KIIFB- PWD013-47-Hill Highway Improvements to Hill Highway-Chirakkal Melattur (11.215 Km) and Ucharakadavu Kanjirampara (1.060 Km) and Ucharakadavu Bridge in Malappuram District

Amount

Appendix-A Roadway Pavement Works

2.3.2.A:Clearing and grubbing road land including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees girth up to 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials and stacking of serviceable material to be used or auctioned, up to a lead of 1000 metres including removal and disposal of top organic soil not exceeding 150 mm in thickness In area of light jungle - By Mechanical Means

3.15:Scarifying the existing bituminous road surface to a depth of 50 mm and disposal of scarified material with in all lifts and lead upto 1000 metres by Mechanical Means

2.5.2.A:Dismantling of flexible pavements and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately Bituminous course - By Mechanical Means

3.6:Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections, and transporting to the embankment location within all lifts and lead upto 1000m

3.19.2:Loosening, leveling and Compacting original ground supporting embankment to facilitate placement of first layer of embankment, scarified to a depth of 150 mm, mixed with water at OMC and then compacted by rolling so as to achieve minimum dry density as given in Table 300-2 for embankment construction.

3.17:Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

3.19.1:Loosening of the ground upto a level of 500 mm below the sub-grade level, watered, graded and compacted in layers to meet requirement of table 300-2 for Compacting original ground supporting sub-grade construction.

4.1.B.1:Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-V - For sub-base cum drainage layer - Mix in Place Method

OD223245/2024-2025:Construction of granular sub-base by providing and mixing graded material GSB Gr V with dismantled flexible pavement materials, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-V- For sub-base cum drainage layer - Mix in Place Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.c:Providing and applying tack coat with bitumen emulsion (RS) using emulsion pressure distributor at the rate of 0.30 - 0.35 kg per sqm on the prepared Cement Concrete pavementcleaned with mechanical broom.

5.2.b:Providing and applying tack coat with bitumen emulsion (RS) using emulsion pressure distributor at the rate of 0.25 - 0.30 kg per sqm on the prepared Granular Surface cleaned with mechanical broom.

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

5.4.2b:Dense Graded Bituminous Macadam : - For grading - II (26.5 mm nominal size) Providing and laying dense graded bituminous macadam with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder (VG 30) @ 4.0 to 4.5 percent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects.

5.6.2.b:Providing and laying bituminous concrete with 100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder (NRMB) @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading -II (13.2 mm Nominal size).

OD300140/2024-2025:Providing and laying bituminous concrete with 100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder (NRMB) @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading -II (13.2 mm Nominal size). (Using 7% Shredded plastic)

55.23:Supplying and laying interlocking tile 80mm or nearest size thickness, minimum strength M30 including providing a layer of 6mm aggregate for 5cm thickness, then laying interlock cobbles in lines and levels as per the directions of the departmental officers at site inclusive of all cost & conveyance charges etc. complete.

8.1.A:Construction of cement concrete kerb with top and bottom width 115 and 165 mm respectively, 250 mm high in M 20 grade PCC Using Concrete Mixer on M-10 grade foundation 150 mm thick, foundation having 50 mm projection beyond kerb stone, kerb stone laid with kerb laying machine, foundation concrete laid manually, all complete as per clause 409

8.20:Providing, Fixing and erecting 50 mm dia GI pipe railing in 3 rows duly painted on Tubular Steel Railing on Medium Weight Steel Channel ( ISMC series) 100 mm x 50 mm, 1.2 metres high above ground, 2 m centre to centre, complete as per approved drawings including painting over suitable primer .

Appendix-B Drainages and Retaining Structure Works

2.4.2.A:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Cement Concrete Grade M-15 & M-20 - By Mechanical Means

2.4.2.B:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Prestressed / reinforced cement concrete grade M-20 & above - By Mechanical Means

2.4.4.B:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Dismantling Stone Masonry - Rubble stone masonry in cement mortar.

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

3.13.2.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary Rock (not requiring blasting) - Mechanical Means

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

12.8.A.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M15

12.8.1.C.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer

13.5.F.P.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump - Height upto 5m

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

OD46962/2024-2025:Construction of RCC Catch pit of specific size ( 300X300X200)mm including all cost of erection etc complete

OD298823/2024-2025:60.7.1 DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all materials labour charges etc. complete as per direction of Departmental officers at site

OD299353/2024-2025:60.7.8 DR with Departmental. Stone - DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course using departmental rubble including packing to compactness to lines and levels, labour charges etc. complete as per direction of Departmental officers at site

OD299376/2024-2025:60.6 PVC WEEP HOLES- Providing weep holes using 75mm dia. PVC pipes working pressure 4kg /sq.cm including cost of materials, conveyance, labour charges etc. complete.

OD304640/2024-2025:OD60 -PVC WEEP HOLES- Providing weep holes using 110mm dia. PVC pipes working pressure 4kgf /sq.cm including cost of materials, conveyance, labour charges etc. complete.

OD223247/2024-2025:Supplying and laying polyster needle punched non wooven geotextile as filter media behind gabion/gabion fascia units, as per MoRTH 700 type-III geotextile. The width of geotextile roll shall not be less than 4.5m, at easily accessible location including top and bottom, with all leads and lifts,man power and machinery,material,labour etc. complete and as directed by Engineer in charge.

13.9.A:Back filling behind abutment, wing wall and return wall complete as per drawing and Technical Specification Granular material

OD138672/2024-2025:Back filling behind abutment, wing wall and return wall complete as per drawing and Technical Specification. Using Departmental Ordinary Rock spalls obtained from excavation of structures as directed by Departmental Officers.

OD197236/2024-2025:Providing and laying of a reinforced cement concrete pipe duct,NP4, 600 mm dia, across the road (new construction), extending from drain to drain in cuts and toe of slope to toe of slope in fills, providing a minimum fill of granular material on sides of RCC pipe as per IRC:98-1997, bedded on a 0.3 m thick layer of granular material free of rock pieces, joints to be made leak proof, all as per IRC: 98 - 1997 and approved drawings, excluding collar, headwall and top back fill with granular material<br> Cable Duct Across the Road - NP4- 600mm dia, Single row for one utility service

8.8:Painting two coats after filling the surface with synthetic enamel paint in all shades on new plastered concrete surfaces

Appendix-C Traffic Safety Implementation Works

8.13:Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

8.35:Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing with adhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3 Road Markers/Road Stud with Lense Reflector :-

8.4.1:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 90 cm equilateral triangle

8.4.10:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 90 cm circular

8.4.12:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 50cmx 60 cm rectangular (Single chevron etc.)

8.4.5:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 60 cm x 45 cm rectangular

8.5:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with area not exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

8.6:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 High Intensity Micro Prismatic (Type IV) grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with an area exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on suitably designed GI pipe pole not less than 50mm NB , 2 Nos. confirming to IS 1239, firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

55.10.2:Providing and erecting retro-reflectorised Object Hazard Marker 450mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801. 450mm x 900 mm

8.15:Supplying and installation of delineator (Roadway indicators) posts 80- 100cm high above ground level, pained black, and white in 15 cm wide strips, fitted with min. 80 x 100 mm rectangular or 75 mm dia circular retro reflectorized panels at the top with minimum visibility of 300m with provisions to prevent edge lifting and vandalisam, and conforming to clause 806 , IRC-79 and the drawings including fixing to ground (The deleniator shall be of approved type as per specification)

55.16:Providing and fixing guard post Providing and fixing guard post of size 200mmx200mm, 1400mm long, 800mm above ground level and 600mm below GL. casted in M20 Grade concrete reinforced with 4 nos of 8mm dia longitudinal bars and 6mm dia stirrups @ 100mm c/c, firmly fixed in position by means of foundation of size 0.5mx0.5mx0.7m in M15 grade concrete below ground level including painting 2 coats on exposed surface with synthetic enamel paint in alternate white & black band 20cm wide

8.16:Reinforced cement concrete M-15 grade boundary pillars of standard design as per IRC:25-19767, fixed in position including finishing and lettering but excluding painting .

Appendix-D Compound Wall Construction

2.4.3.B:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Dismantling Brick / Tile work - In cement mortar

2.4.4.B:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Dismantling Stone Masonry - Rubble stone masonry in cement mortar.

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

OD299355/2024-2025:60.7.1 DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all materials labour charges etc. complete as per direction of Departmental officers at site

OD299357/2024-2025:60.7.8 DR with Departmental. Stone - DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course using departmental rubble including packing to compactness to lines and levels, labour charges etc. complete as per direction of Departmental officers at site

12.8.A.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M15

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

OD46971/2024-2025:Solid block masonry using pre cast solid blocks (Factory made) of size 30x20x15 cm or nearest available size confirming to IS 2185 part I of 1979 for foundation and plinth with thickness 15cm in: CM 1:6 ( 1 cement :6 coarse sand) etc. complete

13.3:Plastering with cement mortar (1:3 ) on brick work in sub-structure as per Technical Specifications

Appendix-E Bus Shelter Construction Works

2.6.1:Earth work in excavation by mechanical means (Hydraulic excavator)/manual means over areas (exceeding 30 cm in depth, 1.5 m in width as well as 10 sqm on plan) including disposal of excavated earth, lead up to 50 m and lift up to 1.5 m, disposed earth to be levelled and neatly dressed.All kinds of soil

2.8.1:Earth work in excavation by mechanical means (Hydraulic excavator) /manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift up to 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.All kinds of soil

4.1.5:Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size)

6.2.2:Brick work with common burnt clay modular bricks of class designation 7.5 in foundation and plinth in:Cement Mortar 1:6 (1 cement : 6 coarse sand)

2.25:Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundation etc. in layers not exceeding 20 cm in depth, consolidating each deposited layer by ramming and watering, lead up to 50 m and lift up to 1.5 m.

11.3.1:Cement concrete flooring 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate)finished with a floating coat of neat cement, including cement slurry, but excluding the cost of nosing of steps etc. complete.40 mm thick with 20 mm nominal size stone aggregate

13.1.2:12 mm cement plaster of mix:1:6 (1 cement : 6 fine sand).

10.1:Structural steel work in single section, fixed with or without connecting plate, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete.

50.10.1:Steel work in built up G I tubular ( round, square or rectangular hollow tubes etc.) trusses etc., including cutting, hoisting,fixing in position and applying a priming coat of approved steel primer, including welding and bolted with special shaped washers etc. complete

12.50:Providing and fixing precoated galvanised iron profile sheets (size, shape and pitch of corrugation as approved by Engineer-in-charge) 0.50 mm (+0.05%), total coated thickness with zinc coating 120 grams per sqm as per IS: 277, in 240 mpa steel grade, 5-7 microns epoxy primer on both side of the sheet and polyester top coat 15-18 microns. Sheet should have protective guard film of 25 microns minimum to avoid scratches during transportation and should be supplied in single length upto 12 metre or as desired by Engineer-in-charge. The sheet shall be fixed using self drilling/self tapping screws of size (5.5x55mm) with EPDM seal, complete upto any pitch in horizontal/ vertical or curved surfaces, excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required.

10.28:Providing and fixing stainless steel (Grade 304) railing made of Hollow tubes, channels, plates etc., including welding, grinding, buffing, polishing and making curvature (wherever required) and fitting the same with necessary stainless steel nuts and bolts complete, i/c fixing the railing with necessary accessories & stainless steel dash fasteners, stainless steel bolts etc., of required size on the top of the floor or the side of waist slab with suitable arrangement as per approval of Engineer-in-charge, (for payment purpose only weight of stainless steel members shall be considered excluding fixing accessories such as nuts, bolts, fasteners etc.)

10.2:Structural steel work riveted, bolted or welded in built up sections, trusses and framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete.

15.28.1:Dismantling roofing including ridges, hips, velleys and gutters etc., and stacking the material within 50 metres lead of :G.S. Sheet

15.44.2:Dismantling G.I. pipes ( external work) including excavation and refilling trenches after taking out the pipes, manually / by mechanical means including stacking of pipes within 50 metres lead as per direction of Engineer- in- Charges:Above 40 mm nominal bore

11.20.3:Chequerred precast cement concrete tiles 22 mm thick in footpath & courtyard, jointed with neat cement slurry mixed with pigment to match the shade of tiles, including rubbing and cleaning etc. complete on 20 mm thick bed of cement mortar 1:4 ( 1 cement : 4 coarse sand).Dark shade pigment using ordinary cement

Appendix-F Ucharakadavu Bridge : Site Clearance and Dismantling

2.4.2.A:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Cement Concrete Grade M-15 & M-20 - By Mechanical Means

2.4.4.B:Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres Dismantling Stone Masonry - Rubble stone masonry in cement mortar.

2.5.2.A:Dismantling of flexible pavements and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately Bituminous course - By Mechanical Means

3.15:Scarifying the existing bituminous road surface to a depth of 50 mm and disposal of scarified material with in all lifts and lead upto 1000 metres by Mechanical Means

Appendix-G Ucharakadavu Bridge : Bridge Proper

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

3.13.4.A:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work Hard Rock ( blasting prohibited ) - Mechanical Means

OD65117/2024-2025:Providing dowel bars 25mm dia and 3m long at the rock by drilling holes 1.5m depth and 1.5m into concrete portion 1mc/c and fixing the rod by using cement grout etc. complete.

OD65119/2024-2025:Based on 12.22 of MoRTH and approved estimate no. BR/2020/3330 - Providing permanent steel liner 6mm thick including supplying, conveying, fabricating as per detailed drawing for cast in situ pile and erecting at site in lines and levels and driven down into required depth as per drawing including cost and conveyance of all materials, all fabrication charges with all leads and lifts etc. complete according to the specification and as directed by departmental officers.

OD65118/2024-2025:Bored cast-in-situ M35 grade R.C.C. Pile Using Batching Plant, Transit Mixer and Concrete Pump excluding Reinforcement complete as per Drawing and Technical Specifications and removal of excavated earth with all lifts and lead upto 1000 m. Pile diameter-1000 mm also including pile chipping , initial load test and routine load test as per IS code.

12.8.A:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications PCC Grade M15 ( Without formwork)

12.39:Providing and laying of PCC M15 leveling course 100 mm thick below the pile cap

12.38.D.2:Cement Concrete for Reinforced Concrete in Pile Cap complete as per Drawing and Technical Specification R C C Grade M35 - Using Batching plant, Transit Mixer and Concrete pump

12.8.G.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M30 - Using Batching Plant, Transit Mixer and Concrete Pump

12.8.E.2.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. RCC Grade M25 - With Batching Plant, Transit Mixer and Concrete Pump

12.40:Supply, Fitting and Placing un- coated HYSD bar Reinforcement in Foundation complete as per Drawing and Technical Specifications

13.5.H.p.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M35 - With Batching Plant, Transit Mixer and Concrete Pump - Height upto 5m

13.5.H.q.2:Plain/Reinforced cement concrete in sub-structure complete as per drawing and Technical Specifications RCC Grade M35 - With Batching Plant, Transit Mixer and Concrete Pump - Height 5m to 10m

13.6:Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and Technical Specifications

14.1E.2.1.A:"Furnishing and Placing PSC Grade M40 Using Batching Plant, Transit Mixer and Concrete Pump as per drawing and Technical Specification. For solid/voided slab super-structure - Height upto 5m

14.1F.2.A:"Furnishing and Placing PSC Grade M45 Using Batching Plant, Transit Mixer, and Concrete Pump as per drawing and Technical Specification. For T-beam & slab including launching of precast girders by launching truss upto 40 m span - Height upto 5m"

14.1.A.1:Furnishing and Placing Reinforced Cement Concrete Grade M20 Using Concrete Mixer in super-structure as per drawing and Technical Specification

14.2:Supplying, fitting and placing HYSD bar reinforcement in super-structure complete as per drawing and technical specifications

14.3:High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete as per drawing and Technical Specifications

OD65120/2024-2025:Construction of pre cast RCC railing of M40 Grade aggregate size not exceeding 12mm, true to line and grade, tolerance of vertical RCC post not to exceed 1 in 500, center to center spacing between vertical post 1800mm, leaving adequate space between vertical post for expansion, complete as per approved drawings of handrails and post and technical specifications.

14.9:Drainage Spouts complete as per drawing and Technical specification

14.10:PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification.

14.11:Reinforced cement concrete approach slab including reinforcement and formwork complete as per drawing and Technical specification.

13.14:Supplying, fitting and fixing in position true to line and level elastomeric bearing conforming to IRC: 83 (Part-II) section IX and clause 2005 of MoRTH specifications complete including all accessories as per drawing and Technical Specifications.

14.22:Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 70 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the manufacturer's instructions for installation

OD299863/2024-2025:60.6 PVC WEEP HOLES- Providing weep holes using 75mm dia. PVC pipes working pressure 4kg /sq.cm including cost of materials, conveyance, labour charges etc. complete.

13.10:Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and Technical Specification.

OD223612/2024-2025:Supplying and laying polyster needle punched non wooven geotextile as filter media behind gabion/gabion fascia units, as per MoRTH 700 type-III geotextile. The width of geotextile roll shall not be less than 4.5m, at easily accessible location including top and bottom, with all leads and lifts,man power and machinery,material,labour etc. complete and as directed by Engineer in charge.

5.15:Providing and laying 25 mm thick mastic asphalt wearing course with paving grade bitumen (VG - 30) meeting the requirements given in table 500-40, prepared by using a mastic cooker and laid to the required level and slope after cleaning the surface, including providing an antiskid surface with bitumen precoated fine grained hard stone chipping of 13.2 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, pressed into the surface when the temperature of surfaces is not less than 1000C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 516

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

5.6.2.a:Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder( NRMB) @ 5.4 percent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading - II (13.2 mm Nominal Size)

Appendix-H Ucharakadavu Bridge : Approach Road

3.17:Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2.

12.4:Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.

12.8.1.C:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications RCC Grade M20 - Using Concrete Mixer - (Without formwork)

4.1.B.1:Construction of granular sub-base by providing graded material, spreading in uniform layers with a motor grader on a prepared surface, mixing by mix in-place method with rotavator at OMC, and compacting with a vibratory roller to achieve the desired density, complete as per clause 401. Grading-V - For sub-base cum drainage layer - Mix in Place Method

4.12:Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.

5.4.2b:Dense Graded Bituminous Macadam : - For grading - II (26.5 mm nominal size) Providing and laying dense graded bituminous macadam with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with a bituminous binder (VG 30) @ 4.0 to 4.5 percent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level, and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 505 complete in all respects.

5.6.2.b:Providing and laying bituminous concrete with 100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder (NRMB) @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respects For Grading -II (13.2 mm Nominal size).

5.1.a:Providing and applying primer coat with bitumen emulsion ( SS) on prepared surface of granular Base including clearing of road surface and spraying primer at the rate of 0.70 - 1.0 kg/sqm using mechanical means.

5.2.a:Providing and applying tack coat with bitumen emulsion( RS) using emulsion pressure distributor at the rate of 0.20 - 0.30 kg per sqm on the prepared bituminous surface cleaned with mechanical broom.

Appendix-I Ucharakadavu Bridge : Retaining wall and Side Protection

3.13.1.B:Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilising the remaining earth locally for road work. Ordinary soil - Mechanical Means - (Depth upto 3 m)

12.8.A.1:Plain/Reinforced Cement Concrete in Open Foundation complete as per Drawing and Technical Specifications. PCC Grade M15

55.38a:Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on Structural Steel c section vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of structural steel c section 150 x 75 x 5 mm, 330 mm long complete as per clause 811.3.

Appendix-J Ucharakadavu Bridge : Road Safety and Signages

8.13:Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads on Bituminous Surface @ 250 gms per sqm area, the thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35. The finished surface to be level, uniform, and free from streaks and holes.

8.35:Providing and fixing reflective road studs (Raised Pavement Marker) of ' category A' made out of ASA/HIPS/ABS moulded body with shanks and conforming to ASTM D 4280, strong enough to support a load of more than 13.635 T when tested in accordance with ASTM D 4280, reflective panel confirming to ASTM D 788, and reflectivity conforming to clause 804.4. including installation, drilling, fixing with adhesive etc. with 2 years warranty for the road stud as well as for in field performance as per clause 804.7.3 Road Markers/Road Stud with Lense Reflector :-

8.4.2:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 60 cm equilateral triangle

8.4.3:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting vide clause 801.3.3 fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 60 cm circular

8.5:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminium sheeting, 2 mm thick/ aluminium composit material sheeting 4 mm thick with area not exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

8.6:Providing and fixing of direction and place identification retro-reflectorised sign with 7 years warranty manufactured as per IRC :67 High Intensity Micro Prismatic (Type IV) grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with an area exceeding 0.9 sqm, with suitable back supporting frame of MS angle 40x40x6 and supported on suitably designed GI pipe pole not less than 50mm NB , 2 Nos. confirming to IS 1239, firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc.

8.4.12:Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign with 7years warranty manufactured as per IRC :67 made of Type IV micro prismatic grade sheeting fixed over aluminum sheeting, 2 mm thick/aluminum composite material sheeting 4 mm thick with suitable back supporting frame of MS angle 25x25x3 and supported on GI pipe pole 50mm NB confirming to IS 1239 firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete min size 45 cm x 45 cm x 60 cm, 60 cm below ground level including painting all exposed surface with 2 coats of epoxy painting over epoxy primer and as per approved drawing and clause 801 including lettering symbols etc. 50cmx 60 cm rectangular (Single chevron etc.)

55.10.1:Providing and erecting retro-reflectorised Object Hazard Marker 300mm x 900mm Providing and erecting retro-reflectorised Object Hazard Marker sign with 07 years warranty, manufactured as per IRC 67 USING Type IV ASTM D 4956-09 micro prismatic retro reflective sheeting fixed over aluminium sheetig, 2 mm thick / aluminium composit material sheeting 4 mm thick with suitable back support frame and supported on a mild steel angle iron post 75mmx75mmx6mm, firmly fixed 30cm above ground level by means of properly designed foundation with M 15 grade cement concrete 30cmx30x45cm, 45cm below ground level including painting all non-reflective faces with epoxy paint 2 coats over epoxy primer as per approved drawing and clause 801.300 mm x 900 mm

55.16:Providing and fixing guard post Providing and fixing guard post of size 200mmx200mm, 1400mm long, 800mm above ground level and 600mm below GL. casted in M20 Grade concrete reinforced with 4 nos of 8mm dia longitudinal bars and 6mm dia stirrups @ 100mm c/c, firmly fixed in position by means of foundation of size 0.5mx0.5mx0.7m in M15 grade concrete below ground level including painting 2 coats on exposed surface with synthetic enamel paint in alternate white & black band 20cm wide

55.14:Providing and fixing retro-reflectorised ceramic tilesProviding and fixing retro-reflectorised ceramic tiles of size 10cmX20cm using High Intensity Micro Prismatic (Type IV) grade sheeting with 7 years warranty fixed over Ist quality ceramic glazed tiles including cost of glue, cutting charges, fixing with suitable adhisive on concrete or other surface etc complete.

55.12:Providing and fixing of median marker Providing and fixing of median marker made of tough, high impact resistant, injection-molded, thermoplastic body having a mnimum Notched Izod Impact strength value of 600J/m at room temperature, when tested accordance with ASTM D256 and shall retain at least 70% of this value when subjected to accelerted weathering for 1000hrs as per ASTM G155 or UL 746C. The Median marker shall have, fluorescent yellow color retro-reflective sheeting min 10cmx10cm/10cm dia size with reflectivity values as per IRC:67 and ASTM D4956 type XI specifications , edge protected with no exposed edges to prevent edge lifting, vandalism, sheeting damage, etc. and fixed by a combination of epoxy adhesive and anchoring

Appendix K Gabion wall for Bridge approach road

16.96:Providing & making Gabion structure with Mechanically Woven Double Twisted Hexagonal Shaped Wire mesh Gabion Boxes as per IS 16014:2012,MORTH Clause 2500, of required size, Mesh Type 10x12(D=100 mm with tolerance of ±2%), Zinic+10%Al alloy+PVC coated, Mesh wire diameter 2.7/3.7mm (ID/OD),mechanically edged/selvedged with partitions at every 1m interval and shall have minimum 10 numbersof openings per meter of mesh perpendicular to twist, tying with lacing wire of diameter2.2/3.2mm(ID/OD), supplied @3% by weight of Gabion boxes, filled with boulders with least dimension of 200 mm, as per drawing, all complete as per directions of Engineer-in-charge

OD304648/2024-2025:Providing & making Gabion structure with Mechanically Woven Double TwistedHexagonal Shaped Wire mesh Gabion Boxes as per IS 16014:2012,MORTH Clause2500, of required size, Mesh Type 10x12(D=100 mm with tolerance of ?2%), Zinic+10%Al alloy+PVC coated, Mesh wire diameter 2.7/3.7mm (ID/OD), mechanically edged/selvedged with partitions at every 1m interval and shall have minimum 10 numbersof openings per meter of mesh perpendicular to twist, tying with lacing wire of diameter2.2/3.2mm(ID/OD), supplied @3% by weight of Gabion boxes, filled with departmental boulderswith least dimension of 200 mm, as per drawing, all complete as per directions ofEngineer-in-charge.

MALABAR ASSOCIATES (BID ID -2195316)

PMR Construction Company (BID ID -2194522)

THE URALUNGAL LABOUR CONTRACT CO-OPERATIVE SOCIETY (BID ID -2194953)

Bidder Name

PMR Construction Company

MALABAR ASSOCIATES

THE URALUNGAL LABOUR CONTRACT CO-OPERATIVE SOCIETY

Malabar Tech