The System Design Procurement Manufacturing Testing Supply Installation and Commissioning of 5 Nos. 850 Kg per Hr each Thermax Make Boilers Balance of Plants Electrical Items along with Extension of Boiler Shed and related Civil Works at Block II JH.

Supply of FO Fired Boiler Unit RXD-850 (850 kg/hr) working pressure of 10.54 kg/cm2 with Economizer of Thermax make only

Supply of Softner EZ30 of Thermax make only

Supply of Filter EZ40 FDM of Thermax make only

Supply of Oxidation Chamber- E Z200C of Thermax make only

Supply of Mild Steel Chimney (self supported) of 300 mm top diameter and 18 Mtrs height (approx) along with flue gas duct with supporting structure, sampling collection point, platform for collection & ladder - to cater 2 nos of 850 Kg/Hr Boilers including duct piping from Boilers to Chimney,Lightning arrester and light indicator over Chimney with 2 Nos. Earth pit and suitable foundation

Supply of Pressure reducing station, Range- In let pressure 10.54 kg/cm2, Out let pressure 3.5 kg/cm2 Max, Steam flow-Max. 3000 kg/hr, Body-C.S, Inlet size-80mm, outlet-100mm with cast steel valve PRV size 50mm Flange Class ASA 150

Supply of MS Day Tank for FO - 3 KL capacity (round tank with 5 mm plate) with level indicator, 2 nos of 6KW heaters along with temp. controller and cut off switch along with MS piping from Day Tank to Boilers

Supply of 2 nos of HDPE Day Tanks for Soft Water of 10 KL capacity each, along with MS piping from Day Tank to Boilers

Supply of Insulated Steam Header Piping 8" MS IBR seamless pipe thickness 8mm with airvent, pressure relief, safety valve, pressure gauge and draining of steam condensate through steam trap, 3 nos outlet for 3 nos PRS with provision of suitable length with flanges and pipe fittings along with NRV 4 nos in between Boiler output and steam header with necessary bend and fittings for catering steam output from 7 nos Boilers 850 kg/hr each and 3 nos more points

Supply of Steam Transfer Piping of 50 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings from Boiler outlet/steam header to PRS to Blend Tanks

Supply of 50NB valves for Steam Piping

Supply of water line - 2" Dia, GI, class B along with necessary valves and fittings as per site requirement

Supply of water line - 1" Dia, GI, class B along with necessary valves and fittings as per site requirement

Supply of Furnace Oil line- 1.5 " Dia, MS along with necessary valves, and fitting with heat tracing and insulation

Supply of Furnace Oil line- 1" Dia, MS along with necessary valves, and fitting with heat tracing and insulation

Supply of Monoblock Pump 2HP, Connection Size 2" for delivery up to height approx 40 feet - reputed make like Kirloskar/KSB or equivalent

Supply of BOILER AREA MCC PANEL (3-Ph,50Hz,415V,Rated Current 250A, S.C Current 50KA, 1 Sec MCC with IP54 protection with Aluminium Bus Bar consisting of following feeders, MCC/PDB (I/C Feeders are consisting of Ammeter, Voltmeter with S/S, CT, R/Y/B & on/off Indication and O/G with on/off indication, All Motor Feeders consisting with MCCB/MPCB, Contactor, O/L Relay {as per Type 2 Coordination}, On/Off/Trip Indication, Local/Remote S/S, Start/Stop PB, 1No. MCB) (L&T, SIEMENS/equivalent) (The Panel will be Floor mounting, Free Standing, compartmentalizing type, constructed with 2/1.6mm thick CRCA Sheet, IP:54 with Powder coated panting shade: RAL 7035) (Make of MCCB/MPCB, Contactor, O/L Relay, MCB : L&T/SIEMENS/Equivalent, LED Indication Lamp/ PB/ SS : Siemens/ Teknic/ Kaycee/ Equivalent, MFM : Schneider/ Equivalent, Ameter/ Voltmeter : AE/ Rishabh / Equivalent) (i) Incoming Feeders - 250 A TP + N, MCCB with O/C, S/C Protection, Extended Rotary Handle, Aux. Contact - 1 no. (Make-L&T/SIEMENS/Equivalent). (ii) Outgoing feeders - (a) 32A TPN MCB for New Boiler FO Fired 850Kg/Hr Boiler - 5 nos. (b) 6KW Heater Feeder (32A TP MCB, Contactor and Temperature Controller for Heater for FO Pre-heating - 4 nos. (c) 2HP DOL Motor Starter Feeder for Mono-Block Pump -4 nos. (d) Lighting Feeder (Consisting of - 6Nos. 16A DP MCB) - 1no. (Make-L&T/SIEMENS/Equivalent) (iii) Supply of separate 1 no. 250A MCCB for Main MCC Panel

Supply of 3.5 core 120 sq mm XLPE insulated & PVC sheathed aluminium conductor armoured U.G. power cable of 1100 V grade conforming to IS 7098 (part I) along with cable gland double compression type and cable lug (aluminium) as per site requirement

Supply of 4 core 10 sq mm XLPE insulated & PVC sheathed aluminium conductor armoured U.G. power cable of 1100 V grade conforming to IS 7098 (part I) along with cable gland double compression type and cable lug (aluminium) as per site requirement

Description of Work / Item(s)

Installation and Commissioning of FO Fired Boiler Unit RXD-850 (850 kg/hr) working pressure of 10.54 kg/cm2 with Economizer of Thermax make along with necessary electrical items supply and installation

Installation and Commissioning of Softner EZ30 of Thermax make only

Installation and Commissioning of Filter EZ40 FDM of Thermax make only

Installation and Commissioning of Oxidation Chamber- E Z200C of Thermax make only

Installation and Commissioning of Mild Steel Chimney (self supported) of 300 mm top diameter and 18 Mtrs height (approx) along with flue gas duct with supporting structure, sampling collection point, platform for collection & ladder - to cater 2 nos of 850 Kg/Hr Boilers including appropiate civil foundation for the Chimney to withstand the load and necessary supports including duct piping from Boilers to Chimney,Lightning arrester and light indicator over Chimney with 2 Nos. Earth pit and suitable foundation

Installation and Commissioning of Pressure reducing station, Range- In let pressure 10.54 kg/cm2, Out let pressure 3.5 kg/cm2 Max, Steam flow-Max. 3000 kg/hr, Body-C.S, Inlet size-80mm, outlet-100mm with cast steel valve PRV size 50mm Flange Class ASA 150 as per site requirement along with necessary supports, hooks & grouting etc

Installation and Commissioning of MS Day Tank for FO - 3 KL capacity (round tank with 5 mm plate) with level indicator, 2 nos of 6KW heaters along with temp. controller and cut off switch along with MS piping from Day Tank to Boilers along with necessary MS overhead platform with foundation of suitable size and height with ladder as necessary for housing of FO tank as per site requirement

Installation and Commissioning of 2 nos of HDPE Day Tanks for Soft Water of 10 KL capacity each, along with MS piping from Day Tank to Boilers along with necessary MS overhead platform with foundation of suitable size and height with ladder as necessary for housing of HDPE tank as per site requirement

Installation and Commissioning of Insulated Steam Header Piping 8" MS IBR seamless pipe thickness 8mm with airvent, pressure relief, safety valve, pressure gauge and draining of steam condensate through steam trap, 3 nos outlet for 3 nos PRS with provision of suitable length with flanges and pipe fittings along with NRV 4 nos in between Boiler output and steam header with necessary bend and fittings for catering steam output from 7 nos Boilers 850 kg/hr each and 3 nos more points

Installation and Commissioning of Steam Transfer Piping of 50 NB MS IBR seamless pipe with insulation and with necessary flanges and pipe fittings from Boiler outlet/steam header to PRS to Blend Tanks along with necessary supports, hooks and grouting overhead/underground laying etc

Installation and Commissioning of 50NB valves for Steam Piping

Installation and Commissioning of water line - 2" Dia, GI, class B along with necessary valves and fittings as per site requirement along with necessary supports, hooks and grouting overhead/underground laying etc

Installation and Commissioning of water line - 1" Dia, GI, class B along with necessary valves and fittings as per site requirement along with necessary supports, hooks and grouting overhead/underground laying etc

Installation and Commissioning of Furnace Oil line- 1.5 " Dia, MS along with necessary valves, and fitting with heat tracing and insulation along with necessary supports, hooks and grouting overhead/underground laying etc

Installation and Commissioning of Furnace Oil line- 1" Dia, MS along with necessary valves, and fitting with heat tracing and insulation along with necessary supports, hooks and grouting overhead/underground laying etc

Installation and Commissioning of Monoblock Pump 2HP, Connection Size 2" for delivery up to height approx 40 feet - reputed make like Kirloskar/KSB or equivalent

Preparation, Approval of necessary drawings / layout plans & liaison for obtaining statutory permissions, through “A” or “B” class Electrical competency holder or from concerned authority as applicable, from concerned authorities (if applicable) (applicable statutory fees shall be payable by IOCL) and Installation & Commissioning of items mentioned at Sl. No. 17 of Part-A (BoQ1) with necessary support base and structures etc

Laying and connection of one number PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade of following size direct in ground including excavation, sand cushioning, protective covering and refilling the trench etc as required including end termination with necessary glands and lugs on cable tray / in the existing masonry open duct / on wall surface as required. a) Above 35 sq. mm and upto 185 sq. mm

Bidder Name

Amount

North Technoprojects India Pvt. Ltd.

Spectra India

ASSOCIATED ENGINEERS INDIA

GMP Systech Engineering Pvt.Ltd.

Vineengineer Enterprises Pvt Ltd

GMP Systech Engineering Pvt.Ltd.

ASSOCIATED ENGINEERS INDIA

Spectra India

North Technoprojects India Pvt. Ltd.

ASSOCIATED ENGINEERS INDIA

Spectra India

North Technoprojects India Pvt. Ltd.

GMP Systech Engineering Pvt.Ltd.

Vineengineer Enterprises Pvt Ltd

North Technoprojects India Pvt. Ltd.

ASSOCIATED ENGINEERS INDIA

Spectra India