanges. P/F of MS clamps 3inches dia. - 02 No. for holding submersible pump & nipples. Fab/ fitting of bed plate for resting of clamps holding submersible pump & nipples.. Lowering of pump/motor along with GI pipe nipples into the dug well with the help of chain pulley block , ropes & skilled/unskilled labours .P/F of one no 3 inches dia sluice valve & one no check valve 3inches dia with MS flanges , nut/bolts & washers. P/F of nut/bolts, washers, tapes & sundry items .Complete job includes cost of material, labour charges, carriage charges & complete welding work at site.

Providing ,installation ,testing & commissioning of mono submersible 8000 GPH X 40 MH by way of carriage/shifting of pumping machinery & allied material from stacking place to site of work on H/L. Installation of monosub by way of fabrication of GI pipe nipples of 80 mm dia of 10 feet length with both end flanged, one small nipple with both ends threaded , fastening of one end with suction of pump & other end with strainer. P/F of MS bends 80 mm dia with both ends welded with MS flanges of required dia. Fabrication, fitting and laying of 80 mm dia delivery line for monosub pump. Providing and fixing of 80 mm dia heavy duty reflux valve 1 No. with nuts, bolts and gaskets with proper flanges on both sides. The complete welding work on the delivery line shall be done by using superior quality welding electrodes so as to avoid any air gap and to ensure leak proof joints. Fabrication of stand of angle iron for resting of monosub. Extension of LT Net work from pump room to the site of installation by way of providing /Erection of pole -01 no with complete fitting of shackles, insulators, nut bolts and Al- conductor etc required for extension of three phase power supply upto near site of installation. Lowering of pumping assembly & GI pipe nipples into the dubber with help of manual labour. P/F of sub cable 4 mm2 for electrical connection of monosub to LT Pole. P/F of 7.5 HP automatic submersible control panel 01 no. P/F of nut/bolts, washers & sundry items. Job includes checking continuity of electrical circuit & testing of machinery. Complete job includes cost of material, labour charges, welding charges & carriage charges at site.

Fabrication and fitting /grouting of angle iron panel board fitted with 12mm thick water proof ply with good quality mica. Providing/fitting of 200 Amp 415V HRC type main switch (H/DUTY) -01 no, Providing/fitting of 185mm square aluminium cable -25 mtr-3.5 core for making of connection from busbar fuse system to main switch with proper thimbling and insulation. Providing /fitting 60 HP-02 Nos star delta double contact oil immersed starter for operation of HC pump motor set. Providing /fitting of 200amp busbar on the panel board. Providing/fitting of copper cable for making of electrical connections from 200Amp main switch to 100 KVA voltage stabilizer and then to 200amp busbar then starters with proper thimbling and insulation. Providing /fitting of 16mm sq copper cable for making connection from starter to motors. Checking continuity of whole electric circuit. Testing and commissioning of electro mechanical works by checking of all electrical connections, tapping and tightening all other connections. Testing the machinery on full load. Complete job

Dismantling shifting/Installation, testing & commissioning of 100 KVA voltage stabilizers at from old dug well to pump room by way of carriage/ shifting of stabilizer from stacking place to site of work on MT and HL. P/F of Copper cable of standard ISI make(as per site condition) for making connections from main switch to Voltage stabilizer for all the three phases in three leads with neutral & then from stabilizer to buss bar fuse system with proper thimbling duly crimpled by using crimpling tool & proper insulation. Conducting of whole electric circuit with the help of conduit pipes, PVC flexible pipes bends etc. Filling of transformer oil up to required level after heat treatment/dehydration to make it moisture free. Job includes cost of material and Fitting charges.

Testing and commissioning of HC pump motor set with stand by and all other allied electro mechanical works. Checking of all electrical connections, tapping and tightening all other connections. Plugging of leaking joints if any by way of welding, replacement of gaskets and tightening of nuts and bolts. Checking the alignment of pump and motor sets and testing the machinery on full load. Complete job.

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