FABRICATION AND ERECTION MAJOR JOBS

Amount

Replacement of worn out M.S. vertical supporting channels & side plate of final molasses storage tank with M.S Plate and channels.

Replacement of worn out Roof of final molasses storage tank with M.S Plate 4/5/6mm and Supporting Channel /Angle.

Dismantling ,fabrication & Erection of top MS cone Pan Shell (10mm/12mm)

Dismantling ,fabrication and erection of outer body shell of pan from MS plate 10mm/12mm

Strengthening of pan’s shell with angle and channels in round shape with MS angle 75x75mm and Dia 4.34 mtr. (3 rounds)

Strengthening of Evaporator shell with angle and channels in round shape with MS angle 75x75mm and Dia 2.80 mtr. (3 rounds)

Dismantling ,fabrication & Erection of Top cone below save –al of Evaporator

Dismantling, Fabrication, Erection of Complete Save all (existing design) of evaporators including top plate, inner and outer shell.

Dismantling, Fabrication, Erection of umbrella of save al of Evaporators body as per existing design including all supporting.

Dismantling, Fabrication and erection of Quad condensate tank/ Syrup Bottle including all connection. Approx. Size Dia 509mm x length 1800mm

Dismantling, Fabrication, Erection of Stirrer(Fan) of Aeration Tank at ETP as per existing Design including complete commissioning and trial

Dismantling, Fabrication, Erection of Hot water Weighing tank of water weighing scale. Dia 1.6 mtr x 1.5 height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling.

Dismantling, Fabrication, Erection of Mix juice Weighing tank of Juice weighing scale. Dia 2 mtr x 1.5 height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling.

Dismantling, fabrication & Erection of Juice feed boxes of juice heater double beat valve. The Erection work for this job will also include all connections which are dismantled during dismantling.

Dismantling, fabrication & Erection of absorption tower of Juice Sulphiter. The Erection work for this job will also include all connections which are dismantled during dismantling

Dismantling, Fabrication & Erection of worn out Stainer of Mix juice tank/ Sulphited Juice tank / Syrup Tank.

Dismantling, fabrication and Erection of the sulphur furnace with existing design (By 16 mm & 12mm MS plate) This work include dismantling and Erection of all connections, man hole, flanges etc of sulphur Furnace.

Dismantling, fabrication and Erection of Melter of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc.

Dismantling, fabrication and Erection of Scrubber of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc .

Dismantling, Fabrication & Erection of Dorr coils (Nipple/Flange/ reducer rates as per general fabrication, Erection Rates )

Dismantling , Fabrication & erection of bottom of 2nd compartment of dorr clarifier

Dismantling ,fabrication & erection of the outer shell of dorr clarifier

Dismantling & erection of top of top compartment.

Dismantling & erection of shell of foam chamber.

Dismantling, fabrication and Erection of Mud tank below RVF including all connections.

Dismantling, fabrication and Erection of worn out Heavy / Light Vacuum tank of RVF including all connections.

Fabrication & Erection of common juice heater pit tank with top cover and condensate pipe line along with partition plate for sealing in tank, fabrication, erection of bed for motor, fitting of pump, motor with suction and delivery lines inlcudling all connections

Fabrication & erection of coil of juice heater size 2” along with required connections from the juice heater shell

Dismantling ,fabrication & Erection Outer body shell of juice heater

Fabrication & Erection of common vapour distribution header after external catcher semi- kestner along with all necessary connections as per drawing

Fabrication & Erection of filter Juice Sealing Bottle of receiving pit for vacuum filter. The Erection work for this job will also include all connections which are dismantled during dismantling.

Dismantling fabrication and Erection of filtrate juice receiving pit tanks for vacuum filter.

Dismantling fabrication and Erection of bagacillo pipe line from MS plate 3 mm

Dismantling, Fabrication & Erection of Bagacillo Cyclone.

Dismantling, Fabrication & Erection of Bagacillo Chute.

Dismantling, Fabrication & Erection of Bottom trough of Mud Mixer for RVF.

Dismantling, Fabrication & Erection of screw conveyor of Mud Mixer.

Dismantling, fabrication and Erection of MS vapour pipe of different sizes. Dia- 1050mm

Dia - 900mm

Dia - 720mm

Dia – 670mm

Dia – 520mm

Dia – 420mm

Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend Dia 900mm

Dia - 1050mm

Dia - 720mm

Dia – 620mm

Dia – 520mm

Dia – 420mm

Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to1.0 to 1.5 mtr. Dia- 1050mm

Dia - 900mm ,

Dia - 720mm

Dia – 620mm

Dia – 520mm

Dia – 420mm

Dismantling of MS/CI condenser cone of Pans

Fabrication of MS condenser cone of Pans

Erection of MS/CI condenser cone of Pans

Dismantling, Fabrication, Erection of umbrellas of pan save all as per existing design including all supporting.

Replacement of worn out portion of bottom, side plate & supporting angle/channel of syrup and molasses tank at Pan station .

Replacement of M.S bottom Gutter of Crystallizer station and other factory units.

Replacement of worn out portion of bottom pan saucer.

Dismantling, fabrication and Erection of downtake of Pan from 10/12mm plate.

Replacement of Feed box of Pans including all connections.

Dismantling, fabrication and Erection bottom Distributor of pans

Dismantling, Fabrication & Erection of Worn out portion of molasses conditioner. This work includes dismantling and Erection of all connection pipes and their drive unit.

Dismantling, fabrication and Erection of worn out bottom portion of crystallizer

Dismantling, Fabrication and Erection of worn out portion of C-Vacuum Crystallizer.

Replacement of crystallizer arms along with supports from 75x75mm M.S angle. (1)Dismantling.

(2) Fabrication.

(3) Erection.

Dismantling, fabrication & Erection of cooling coils 3” of Crystallizer including all connections.

Dismantling and Erection of MS branch pipes of spray pond. This work includes all connections of clusters.

Dismantling of CI/MS main pipeline spray pond

Dismantling fabrication & Erection of suction pipes of injection pumps with stainer.

Dismantling fabrication & Erection of suction pipes of Spray pumps with stainer.

Dismantling, Fabrication Erection of worn out Bottom half portion of A / B magma mixture including all connections.

Dismantling, Fabrication and Erection of worn out Bottom half portion of A pug mill including all connections.

Dismantling, Fabrication and Erection of worn out Bottom half portion of A pug mill including all connections.

Dismantling, Fabrication & erection of worn out A-magma mixture complete including all connections

Dismantling ,fabrication & erection of sugar melter pump strainer all connections

Fabrication and Erection of Bed for pump and motor of magma mixture alongwith suction and delivery pipe line connections, alignment of motor with pump etc

Dismantling, Fabrication and Erection of bottom discharge chute of continuous centrifugal machine

Dismantling , Fabrication & erection of ammonia coils of pans from MS pipe dia 3" including all connection

Dismantling and erection of new tube plate (top and bottom ) of quad body no 3rd including all connections, Dismantling and erection distributor and ammonia pipe line

Dismantling, fabrication & erection of new calendria shell from 10mm / 12mm ms plate (top and bottom ) of pan no. 3rd including all connections, Dismantling and erection distributor and ammonia pipe line

Dismantling & Transportation of juice heater of capacity heating surface area 120m2 including all valves, Double beat valves, coiles, covers, cover arms at batala sugar mills and transport same to budhewal sugar mills

Dismantling & erection of juice heater of capacity heating surface area 120m2 including all valves, double beat valves, coils, cover, cover arms at budhewal sugar mills

Dismantling, Fabrication & Erection of circular rings of syrup sulphitor from ms plate 8mm/ 10mm

Fabrication & erection of beds for pump and motor etc

Dismantling & erection of crystallizer shaft including arm and all connection, fitting

Dismantling, Fabrication & Erection cane cutter hoods from 8-10mm thick plate with ms angle etc

Dismantling & erection of expansion joint of power turbine exhaust line

Replacement of side plate of cane carrier chain / RBC and trough of RBC / bagasse elevator / cross RBC

Replacement of channel and I - Beam of RBC / Cane Carrier / Bagasse Elevator / Cross RBC runner

Dismantling, Fabrication Erection of Juice tray of mill no. 3 from SS plate

Dismantling, Fabrication Erection of Juice tray of mill no. 3 from MS plate

Fabrication of screw conveyor of mill house

Dismantling, Fabrication & erection of screw conveyor trough of mill house

Dismantling, erection of screw conveyor

Fabrication and erection of screw conveyor (APCD) plant including motor and gear fitting

Replacement of Bush of crystallizer 's central shaft at drive end

Replacement of Bush of crystallizer 's central shaft at Non - drive end

Dismantling, Fabrication erection of ash hopper of boiler (pyjamas) cone with chute bottom portion (cone tapper portion size 15" approximate)

Repair of ratary bagasse fedders of boilers 1) Body

Rotor

Dismantling fabrication & erection of bagasse shoot for boiler furnace

Dismantling fabrication & erection of FD duct portion at the entrance of furnace

Replacement of side plate 3mm / old M.S plate of boiler (with MS plate & supporting angle / flat)

Dismantling, fabrication & erection of worn out ducting of boiler & APCD including angle, Channel, Flats & flangers

Dismantling fabrication and erection of top cone of scrubber of APCD plant

Dismantling, Fabrication & erection damper of boiler ducting

Dismantling fabrication & erection of expansion joint of boiler ducting (3.360 mtr x 1.260 mtr)

Replacement of MS gutter of APCD plant from wet scrubber to Ash Pits

Dismantling fabrication & erection of damper of rotary bagasse feeder

Dismantling, fabrication & erection of worn out portion of ID and APCD fan casing

Replacement of sieve plates of APCD scrubber This job also includes 10/12 mm holes (324 holes per square ft. ) drilling in plates

Baffle plates (MS flat 65 x 6mm) of demister in wet scrubber

Repair/ replacement of worn out portion of wet scrubber of boiler No. 1 & 2

Dismantling, fitting & expansion of air heater tubes with IBR welder

Replacement of G.I Sheet Gutter of factory building

Replacement of worn out of M.S Runner of inter carrier, elevator, RBC, cross carrier & cane carrier chains

Fabrication and erection of discharge bagasse chute between last mill and bagasse elevator

Part (B) General Job Juice heater/V.L.J.H. SS tubes 1) Dismantling

2) Fitting

3) Expansion

Semi kestner SS tubes 1) Dismantling

2) Fitting

3) Expansion

Quad bodies SS tubes Quad 1st to 4th 1) Dismantling

2) Fitting

3) Expansion

Pans SS/Brass tubes Pan 1st to 5th 1) Dismantling

2) Fittings

3) Expansion

Welding joints of water, juice, vapour and exhaust pipe lines of all sizes

MS Pipe line 1/2" to 12” dia 1) Dismantling

2) Erection

SS Pipe line 1/2" to 12” dia 1) Dismantling

2) Erection

CI Pipe line 1/2" to 12” dia 1) Dismantling

2) Erection

CI Pipe line above 12” dia 1) Dismantling

2) Erection

MS Pipe line above 12” dia from MS plate (other than vapour pipe of pan and quad) 1) Dismantling

2) Fabrication

3) Erection

MS Bend upto 12” dia 1) Dismantling

2) Fabrication

3) Erection

MS Bend above 12” dia from MS plate (other than V.P. pans & quad) 1) Dismantling

2) Fabrication

3) Erection

CI Bends sizes 1” to 12” 1)Dismantling

2) Erection

Dismantling, Fabrication& Erection of M.S (all sizes) 1) Tee,

2) Nipples,

3) Crosses

4) Reducers

5) Elbow

Dismantling, Fabrication& Erection of S.S (all sizes) 1) Tee,

2) Nipples,

3) Crosses

4) Reducers

5) Flange

6) Elbow

Replacement of worn out MS Cone (all sizes)

MS Flanges (all sizes) 1) Dismantling

2) Fabrication

3) Erection

Dismantling , fabrication and erection of Man Holes (all sizes)

1) Dismantling of platform.

2) Fabrication & Erection of platform

M.S. Tank having round & rectangular bottoms 1) Dismantling

2) Fabrication

3) Erection

M.S. Tank having conical bottoms 1) Dismantling

2) Fabrication

3) Erection

M.S Structure Trusses, Perlins, Columns & Beams (Factory Building) 1) Dismantling

2) Fabrication

3) Erection

Strengthening/ replacement of L-bracket/support between column and beam of factory building structure

Platform railing from old pipe & angle 1) Dismantling

2) Erection

Electric panel ,DB and other machinery shed GI/ACC/MS sheet 1)Dismantling

2) Fabrication

3) Erection

Patch work of any part of any equipment with 3mm to 10mm thick plate max. upto 1 sq meter

Dismantling of sluice valve/ angle valve/ N.R.V.

Erection of sluice valve/ angle valve/ N.R.V. ,Butterfly Valve

Replacement of Rail line of cane un-loader with 50mm square bar

Dismantling, Erection of complete calenderia including tube plates and all necessary connection

Dismantling, Erection and Fabrication of So2 furnance cooling jacket.

Dimantling , cleaning & fitting of syrup line from syrup sulphiter to pan station

Dismantling & fitting of Dorr clarifier's juice coils

Replacement of RVF agitator

Dismantling of pan's old discharge valve and fitting of new butterfly valve

Separation of existing pug mill with shaft with each drive into two parts (fore worker & after worker)

Replacement of oil trough of crystallizer

Replacement of crystallizer massecuite gate

Dismantling of existing gear of crystallizer shaft drive & fitting of new planetary gear

Replacement of crystallizer shaft drive gear with new one