WATER SUPPLY SCHEME FOR JINDAL URBAN WASTE MANAGEMENT (JODHPUR) LTD (WASTE TO ENERGY PROJECT) AT KERU UNDER DEPOSIT WORK

PHED BSR 07/2023_ 1.1 Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-7 grade S&S pipes as per IS:8329-2000 (amended up to date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

PHED BSR 07/2023_4.3 Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required .: Hard rock(blasting prohibited) 4.3.3

PHED BSR 07/2023_6.1 Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated CI Sluice valve of Class PN-1.0

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.0

100 mm dia

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge.

MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

PHED BSR 07/2023_11.1 SITC of D/F Full bore type Electromagnetic Flow Meter of approved make of following dia and specifications complete: Media : Water (Raw/ Chlorinated) , Pressure : up to 1.5MPa, Process temp: - 50 deg C, Flow/Meter Tube : SS 304, Electrode : SS AISI 316L / Hastelloy C276/ Tantalum, Lining Material : Hard Rubber/ Neoprene / Poly-urethane (PU) , Flange : SS / CS, Flange Standard & Rating : ANSI 150, Coil housing : SS AISI 304/ Carbon Steel/ Die Cast Aluminium, with anticorrosive paint & provide completely sealed (leak proof) construction as per requirement of IEC 60529, Accuracy : ± 0.5 % M.V.- velocity 0.3 to 10 m/s, Transmitter/ signal convertor Enclosure : Die Cast Aluminium, Power Supply : 80-240 V AC - 50Hz, Output 1 : 4-20 mA, Output 2: Pulse, Communication Output : RS 485/ Heart, Display Type : LCD/ LED Display, Cable Entry : M20 X 1.5, Provision of RAM/PROM to store calibration and configuration parameters and totalizer value during power failure, Protection category- IP 68 for sensor (flow tube) and IP 67 for transmitter/ convertor, including Surge Arrester, if required, and all materials required for making connection etc. complete in all respect as per technical specification and direction of Engineer In-Charge. Note: Rates are exclusive of tail piece / dismantling joints and earth work.

EFM100 mm

PHED BSR 07/2023_11.3 SITC of Bulk Flow Meter with removable mechanism class "B" confirming to ISO:4064:2005/ IS: 2373 of approved make of following dia sized pipelines and specifications complete: Media : Water (Clear ), Temp. 50 deg., Pr. rating: PN16, Protection type: IP- 68, Body Material : IS-210 Gr. FG-200, Accuracy Class :Class B (±2 % @ Nominal flow rate), Magnetic Drive, Dry Dial, Epoxy powder coated, Pulse out put option, Anti-magnetic protection including all materials and making connection with existing pipeline required for Bulk Flow Meter including cutting the existing pipeline etc. complete in all respect as per technical specification and as per direction of Engineer In-Charge. Note: Rates are exclusive of tail piece / dismantling joints and earth work.

BFM100 mm

PHED BSR 07/2023_6.5 Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI single Air Valve Flanged/ Screwed type of approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended up to date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron as per IS:210- FG 200 ,Float - Stainless Steel AISI 304 / IS: 3444 ,Float Guide- HBT1,Body seat ring - Leaded tin bronze/ SS , Seal ring and face ring - EPDM/NBR, Ends flanged according to IS 6418 or Screwed type shall have external pipe threads conforming to IS 554 Fasteners - CS Epoxy paint inside outside of food grade safe for drinking water ,Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

25 mm S-1 Type

PHED BSR 2023_4.11 Supply laying and pushing of MS casing pipe of specified thickness approved by concerned department authority by trenchless method adopting any suitable technology below ground at required depth under running traffic condition as per Highway/ Railway standard including carrying out survey work at the job site for determining underground cable trenches like telephone, cable, water & sanitary lines and resistivity test for finding the soil strata using necessary equipments for completion of works, mobilizing of machineries and specialized crew at the job site complete in all respect, including excavation of driven pit and exit pit (up to 3 meter depth) with proper protection at these sites with shoring sheets and ISMB. Providing MS cutting edges for front shield and constructing thrust bed at designated level. Necessary dewatering and providing concrete foundation at the base of the driven pit, PVC/Rubber saddle as per the requirement of Highway/Railway authority, crane for handing of pipe and any other machinery, tools, and tackles required, construction of temporary works as per design, drawing and method as per approved by authority specification and the direction of the Engineer. Apply corrosion, resistant, protection on inside and outside of casing pipe as per technical specification.

300 mm Dia 8 mm thick casing pipe.

PHED BSR 07/2023_4.10 -Horizontal directional drilling (by trenchless technology) of suitable dia hole minimum 1.0 mtr below natural ground level in all type of soil under CC/BT roads and pulling HDPE pipes of dia up to 110 mm, which are available in the form of a coil including excavation, shoring/ strutting, preparation, maintain the thrust and including, road dismantling, excavation and refilling of drive pit and exit pit, restoration of road cut as per technical specification and scope of work, but excluding the cost of pipe line.

Pump House

Construction of Pump house of brick/ stone masonry of required size suitable for installation of maximum 4 no. Monoblock pump sets as per approved GA drawing, scope of work and technical specification complete work in all respect including electrical works for lighting and fans, rain water drainage. The plinth area of pump house shall be area of measurement.

Pump House at Badli Filter Plant 6 x 4 Mtr

PUMP MACHINERY

Providing, installation, testing and commissioning of submersible Monoblock pump set conforming to IS 8034 and 2 pole motor operating at synchronised speed of speed 3000 RPM, with water proof winding. Pump shall be suitable for various delivery head and discharge with stainless steel shaft. Motor suitable for working on 415 V ± 10%, 3 Ph, 50 Hz AC and with water lubricated bearing to accept entire hydraulic thrust. Supply, with cable guard, thrust carbon/fibre bearing to withstand entire hydraulic thrust. The pump set shall be suitable for direct coupling, with suitable suction strainer. Pump should have suitable discharge out let as per manufacturer's design. Antithrust stream lined non return valve shall be provided with the pump and minimum 6 m submersible copper conductor cable in single / double run and 2 pairs of suitable size erection clamp 10 mm thick shall be provided with each pump etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD.

Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB , fully automatic star-delta starter, over load relay, ampere meter with CTs, volt meter, phase preventer, suitable starting capacitors, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM). All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be of minimum size 900 x 600 x 450 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete plat form. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply.

Above 5 HP and up to 10 HP

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

100 mm Dia

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

80 mm Dia

Providing, lowering, laying, aligning, fixing in position and jointing CI dismantling joint (Suitable for Sluice valves etc.) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer. Class PN 1.0

100 mm dia.

300 mm dia.

Supply & Fixing of ISI marked three core PVC flat submersible cable as per IS 694:1990 or amended up to date and conductor as per class 5 of IS 8130:1980 including making connection etc.

3 core 6.0 Sq.mm

Supply & Fixing XLPE insulated / P.V.C. sheathed cable of 1.1 KV grade with aluminium conductor Armoured of IS:7098-I/1554-1 approved make in ground as per IS:1255 including excavation of 30cmx75cm size trench, 25 cm thick under layer of sand, second Class bricks covering, refilling earth, compaction of earth, making necessary connection, testing etc. as required of size.

35.0 Sq.mm, 3.5 core

Supplying & Installing 100 mm diameter sealed diaphragm bourdon type pressure gauge of range 0 to 10 kg. including all jointing material as per specification with safety cover.

RCC CWR

Construction of RCC (Flat slab type) Clear Water Reservoir of following capacity as per the Scope of work and Technical specification, consisting of the following main activities: -

a) Topographic survey, preparation of site contour plan, conducting SBC test and its approval from department before construction. Submission and approval of concrete mix design and water quality test report for water to be used in construction. b) Excavation in all types of soil, PCC below foundation & all RCC Work including all labour and material charges including providing and fixing of accessories such as SS ladder, SS manhole frame and covers, water level indicator (float type), SS ventilator with SS screen, float valve, puddle collars, G.I. pipe railing around walk way, Top Dome/Slab, Staircase. c) CWR shall be provided with adequate plinth protection all around the structure in a width starting from edge of structure at GL and extending at least up to 1.0m beyond the vertical wall of CWR. The plinth protection shall consist of 150mm thick PCC in M-15 concrete over 150mm thick compacted soil fill. d) Providing and applying two coats of food grade epoxy paint on the inside surface of the roof slab, and 600 mm height of the vertical wall. e) Successful hydro test and water tightness test as per I.S. code. f) Providing and applying three coats of anti-carbonation paint on the roof Slab. g) Providing and applying three coats of cement-based paint on the remaining external surface area of the structure.

h) Providing and fixing SS-304 ventilator, SS 304 manhole frame and cover and SS 304 ladder from roof slab to bottom Slab, inside container. Providing and fixing water level indicator (Float type). i) Providing and fixing MS ladder from ground to top slab. j) All MS parts to be painted with two coats of the enamelled paint over the primer coat of red oxide. k) Providing and fixing of 150mm wide water bar for the construction joints in the container. l) Providing and fixing CI/DI puddle collars the vertical wall for connecting inlet, outlet, overflow and washout pipes of the reservoir. m) Inlet, outlet, overflow, washout pipes and valves are not included in this work, provision for the same shall be taken separately.

Rates for RCC Underground type clear water reservoir SBC 7 T/sqm, SEISMIC ZONE-2,3 & 4

50 KL capacity

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-9 grade S&S pipes as per IS:8329-2000 (amended up to date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge.

MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

100 mm dia

PRESSURE FILTER

Design & Approval, Civil, Errection, electromechanical works & commissioning of Pressure Sand Filter and Activated Carbon filters of suitable flow rates with following components: 1. Filter Feed Tank of minimum 40 min Retention time at average flow after equalization. 2. Filter Feed Pumps: 100% standby VFD operated centrifugal pumps with minimum Head of 25 mtrs. 3. Pressure Sand Filter & Activated Carbon Assembly: Comprising of Sand Filter Towers & Activated Carbon Vessels distributed based on maximum dia of 3 m and Surface Flow Rate to be less than 12 m3/hr/m2. Side Water Depth of each filter shall be around 2-2.5 m with filter media filled up to 50% height to address bed expansion during backwashing. The backwashing cycle shall be PLC controlled and each pressure sand filter & Activated Carbon Vessels shall be operated and backwashed without interrupting the average forward operations. VFD operated pumps shall ensure that 1 filter is undergoing backwash while others are forward operating

and electrically actuated butterfly valves carry out the backwashing sequence smoothly. The backwashing shall be automatically initiated sensed by differential pressure transmitter at the upstream and downstream of header of sand & carbon filter units as well as time based sequence, interlocked with the main STP PLC.4. Backwashing Pumps: Backwash pumps capacity shall be of minimum 2 times the filtration rate of each sand filter & carbon vessel. The head of the backwashing pumps shall be adequate to fluidize the filter bed and achieve critical upward velocity and also accommodate the frictional and other losses in the backwash line. 100% of the backwash pumps shall be provided interlocked with the main PLC. Make of Construction of Vessels as per IS 8419- 1(1977):The Vessels shall be constructed in Mild Steel of minimum of 8 mm thkness for shell and 12 mm thkness for dish end for flow rates above 200 m cube /hr. Epoxy coating shall be provided inside and outside to prevent corrosion. Manholes shall be provided for inspection and regular maintenance. The interconnecting pipeline shall be provided in DI K9 with necessary fittings for pumps also in Ductile Iron. (Rates in Lacs)

0-100 cum/hr

P & F PVC Storage Tank ISI Marked (IS : 12701) indicating the BIS license No), of approved make with cover, 25mm dia 1M long G.I. over-flow pipe & 25 Cm. long wash out pipe with plug & socket, including making connection etc., complete of approved design

2000 litres capacity ( For Chlorination Purpose)

O&M BSR 2020/ 7.7 - Running expenditure of pumphouses which includes complete operation of pumpmotor , maintenance of log-books as directed by Engineer-in-charge, general upkeeping of premises, security arrangements, Regular chemical dosing in CWR, cleaning and desilting of SR/CWR/SUMP once every six months, daily valve operation under the Campus of pump house and all other works as mentioned in scope of work in tender document for per pump house per month. (power supply up to 8 hrs) (excluding repairing of pumping machinery etc.)

Upto 50 HP

O&M BSR 2020/ 7.8 -Maintenance of centrifugal pump sets and motor/ Monoblock including cost of rewinding of motor, material components & accessories required to repair pumpsets, starters etc. of electric panels, deinstallation and re installation of pumpsets complete in all respect for per Centrifugal pump set with pannel per month. maintenance of histroy sheet as directed by Engineer-in-charge for centrifugal pump set per month. Operated load of Centrifugal Pump sets (HP)

6.0 HP to 12.5 HP

O&M BSR 2020/ 7.1 -Maintenance of pipelines irrespective of size & material which includes Repairing of Bursts & leakages pollution control, survey & removal of choking, disconnection of illegal connections, Collection & recording minimum 10 nos. residual chlorine samples during daily supply timings, interconnections and all works related to pipeline network in existing distribution /rising main pipe lines of all sizes by digging out suitable size of pit in soft and loose soil/ hard soil including cutting of Black top, WBM & CC top of road of any size at work site. This will also include cutting of pipe ends, fixing of pipe piece with jointing material to make repair leak proof and then refilling of excavated tench / pit / road shall be done properly i.e after a layer of 20 cm with proper watering and ramming in layers. For entire job contractor will use their own T & P. Contractor with his own resources shall arrange de-watering,JCB & Tractor compressor if any and restore any amenity at his own cost damaged while performing the work in this item. The work includes daily patrolling and repair the leakages within stipulated time and complete maintenance of pipe line network of rising and distribution pipeline network within the scope of work for per km pipe line per month. Jointing material shall be provided by the department.

Minimum labour for a following kms pipelines to be deployed.

1 km to 50 km - one fitter-II & one beldar ( 3 Km x 60 Month)

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