KIIFB-Four Laning of Vazhayila - Pazhakutty - Kacherinada - 11th Stone Road in Thiruvananthapuram District-Reach-1 Vazhayila Jn to Keltron Jn- Construction of Karakulam Flyover Part TS-2-General Civil Work

Amount

APPENDIX 1-KARAKULAM FLYOVER

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work.<br> Ordinary soil - Mechanical Means - (Depth upto 3 m) <br>

3.13.2.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. <br> Ordinary Rock (not requiring blasting) - Mechanical Means<br>

3.13.3.A:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. <br> Hard Rock ( requiring blasting )- Manual Means<br>

3.13.4.A:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work <br> Hard Rock ( blasting prohibited ) - Mechanical Means<br>

OD46188/2023-2024:Putting up ring bund for diverting the flow of water during execution of work having the bottom width 3m and top width 1m and height of 2m and filling inside using contractors own gravelly earth etc. complete.

OD46189/2023-2024:Bailing out water with 5 HP Engine and Pump Set including conveyance to the site and erection, cost of fuel, lubricating and other stores.pay of staff etc complete.

12.24.3:Bored cast-in-situ M35 grade R.C.C. Pile Using Batching Plant, Transit Mixer and Concrete Pump excluding Reinforcement complete as per Drawing and Technical Specifications and removal of excavated earth with all lifts and lead upto 1000 m. Pile diameter-1000 mm

12.8.A.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. <br> PCC Grade M15 <br>

12.38.D.2:Cement Concrete for Reinforced Concrete in Pile Cap complete as per Drawing and Technical Specification R C C Grade M35 - Using Batching plant, Transit Mixer and Concrete pump

12.8.E.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. <br> RCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump <br>

12.8.G.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M30 - Using Batching Plant, Transit Mixer and Concrete Pump

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

13.5.H.p.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M35 - With Batching Plant, Transit Mixer and Concrete Pump - Height upto 5m

13.5.A:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications PCC Grade M15 - Height upto 5m <br>

13.5.H.q.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M35 - With Batching Plant, Transit Mixer and Concrete Pump - Height 5m to 10m

13.5.G.p.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M30 - Height upto 5m - using Batching Plant, Transit Mixer and Concrete Pump

13.10:Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and Technical Specification.

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

13.16:Supplying, fitting and fixing in position true to line and level POT-PTFE bearing consisting of a metal piston supported by a disc or unreinforced elastomer confined within a metal cylinder, sealing rings, dust seals, PTFE surface sliding against stainless steel mating surface, complete assembly to be of cast steel/fabricated structural steel, metal and elastomer elements to be as per IRC: 83 part-I & II respectively and other parts conforming to BS: 5400, section 9.1 & 9.2 and clause 2006 of MoRTH Specifications complete as per drawing and approved Technical Specifications.

13.14:Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II) section IX and clause 2005 of MoRTH specifications complete including all accessories as per drawing and Technical Specifications.

14.1E.2.1.A:"Furnishing and Placing PSC Grade M40 Using Batching Plant, Transit Mixer and Concrete Pump as per drawing and Technical Specification. For solid/voided slab super-structure - Height upto 5m

14.1F.2.A:"Furnishing and Placing PSC Grade M45 Using Batching Plant, Transit Mixer, and Concrete Pump as per drawing and Technical Specification. For T-beam & slab including launching of precast girders by launching truss upto 40 m span - Height upto 5m"

14.3:High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete as per drawing and Technical Specifications

14.9:Drainage Spouts complete as per drawing and Technical specification

14.22:Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 70 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the manufacturer's instructions for installation

3.17:Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

14.10:PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification.

14.11:Reinforced cement concrete approach slab including reinforcement and formwork complete as per drawing and Technical specification.

14.2:Supplying, fitting and placing HYSD bar reinforcement in super-structure complete as per drawing and technical specifications

14.5.a:Mastic ASphalt Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat with paving grade bitumen meeting the requirements given in table 500-29, prepared by using mastic cooker and ladi to required level and slope after cleaning the surface, including providing antiskid surface with bitumen precoated fine-grained hard stone chipping of 9.5 mm nominal size at the rate of 0.005 cum per 10 sqm and at an approximate spacing of cm center to center in both directions, pressed into center in both directions, pressed into surface when the temperature of surfaces not less than 100 deg. C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515

14.6:Construction of precast RCC railing of M30 Grade, aggregate size not exceeding 12 mm, true to line and grade, tolerance of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and technical specifications.

14.16:Providing and applying 2 coats of water based cement paint to unplastered concrete surface after cleaning the surface of dirt, dust, oil, grease, efflorescence and applying paint @ of 1 litre for 2 sqm.

APPENDIX 2-RETAINING STRUCTURES

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work.<br> Ordinary soil - Mechanical Means - (Depth upto 3 m) <br>

12.8.A:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications<br> PCC Grade M15 ( Without formwork) <br>

15.6:Laying of a geotextile filter between pitching and embankment slopes on which pitching is laid to prevent escape of the embankment material through the voids of the stone pitching/cement concrete blocks as well as to allow free movement of water without creating any uplift head on the pitching.

15.13:Providing and constructing gabian structures for erosion control, river training works and protection works with wire crates of size 2 m x 1 m x 0.3 m each divided into 1m compartments by cross netting, made from 4 mm galvanized steel wire @ 32 kg per 10 sqm having a minimum tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming to IS:4826, woven into mesh with a double twist, mesh size not exceeding 100 mm x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends to be securely tied with 4 mm galvanised steel wire.

12.8.G.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M30 - Using Batching Plant, Transit Mixer and Concrete Pump

12.8.2.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications <br> RCC Grade M20 With Batching Plant, Transit Mixer and Concrete Pump <br>

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

13.5.G.p.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M30 - Height upto 5m - using Batching Plant, Transit Mixer and Concrete Pump

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

13.10:Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and Technical Specification.

8.23.A:Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of channel section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3 <br>

APPENDIX 3-SITE CLEARANCE, DISMANTLING AND PAVEMENT

2.1.1:Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit.<br> Girth from 300 mm to 600 mm

2.1.2:Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit. <br> Girth from 600 mm to 900 mm

2.1.4:Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 1000 metres and earth filling in the depression/pit <br>Girth above 1800 mm

2.3.2.A:Clearing and grubbing road land including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees girth up to 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials and stacking of serviceable material to be used or auctioned, up to a lead of 1000 metres including removal and disposal of top organic soil not exceeding 150 mm in thickness <br> In area of light jungle - By Mechanical Means<br>

2.4.1.C:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres <br> Prestressed / Reinforced cement concrete grade M-20 & above. - By Manual Means <br>

2.4.2.A:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres <br> Cement Concrete Grade M-15 & M-20 - By Mechanical Means <br>

2.5.2.A:Dismantling of flexible pavements and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately<br> Bituminous course - By Mechanical Means<br>

4.1.B.1:Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-V - For sub-base cum drainage layer - Mix in Place Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.b:Providing and applying tack coat with bitumen emulsion (RS) using emulsion pressure distributor at the rate of 0.25 - 0.30 kg per sqm on the prepared Granular Surface cleaned with mechanical broom.

5.4.2b:Dense Graded Bituminous Macadam : - For grading - II (26.5 mm nominal size) Providing and laying dense graded bituminous macadam with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder (VG 30) @ 4.0 to 4.5 percent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects.

5.6.1.b:Providing and laying bituminous concrete with 100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.2 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - I (19 mm Nominal size)

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

5.6.2.b:Providing and laying bituminous concrete with 100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder (NRMB) @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading -II (13.2 mm Nominal size).

APPENDIX 4-EARTH WORK

3.6:Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and transporting to the embankment location within all lifts and lead upto 1000m

3.19.2:Loosening, leveling and Compacting original ground supporting embankment to facilitate placement of first layer of embankment, scarified to a depth of 150 mm, mixed with water at OMC and then compacted by rolling so as to achieve minimum dry density as given in Table 300-2 for embankment construction.

3.17:Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

4.13:Construction of Median and island above road level with approved material deposited at the site from roadway cutting and excavation for drain and foundation of other structures, spread, graded and compacted as per clause 408

3.18:Construction of sub-grade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2

APPENDIX 5-FOOTPATH, DRAIN

OD60225/2023-2024:Construction of precast RCC Drain of M20 Grade of internal dimensions 60cm wide and 60cm high with base and side wall 125mm thick, haunches of 25x25mm size made at inner edges, fixed over an aggregate bed of 10cm thick with 6mm nominal size aggregate including steel reinforcement, aggregate size not exceeding 12 mm, true to line and grade including necessary connection at the intersecting drain, complete as per approved drawings and technical specifications.<br>

OD60227/2023-2024:Construction of precast RCC cover slab for Drain of M20 Grade 15cm thick including steel reinforcement, aggregate size not exceeding 12 mm, true to line and grade including conveying and fixing, complete as per approved drawings and technical specifications.<br>

OD104952/2023-2024:Providing and laying 60mm thick factory made cement concrete interlocking paver block of M -30 grade made by block making machine with strong vibratory compaction, of approved size, design & shape, laid in required colour and pattern over and including 50 mm thick compacted bed of course sand filling the voids with fine sand etc complete all as per the direction of engineer in charge

OD60520/2023-2024:Gratings for draining water to drain using 50 x 6 angle channels and 12 mm bars at 70mm spacing.

APPENDIX 6-TRAFFIC SIGNS, ROAD MARKINGS AND OTHER APPPURTENANCES

8.4.11:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 75 cm triangle

8.13:Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

8.35:Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing with adhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3<br> Road Markers/Road Stud with Lense Reflector :-

55.10.1:Providing and erecting retro-reflectorised Object Hazard Marker 300mm x 900mm <br>Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801.<br>300 mm x 900 mm

8.4.4:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 80 mm x 60 mm rectangular

8.4.7:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 90 cm high octagon

8.4.10:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 90 cm circular

OD60511/2023-2024:Providing and fixing street lighting mounted on steel hollow circular poles of standard specifications, 9 m high 40m spacing 1.8m overhang on both sides placed in median with cement concrete, fitted with sodium vapour lamp and firmly fixed on ground in cc foundation including painting excluding foundation (based on item 8.28 of MoRTH)

OD61363/2023-2024:Providing and fixing 18mm thick gang saw cut black granite mirror polished premoulded and prepolished) machine cut of required size of approved shade, colour and texture laid over 20mm thick base cement mortar 1:4 (1 cement : 4 coarse sand) including rubbing, curing, moulding and polishing to edges to give high gloss finish etc. complete at all levels (Based on DSR 8.2.2.2.

THE URALUNGAL LABOUR CONTRACT CO-OPERATIVE SOCIETY

Bidder Name

CHERIAN VARKEY CONSTRUCTION CO PVT LTD

THE URALUNGAL LABOUR CONTRACT CO-OPERATIVE SOCIETY