REPAIR/MAINT VARIOUS CAPACITY OF DG SETS AT RALAWAS UNDER GE BANAR

Amount

Materials and labour for maintenance and servicing of DG Sets of following capacity complete all as specified and as directed.NOTE: (a) One service of DG Set is termed as ‘EACH JOB’.(b) Minor Spare parts like as rubber gasket,pin,seal etc shall be replaced under servicing without any cost and major parts like as oil filter, diesel filter,air filter & engine oil shall be measured & paid sepratelly under respective items of the schedule as supply only and fixing charge shall deemed to be inculded in the unit rate of this item .

DG set of 320 KVA

DG set of 250 KVA

DG Set of 125 KVA

DG set of 63/62.5 KVA

DG set of 30/40 KVA

Labour only for repair and calibration of FIP of following DG Sets including strip opening and refixing of plunger, washer manifold, injection nozzles etc. all as required and testing after re-fixing on engine and setting the rated RPM complete all as specified and as directed.NOTE: Spare parts shall be measured and paid separately under relevent schedule items

DG set of 320 KVA

DG set of 250 KVA

DG Set of 125 KVA

DG set of 63/62.5 KVA

DG Set of capacity 30/40 KVA

Labour for overhauling of injector nozzles including strip opening and refixing of nozzles, washers, etc. and pressure setting as required for DG Sets of following capacities and replacement of timing shaft with coupling complete all as specified and as directed. NOTE: Spare parts shall be measured and paid separately under seperate under relevent schedule items.

DG set of 320 KVA

DG set of 250 KVA

DG st of 125 KVA

DG set of 63/62.5 KVA

DG Set of capacity 30/40KVA

Labour for complete overhauling of self starter including strip opening and refixing of carbon bush, armature coil, field coil, bush and bendix pinion and other related components to the following capacities DG sets :NOTE: Spare parts shall be measured and paid separately under seperate under relevent schedule items.

DG set of 320 KVA

DG set of 250 KVA

DG Set 125 KVA

DG set of 63/62.5 KVA

DG Set of capacity 30/40KVA

Labour only repair and overhauling of Battery Charging Alternator includingstrip opening and refixing of unserviceable armature coil, carbon set, field coil, clutch patti, bearing etc and other related items as required and re-fixing the same on mountings and testing complete for following capacities DG sets : Note: Spare parts shall be measured and paid separately under seperate seperate under relevent schedule items.

DG set of 320 KVA

DG set of 250 KVA

DG Set 125 KVA

DG set of 63/62.5 KVA

DG Set of capacity 30/40KVA

Labour for repairing of Automatic voltage regulator, Diode forward and reverse, rotating rectifier accessories complete to the following capacity of DG set :- NOTE: Spare parts shall be measured and paid separately under seperate under relevent schedule items .

DG set of 320 KVA

DG set of 250 KVA

DG Set 125 KVA

DG set of 63/62.5 KVA

DG Set of capacity - 30/40 KVA

Strip opening the radiator and cleaning the same by water jet completely and detect the leakage/breakage and repair the radiator by soldering/brazing and testing complete all as specified and as directed for the following capacity of DG Sets :-

DG Set of capacity - 320 KVA

DG Set of capacity - 250 KVA

DG Set capacity - 125 KVA

DG Set of capacity - 63/62.5 KVA

DG Set of capacity - 30/40 KVA

Labour only for taking out burnt out winding and rewinding the alternator main field coil, rotor, exicitor coil, armature of any type with minimum 80kg copper enameled wire including other minor repairs, and testing and re-fixing the alternator after repair with alignment rotor with shaft and coupling with all required accessories for 250/125/100/63 KVA capacity DG set including necessary electrical and earthing connections complete all as specified and as directed.

Supply and top up the coolant K Cool super plus-25/75 complete all as specified.

Supply and changing the engine oil of suitable grade including drain out existing used oil complete all as specified.

Supply only the following items in DG set of 320/250/125 KVA capacity.

Diesel filter element

Oil Filter element

Water pump assy

Air cleaner hose pipe with clamp

Radiator hose pipe with clamp

Safety control valve

flexible pipe for fuel pump to PT pump with banjo washer , nut bolt

flexible pipe for Disel tank to filter with banjo washer , nut bolt

Air cleaner Filter

Oil pump

Automatic voltage regulator

By pass filter

Supply only the following items in DG set of 63/62.5 KVA capacity.

Diesel filter element

Oil Filter element

Air cleaner hose pipe with clamp

Radiator hose pipe with clamp

Safety control valve

flexible pipe for fuel pump to PT pump with banjo washer , nut bolt

flexible pipe for Disel tank to filter with banjo washer , nut bolt

Air cleaner Filter

Oil pump

Automatic voltage regulator

By pass filter

Supply only the following items in DG set of 40/30 KVA capacity.

Diesel filter element

Oil Filter element

Air cleaner hose pipe with clamp

Radiator hose pipe with clamp

flexible pipe for fuel pump to PT pump with banjo washer , nut bolt

flexible pipe for Disel l tank to filter with banjo washer , nut bolt

By pass filter

Automatic voltage regulator

Air cleaner Filter

Supply only following spare parts of Self starter spare parts of capacity 320/250 KVA as per existing make and cat part no-

Self clutch assembly

Self pinion assembly

Self solenoid switch assembly

Self Bandex Assembly

Self carbon rocker assembly

Self carbon brush (set of 4 pcs)

Supply only following spare parts of Battery charging Alternator for DG Set of capacity 320/250 /125 KVA as per existing make and cat part no-

Rectifier assembly

carbon bush (Set of 2 Pcs)

Bearing

Stator assembly

Supply only following spare parts of Battery charging Alternator for DG Set of capacity 30/40/63 KVA as per existing make and cat part no-

Rectifier assembly

carbon bush (Set of 2 Pcs)

Stator assembly

Bearing

Supply only following spare parts of Self starter spare parts of capacity 320/250/125/63 KVA as per existing make and cat part no-

Self clutch assembly

Self solenoid switch assembly

Self carbon brush (set of 4 pcs)

Self carbon rocker assy

Supply only following spare parts of Self starter spare parts of capacity 30/40 KVA as per existing make and cat part no-

Self clutch assembly

Self solenoid switch assembly

Self carbon brush (set of 4 pcs)

Self carbon rocker assy

Supply only following spare parts of FIP spare parts of capacity 320/250 KVA as per existing make and cat No

Element

Delievery valve

FIP Repair kit

Supply only following spare parts of Injector for DG Set of Capacity 320/250 KVA as per existing make and cat No

Injector nozzle

Injector washer

Supply only following spare parts of FIP spare parts of capacity 125/63 KVA as per existing make and cat No

Element

Delievery valve

FIP Repair kit

Supply only following spare parts of Injector for DG Set of Capacity 125/63 KVA as per existing make and cat No

Injector nozzle

Injector washer

Supply only following spare parts of FIP spare parts of capacity 30/40 KVA as per existing make and cat No

Element

Delievery valve

FIP Repair kit

Supply only following spare parts of Injector for DG Set of Capacity 30/40KVA as per existing make and cat No

Injector nozzle

Injector washer

Supply and fixing Engine stop solined switch for DG Set 320/250 as per existing make and cat no

Supply and fixing Engine stop solined switch for DG Set 125/63 as per existing make and cat no

Supply and fixing Engine stop solined switch for DG Set 30/40 as per existing make and cat no

Supply and fixing Alternator Fly wheel ring gear for DG Set 125/100/63 as per existing make and cat no

S&F for battery lead with terminal cable of copper conductor size of 19 SWG and 90cmm long as in repair completed as specified as dirtected by Engr-in-charge

Labour only for taking out burnt out winding and rewinding the Self startor coil, of any type with copper enameled wire including other minor repairs and testing and refixing the Self startor after repair with alignment rotor with shaft and coupling, Copper enameled wire, lumex paper, glass wire varnish and cotton tape etc with all required accessories for 320/250 /125 KVA DG sets including necessary electrical and earthing connections complete all as spedcified and as directed.

Labour only for taking out burnt out winding and rewinding the Self starter coil of any type with copper enameled wire including other minor repairs and testing and refixing the self starter after repair with alignment rotor with shaft and coupling, Copper enameled wire, lumex paper, glass wire varnish and cotton tape etcwith all required accessories for 63 /40/30 KVA DG sets including necessary electrical and earthing connections complete all as spedcified and as directed.

Site visit of OEM service Engineer as per DG set manufacturer for inspection and repair of DG sets as and when required basis as specified and dirtected by EIC Note:- (i) Spare parts shall be measured and paid separately under relevent schedule of items.(ii) All thr visit charge of service enginner of OEM will be paid by Contractor. Max two visit charges will be paid per DG set during inspection,repair and testing complete.(iii) Inspection of DG set of OEM service engineer and recommaded parts for repairs of DG sets/minor defacts rectified on the spot will be consider in Ist visit.(iv) Repairs of DG sets after material by the contractor and testing of DG sets as dirtected by EIC will be considered in 2nd visit.

Labour for servicing & replacement wornout parts ( relays,metering equipments,control circuits etc) of AMF pannel to the following capacity of DG set :- NOTE: Spare parts shall be measured and paid separately items.

DG Set of capacity – 320/250 KVA

DG Set of capacity - 125/63 KVA

DG Set of capacity - 30/40 KVA

Supply only power contactor 4 pole suitable for 320/250KVA DG AMF Panel .

Supply only SMPS for 320/250 KVA DG Set AMF panel

Supply only current transformer 200/5 A set of three for 320/250 KVA DG AMF Panel .

Supply only power fuse link with breaking capacity 80 KA for 320/250 KVA DG AMF Panel .

Supply only relay with board for 320/250 KVA DG AMF Panel .

Supply only controller circuit for 320/250 KVA DG AMF Panel .

Supply only power contactor 4 pole suitable for 125/63/62.5 KVA DG AMF Panel .

Supply only SMPS for 63 KVA DG Set AMF panel

Supply only power fuse link with breaking capacity 80 KA for 63 KVA DG AMF Panel .

Supply only relay with board for 63 KVA DG AMF Panel .

Supply only controller circuit for 63 KVA DG AMF Panel .

Supply only current transformer 200/5 A set of three for 63 KVA DG AMF Panel .

Supply only power contactor 4 pole for 30/35/45 KVA DG AMF Panel .

Supply only SMPS for 30/35/45 KVA DG Set AMF panel

Supply only current transformer 200/5 A set of three for 30/35/45 KVA DG AMF Panel .

Supply only relay with board for 30/35/45 KVA DG AMF Panel .

Supply only controller circuit for 30/35/45 KVA DG AMF Panel .

Supply and fix battery of capacity 150 AH 12V all as specified. Make :- EXIDE new xpress , cat part No XP1500 or equavalent.

Supply and fix battery of capacity 180 AH 12V all as specified. Make :- EXIDE new xpress , cat part No Xp1800 or equavalent.

Supply and fix battery of capacity 120 AH 12V all as specified. Make :- EXIDE new xpress , cat part No Xp1200 or equavalent.

Supply and fix battery of capacity 100 AH 12V all as specified. Make :- EXIDE new xpress , cat part No Xp1000 or equavalent.

Supply fixing and testing Tarbo charger repair kit for DG Set cap 250/125/63 as per existing make and cat no

Supply , fixing and testing Tarbo charger repair kit for DG Set cap 35/40 as per existing make and cat No

Supply and fixing Amper meter for DG set as per existing make any type

Supply and fixing Water temp meter for DG Set as per existing make any tpye

Labour only for stripping out engine and overhulling of engine ,Head repair work,radiator service carried out head,piston liner etc with all required accessories for 125 KVA DG sets including necessary nut bolts washer as per site requirement

Supply and fix in repair liner D3(modified) for 125 KVA DG set as specified

Supply and fix in repairSet pistion Ring for 125 KVA DG set as specified

Supply and fix in repair Piston,GPIN,CRCLP,TBD3 and EM for 125 KVA DG set as specified

Supply and fix in repair Gaskit set for 125 KVA DG set as specified

Supply and fix in repair O Ring kit set for 125 KVA DG set as specified

Supply and fix in repair Gaskit for Cyl head for 125 KVA DG set as specified

Supply and fix in repair Filter kit for 125 KVA DG set as specified

Supply and fix in repair set of Siling ring for 125 KVA DG set as specified

Supply and fix in repair Conn Rod BRG top and bottom for 125 KVA DG set as specified

Supply and fix in repair External V S Insart Samifini for 125 KVA DG set as specified

Supply and fix in repair Valve Connection Outlet for 125 KVA DG set as specified

Supply and fix in repair V S insart Smifini for 125 KVA DG set as specified

Supply and fix in repair Value guide for 125 KVA DG set as specified

Supply and fix in Replacement of Intak Value for 125 KVA DG set as specified

Supply and fix in Replacement of Injector Slive for 125 KVA DG set as specified

Supply and fix in Replacement of Grove nut for 125 KVA DG set as specified

Supply and fix in Replacement of Set of Hoses for 125 KVA DG set as specified

Supply and fix in Replacement of Oil cooler Aliment for 125 KVA DG set as specified

Supply and fix in Replacement of Water Pump assembly D3 for 125 KVA DG set as specified

Supply and fix in Replacement of V belt for 125 KVA DG set as specified

Labour only for boring work for engine Head carried out head,piston liner etc with all required accessories for 125 KVA DG sets including necessary nut bolts washer as per site requirement

DIWAKAR CONSTRUCTION CO.

M/s Vishaka Enterprises