Periodic Maintenance and Repairs to 40kVA DG set at I and FC complex Jammu and 15kVA DG set installed at Divisional office of MICD Jammu along with allied works.

For 40KVA Mahindra DG set installed at I&FC complex Jammu, repair/replacement work is to be carried out by way of draining out of old/burnt oil from the engine sump, cleaning of fuel tank breather, engine sump and engine parts with flushing oil and cleaning the engine completely. Providing and filling of new lubrication engine oil approximately 10 litre in the sump. Job includes providing and fitting of new fuel filter in place of old choked filters (primary & secondary) and M. oil filter with providing & replacement of fuel pipe, banjo bolts and washers of the fuel filter, stop solenoid and coupling. Providing and fitting of new air filter along with cleaning, servicing of intake and exhaust manifold. Job also includes replacement of coolant by way of locating the radiator cap and drain plug and then drain the old coolant by opening the drain valve, flush the system with clean water and then providing/ refilling with new coolant slowly to allow any trapped air to escape. Finally check for leaks and ensure the coolant level is within the specified range. Checking all the gauges for proper working and replacement of the same if found defective. Checking all the external and internal connections for tightness at joints and proper condition of electrical wires/connections and replace them if required. Testing of the DG set after servicing on no load and then on full load for its smooth operation. The job also includes providing and fitting of 12 mtrs (approx) new 25sqmm 3.5 core (Full Size neutral) copper cable from changeover to the electric meter by way of replacing damaged cable along with 04 no kitkat of 200Ampere, copper thimbles of required specifications. Job includes cost of material, labour charges, hire charges for tools and tackles, inclusive of rebate on old parts. and applicable taxes.

For 15KVA Mahindra DG set installed at divisional office of MICD Jammu, repairs/replacement work is to be carried out by way of draining out of old/burnt oil from the engine sump, cleaning of fuel tank breather, engine sump and engine parts with flushing oil and cleaning the engine completely. Providing and filling of new lubrication engine oil approximately 6.8 liters in the sump. Job includes providing and fitting of new fuel filter in place of old choked filters (primary & secondary) and M. oil filter with providing & replacement of fuel pipe, banjo bolts and washers of the fuel filter and fuel injector pump. Providing and fitting of new air filter along with cleaning, servicing of intake manifold. Providing and fitting of LLOP (Low lube Oil Pressure) sensor switch in place of damaged one. The job also involves repairs to DG set engine electrical system by way of cleaning the battery terminal, applying petroleum jelly, topping up of electrolyte of requisite quantity, configuring radiator water level switch, tightening the magnetic switch for smooth functioning of the equipment. Job also includes replacement of coolant by way of locating the radiator cap and drain plug and then drain the old coolant by opening the drain valve, flush the system with clean water and then providing/ refilling with new coolant slowly to allow any trapped air to escape. Finally check for leaks and ensure the coolant level is within the specified range. Checking all the gauges for proper working and replacement of the same if found defective. Checking all the external and internal connections for tightness at joints and proper condition of electrical wires/connections and replace them if required. Testing of the DG set after servicing on no load and then on full load for its smooth operation. Job includes cost of material, labour charges, hire charges for tools and tackles, inclusive of rebate on old parts and applicable taxes.