REPAIR AND MAINTENANCE OF DG SETS UNDER AGE B/R NEW MANGALORE UNDER GE(I)(CG) GOA

Amount

M & L Carrying out 'B' check to DG Set of Cap 200 KVA, Make: Cummin by replacement of Oil filter, Fuel filters, Bypass filter and air filter assy and including Adjusting free play of fan belts, and noticing for any abnormal sound occurring in engine and making Minor adjustments in the engine, Fuel feed pump, starting control panel and replacement of any other minor parts other than engine overhauling complete all as specified and directed. [Note:- The spares required for the servicing will be measured and paid separately under relevant item. The servicing of the Engine should be carried out by Authorized Service dealer of Cummins]

All as per Item No. 1.00 above but of capacity 125 and 100KVA complete all as specified and directed. [Note:- The spares required for the servicing will be measured and paid separately under relevant item. The servicing of the Engine should be carried out by Authorized Service dealer of Cummins]

Supply only the following spares Accessories required for servicing of 200 KVA DG SET Cumins Engines complete all as specified and directed :-

All as per item No 3.00 above but of Lub oil filter element.

All as per item No 3.00 above but of Air cleaner element.

All as per item No 3.00 above but of Coolant test kit.

All as per item No 3.00 above but of Air cleaner element.

All as per item No 3.00 above but of Gasket valve cover.

All as per item No 3.00 above but of Fuel filter.

All as per item No 3.00 above but of Lub oil filter cartridge.

All as per item No 3.00 above but of Coolant suitable for cummins engine.

Supply only the following spares Accessories required for servicing of 125 KVA DG SET Mahindra Engines complete all as specified and directed :-

All as per item No 4.00 above but of Fuel water separator.

All as per item No 4.00 above but of Lub oil filter element.

All as per item No 4.00 above but of Air cleaner element.

All as per item No 4.00 above but of Super by pass element.

All as per item No 4.00 above but of SEAL,O RING.

All as per item No 4.00 above but of Coolant test kit.

All as per item No 4.00 above but of Air cleaner element.

All as per item No 4.00 above but of Fuel filter.

All as per item No 4.00 above but of Lub oil filter cartridge.

All as per item No 4.00 above but of Fuel filter kit and ring.

All as per item No 4.00 above but of Check kit.

Supply only the following spares Accessories required for servicing of 100 KVA DG SET cumins Engines complete all as specified and directed :-

All as per item No 5.00 above but of Fuel water separator.

All as per item No 5.00 above but of Lub oil filter element.

All as per item No 5.00 above but of Air cleaner element.

All as per item No 5.00 above but of Super by pass element.

All as per item No 5.00 above but of SEAL,O RING.

All as per item No 5.00 above but of Coolant test kit.

All as per item No 5.00 above but of Air cleaner element.

All as per item No 5.00 above but of Fuel filter.

All as per item No 5.00 above but of Lub oil filter cartridge.

All as per item No 5.00 above but of Fuel filter kit and ring.

All as per item No 5.00 above but of Check kit.

S & F Filling Lubrication Oil recommend for Cumins and Mahindra engine (PREMIUM BLUE 20/10 LTR pack or similar in make as mentioned in Particular Specification) for 200, 125 and 100 KVA DG Set complete all as specified and directed.

Taking down the defective self starter Assembly of Voltage 12 Volt from the Engine and replacement of Armature, Carbon brush holder, Bearings, Field coil and overhauling the same and refixing to the engine Capacity 100/125/200 KVA complete all as specified and directed

S & F in repairs replacement of solonoid switch of self starter 12 volts DC for 100 to 200 KVA DG Set complete all as specified and directed.

Repairs and calibration of injector assembly for 100/125/200 KVA DG set including replacemet of nozzle, spring, barrel plunger, injector cup complete and refitting to orginal position duly changing the worn out nut, bolt/studs etc complete all as specified and directed.

Repairs to radiator assly of DG set 200 KVA , by dismantling from engine , taking out the leaking cooling fins and repairs by bracing the pipe,and refixing on engine and tesing complete all as specified and directed.

Repairs to radiator assly of DG set 100/125 KVA , by dismantling from engine , taking out the leaking cooling fins and repairs by bracing the pipe,and refixing on engine and tesing complete all as specified and directed.

Draining out Lub oil from the oil pan assy of DG set 200/125/100 KVA and keeping aside for reuse and taking down oil pan assy complete from the engine block for cleaning the eitire oil pan with recommended solution and resembling the oil pan after replacement of gasket oil pan (Lub oil shall be examined for reuse complete all as specified and directed. [Note:- However if the oil is found unsuitable for reuse, fresh oil shall be measured and paid separately under respective item.]

Carrying out 'B' check to DG Set of Cap 62.5 KVA, 50 KVA and 40 KVA, Make : Mahindra by replacement of Oil filter, Fuel filters, Bypass filter and air filter assy and including Adjusting free play of fan belts, and noticing for any abnormal sound occurring in engine and making Minor adjustments in the engine, Fuel feed pump, starting control panel and Replacement of any other minor parts other than engine overhauling complete all as specified and directed. [Note:- The spares required for the servicing will be measured and paid separately. The servicing of the Engine should be carried out by Authorized Service dealer of Kirloskar(as per the make of Engine installed at AGE B/R-II New Mangalore).

All as per BOQ item No 13.00 above But of Capacity 15 KVA complete all as specified and directed. [Note: Make Kirloskar/Cumins]

Supply only the following spares Accessories required for servicing of 62.5 KVA DG SET complete all as specified and directed:-

All as per item No 15 above but of Lub oil suitable for Mahindra Engine for 62.5 KVA DG Set.

All as per item No 15 above but of Shaped gasket D2.

All as per item No 15 above but of V belt set.

All as per item No 15 above but of Set of flex pipe.

All as per item No 15 above but of Water hose pipe set.

All as per item No 15 above but of lub oil filter.

All as per item No 15 above but of Fuel filter element.

All as per item No 15 above but of Fuel filter insert.

All as per item No 15 above but of Benjo washer.

All as per item No 15 above but of Coolant suitable for Engine.

All as per item No 15 above but of Leack of washer.

All as per item No 15 above but of Lubrication oil filter Assy.

All as per item No 15 above but of Fuel pre filter Assembly.

All as per item No 15 above but of Fuel filter Assembly.

Supply only the following spares Accessories required for servicing of 50 KVA DG SET complete all as specified and directed :-

All as per item No 16 above but of Lub oil suitable for Mahindra Engine for 50 KVA DG Set.

All as per item No 16 above but of shaped gasket D2.

All as per item No 16 above but of V belt set.

All as per item No 16 above but of Set of flex pipe.

All as per item No 16 above but of Water hose pipe set.

All as per item No 16 above but of lub oil filter.

All as per item No 16 above but of Fuel filter element.

All as per item No 16 above but of Fuel filter insert.

All as per item No 16 above but of Benjo washer.

All as per item No 16 above but of Coolant suitable for Engine.

All as per item No 16 above but of Leack of washer.

All as per item No 16 above but of Lubrication oil filter Assy.

All as per item No 16 above but of Fuel pre filter Assembly.

All as per item No 16 above but of Fuel filter Assembly.

Supply only the following spares Accessories required for servicing of 40 KVA DG SET complete all as specified and directed :-

All as per item No 17 above but of Lub oil suitable for Mahindra Engine for 40KVA DG Set.

All as per item No 17 above but of shaped gasket D2.

All as per item No 17 above but of V belt set.

All as per item No 17 above but of Set of flex pipe.

All as per item No 17 above but of Water hose pipe set.

All as per item No 17 above but of lub oil filter.

All as per item No 17 above but of Fuel filter element .

All as per item No 17 above but of Fuel filter insert.

All as per item No 17 above but of Benjo washer.

All as per item No 17 above but of Coolant suitable for Engine.

All as per item No 17 above but of Leack of washer.

All as per item No 17 above but of Lubrication oil filter Assy.

All as per item No 17 above but of Fuel pre filter Assembly.

All as per item No 17 above but of Fuel filter Assembly.

Supply only the following spares Accessories required for servicing of 15 KVA DG SET complete all as specified and directed :-

All as per item No 18 above but of Lub oil suitable for Mahindra Engine for 15 KVA DG Set.

All as per item No 18 above but of shaped gasket D2.

All as per item No 18 above but of V belt set.

All as per item No 18 above but of Set of flex pipe.

All as per item No 18 above but of Water hose pipe set.

All as per item No 18 above but of lub oil filter.

All as per item No 18 above but of Fuel filter element .

All as per item No 18 above but of Fuel filter insert.

All as per item No 18 above but of Benjo washer.

All as per item No 18 above but of Coolant suitable for Engine.

All as per item No 18 above but of Leack of washer.

All as per item No 18 above but of Lubrication oil filter Assy.

All as per item No 18 above but of Fuel pre filter Assembly.

All as per item No 18 above but of Fuel filter Assembly.

Taking down the defective self starter Assembly of Voltage 12 Volt from the Engine and replacement of Armature, Carbon brush holder, Bearings, Field coil and overhauling the same and refixing to the engine complete all as specified and directed. [Engine Capacity 62.5/50/40 KVA]

S & F in repairs replacement of solonoid switch of self starter 12 volts DC for 15 to 62.5 KVA DG Set complete all as specified and directed.

Repairs and calibration of injector assembly for 62.5/50/40 KVA DG set including replacemet of nozzle, spring, barrel plunger, injector cup complete and refitting to orginal position duly changing the worn out nut, bolt/studs etc complete all as specified and directed.

Repairs and calibration of injector assembly for 15 KVA DG set including replacemet of nozzle, spring, barrel plunger, injector cup complete and refitting to orginal position duly changing the worn out nut, bolt/studs etc complete all as specified and directed.

Repairs to radiator assly of DG set 62.5/50/40 KVA , by dismantling from engine , taking out the leaking cooling fins and repairs by bracing the pipe,and refixing on engine and tesing complete all as specified and directed.

Repairs to radiator assly of DG set 15 KVA, by dismantling from engine, taking out the leaking cooling fins and repairs by bracing the pipe,and refixing on engine and tesing complete all as specified and directed.

Scrapping out old rusted paint, rust and dust on DG sets aquastic enclossure, base and necessary tinkering/welding work to make good the external surface and apply two coat of synthetic enamel anti-corrosive paint of matching colour and rewriting SM/MES Nos etc in prescribed size on black surface complete all as specified and directed.

Preparing external surfaces of LT DG change over panel /pump panel at various sub stations/locations completely removing the all dust and dirt including rust and applying one coat of approved existing shade of synthetic enamel painting including writing the required details as existing complete all as specified and directed.

Supply only the following items for various DG Sets:- [Note:- Labour for fxing of items shall be mesured and paid under BOQ item 1.00, 2.00,13.00 & 14.00]

(a) Battery 12 Volts 150 AH complete all as specified and directed.

(b) Battery 12 Volts 100 AH complete all as specified and directed.

(c) Battery 12 Volts 90 AH complete all as specified and directed.

Supply only distilled water best quality suitable for lead acid battery complete all as specified and directed.

M & L Power contactor of AMF panel of DG Set of suitable Amp 3 phase, 415 Volts conforming to the parameters of existing contactor after disconnection the existing UNSV power contactor from the position complete all as specified and directed

M & L for Engine start/ over speed/ Stop relay, Three kick attempt timer relay suitable for mounting inside AMF panel of various cap DG Set, 12/24 Vdc conforming to the parameters of existing relay incl taking down old UNSV relay complete all as specified and directed

M & L for replacement of AC Digital voltmeter 0-500 Volts of suitable size complete all as specified and directed

M & L for replacement of AC Digital Ammeter 0-200 of suitable size complete all as specified and directed

S & F in repairs MCCB 4 Pole, adjustable type current rating 400 Amps, breaking capacity 36KA, 415 V, 50 HZ. Including taking down old Unserviceable MCCB complete all as specified and directed.

S & F in repairs MCCB 4 Pole, adjustable type current rating 160 Amps, breaking capacity 36KA, 415 V, 50 HZ. Including taking down old Unserviceable MCCB complete all as specified and directed.

S & F in repairs MCCB 4 Pole, adjustable type current rating 125 Amps, breaking capacity 16 KA, 415 V, 50 HZ. Including taking down old Unserviceable MCCB complete all as specified and directed

M & L replacement of old unserviceable Change over switch by providing new change over switch of capacity 400 Amps with SS Enclosure complete all as specified and directed

Taking down unserviceable earthing and new earthing complete with galvanized iron earth plate electrode 600x600x6mm thick buried directly in ground(earth pit not less than 2.25 mtr deep below ground level) with top edge of earth plate not less than 1.5 mtr below normal ground level ,connected to galvanized iron strip of size 32x6 mm as earthing lead by means of nuts and bolts check nuts and washers of galvanized iron connected to test point, GI tubing 40mm bore light grade protection pipe, GI watering pipe 20mm bore medium grade with funnel and wire mesh, charcoal and salt, Ci cover with suitable handle, PCC pit 1:2:4 including earth work in any type of soil and connecting to earthing test point/panel and testing on completion all as shown on electrical plate No -3 of SSR 2009- Part 1 complete all as specified and directed.

KDR CONSTRUCTION

M/s Royalance Corporation

L A Constructions