Annual Maintenance Routine Maintenance and operational support of Electro Mechanical Equipments installed at 450 MW (3x150) BHEP Stage-I for TWO years.

Amount

Annual maintenance contract Of Electro Mechanical Equipments installed at 450 MW (3x150) BHEP Stage-I Chanderkote

Routine maintenance contract Of Electro Mechanical Equipments installed at 450 MW (3x150) BHEP Stage-I Chanderkote

Description of Work / Item(s)

Amount

ANNUAL MAINTENANCE

Manpower for Annual Maintenance of power Plant of BHEP-I For 3 Machines for two years

Engineer(B.E/B.Tech Electrical)

Engineer(B.E/B.Tech Mechanical)

electrical Supervisor( Diploma)

Mechanical Supervisor( Diploma)

Electrican (Highly skiled)

Welder cum Grinder

Mechanic/ fitter(Highly skilled)

Electric crane operator

Painter

Helper skilled

Unskilled Helper/Tea Boy for site only

Other Misc Expenses for Annual Maintenance such as Hiring charges of vehicles for mobilization of manpower for site only during AMC which includes POL, Driver, Insurance of manpower the detailed breakup with supporting documents shall be provided along with each bill

CONSUMABLES, TOOLS & TACKLES, WELDING MATERIAL AND OTHER MISC. ITEMS TO BE PROVIDED BY THE CONTRACTOR FOR ANNUAL MAINTENANCE For 3 machines per year for TWO years

Cotton waste

M-seal (100 gm pack)

Sandering disk

Centre punch(various sizes)

Teflon-tape, Champion 3/4"”x 12 M

Hexa blade 1”x12”

Diesel

Petrol

Alcohol isoprpyle

Malmal cloth

Markin cloth

Micro fiber cloth

Rust remover

Emery cloth tape 150 mmx50mtr. Coarse P120

Emery cloth tape 50mmx50mtr fine

LED bulb with hand lamp

Socket(16A); Top(16A); Switch(16A)

Socket(6A); Top(6A); Switch(6A)

Halogen tube 1000watt

Halogen fitting 1000 watt

LED flood light 40 watt

Brass nipples for stator coolers(3/4" outer thread length 2")

Jubilee clamps various size 3/4", 1", 2", 3" & 4"

Rain coat (XL size)

LOC tite

Gasket maker Red (Anabond)

Anabond 587 Blue RTV Silicone Gasket maker (300ml)

Paint brush (3" and 4")

Pencil Brush

D.P.T (Cleaner 300ml, Developer 300ml, Penetrant 300ml)

Cotton Hand Gloves

Buffing Wheels

Marker pens permanent

CRC 226 (500ml)

WD 40 rust remover

PVC tape/insulation tape

Collin spray (500ml)

Detergent powder (250gm)

Dettol Handwash liquid (225ml)

2 core wire 4mm2

Single core wire 4mm2

Single core wire 2.5mm2

LED bulb 14W pin type

Pin type holders for Led Buld

Rechargeable torch/emergency lights(Heavy Duty), Industrial type, Wipro make

Hand Torch Rechargable wipro make

Power hexablades 24 Inch

Rubber sheets (2mm & 4mm & 6mm) as per sample to with stand requisite pressure

Champion sheets (various sizes 3mm, 4mm & 5mm) as per sample to with stand requisite pressure

Champion sheets sizes 3mm for bearing housing (oil based)

Ist-quality Enamel Paint for turbine Pit & Lower bracket & other equipments, like MIV Governor, Bypass walls, Cooling water system compressors high injection pumps exposed to water (Different Colours)

Thinner ICI

Red Oxide Primer

Vasoline

Zincbrite ( shiny cold galvanizing coating 400ml)

Blower

Polyurethane Expansion PU foam Spray

Red Gel Varnish H Class Stanvac

Cutting wheels 4"

Cutting wheels 5"

Cutting wheels 7"

Grinding wheels 4"

Grinding wheels 5"

Grinding wheels 7"

Welding Material & other misc items to be arranged by the contractor for AMC for 3 machines for TWO years

Welding glass black

Leg & arm guards (Pair)

Wire brush

Chipping hammer

Welding Hand Gloves

Welding electrode 3.15mm (MS)

Welding electrode 4.00mm (MS)

Hire charges for Tools & tackle to be arranged by contractor for AMC for 3 machines per year for Two Years (depreciation @5%).

D-Spanners 6mm to 46 mm

Ring Spanner 6mm to 46 mm

Chain block 1.0 ton

Chain pulley block 2 ton

Chain pulley block 5.0 ton

50 ton separate Hydraulic Jack

Grinder AG7

Grinder AG5

Grinder AG4

Drill M/C HD 0-16mm

Drill bits of 8, 10, 12, 14, 16 & 18 mm

Sledge hammer

Screw driver kit (41 bit set )

HD Vacuum cleaner(heavy duty,industrial type)

Dial Guage with stand 0.01mm accuracy class withstand

Pipe wrench 12"

Pipe wrench 18"

Offset slogging spanner 30,32,36,42, 46 mm

ARC Welding Machine 300 Amp with 15 mtr leads

Hire charges for PRECISION TOOLS for all the three units per year to be arranged by contractor for TWO years (depreciation @5%).

Digital Vernier calliper upto 150mm

Digital Vernier calliper upto 600mm

Description of Work / Item(s)

Amount

ROUTINE MAINTENANCE

Manpower for Routine Maintenance of power Plant of BHEP-I (Excluding the period of 25 days during which the units remain under shut down one by one for Annual Maintenance ) for 3 Machines FOR TWO YEARS

Manager (BE/B Tech in Electrical engineering)

Engineer (B.E/B.Tech/ Diploma( Electrical))

Electrical Supervisor (Diploma holder in electrical engineering)

Electrician Highly skilled

Welder cum Grinder

Mechanic/fitter Highly skilled

Electric Crane operator

Lathe Operator

Helper skilled

Sweeper/floor cleaner

Other Misc Expenses for Routine Maintenance such as Hiring charges of vehicles for mobilization of manpower for site only during RMC which includes POL, Driver, Insurance of manpower (for 3 units,24 months), the detailed breakup with supporting documents shall be submitted with each bill

Operational Assistance Staff

Engineer B.E/B.Tech. (Electrical/Instrumentation/Computers) with 03 years of relevant experience OR Diploma in (Electrical/Instrumentation/Computers) with 05 years of relevant experience

Technician(02 Years ITI Diploma in Electrical/ Instrumentation/Computers with 05 years of relevant experience

SUPPLY CONSUMABLES, TOOLS TACKLES AND WELDING MATERIAL & OTHER MISC. ITEMS TO BE PROVIDED BY THE CONTRACTOR (FOR ROUTINE MAINTENANCE)FOR TWO YEARS

COTTON WASTE

M-seal (100 gm pack)

Teflon tape, Champion 3/4"”x 12 M

Hexa blade 1”x12”

Diesel

Petrol

Malmal cloth

Markin cloth

Micro fiber cloth

Rust remover

Emery cloth tape 150 mmx50mtr. Coarse P120

LED Bulb 14W screw type

120 watt LED driver for led fittings

Socket(16A) (goldmedal,havells,polycab make)

Switch(16A)(goldmedal,havells,polycab make)

Socket(6A) (goldmedal,havells,polycab make)

Switch(6A) (goldmedal,havells,polycab make)

Top 6A (goldmedal,havells,polycab make)

Top 16A (goldmedal,havells,polycab make)

Halogen tube 1000 Watts

Halogen fittings for 1000 watts

Loctite 406 (20gram)

Loctite 243 (250ml)

Cotton Hand Gloves

Marker pens Permanent

Marker pens whiteboard

CRC 226 (500ml)

CRC- Battery protector 500 ml

CRC- Battery Cleaner 500 ml

WD 40 Rust remover

PVC tape/insulation tape

Collin spray (500ml)

Detergent powder (250 gm )

Dettol-Handwash (250ml)

MCB SP 20 Amp Anchor/Havells/crompton

MCB TP 63 Amp Anchor/Havells/crompton

MCB DP 32 Amp Anchor/Havells/crompton

Single core wire 4mm2 Anchor/Havells/crompton

Fibre glass sleeve for electrical insulation protection suitable for 6sqmm wire in meter

Room Fresher spray

Heat Sleeve various size 3mm, 4 mm, 6mm, 8mm & 10mm (10 mtr each)

4-core cable 2.5 mm2 Anchor/Havells/crompton

4-core cable 2.5 mm2 armoured Anchor/Havells/crompton

2-core cable 4 mm2 Anchor/Havells/crompton

2.5 sqmm single core wire Anchor/Havells/crompton

Screw type holders for LED bulbs

Hand torchs Rechargable wipro make

Power hexa blades 24"

Alcohol Isopropyle

RCCB, 63A, TPN Havells/Anchor/crompton

Hot air Blower

Tarpaulene & plastics

PVC rectangular Trunk 1''

PVC rectangular Trunk 2''

PVC nylon sleevs

Steel screew 1''

Steel screews 3"

Buckets /Dustbins

Turbo spin MOP for floor wiping Gala/scotch brite/pigeon make

Quick spin MOP Refil Gala/scotch brite/pigeon make

A4 size paper Rim

Writing pen

Toilet cleaner Harpic 1 ltr

Toilet Brush

Napthalene balls (200g pack)

LED Tube rod 20W

Silicone RTV M seal/Anabond/Fevicol

Measurement tapes 5 mts

Clamp meter digital 0 to 1000 A AC/DC Meco/fluke

Rubber Hose 1"(Industrial type Black) with metel mesh

Rubber Hose 1.5"(Industrial type Black) with metel mesh

Floor cleaner lizol (500ml)

Broom ( Flexible fibre)

Telescopic foldable Aluminium ladder 12'

Fibre Glass Ladder 12'

Distilled water for Battery banks

Hygrometer

TB Nylon PA66 tb 6 amp

TB Nylon PA66 tb 16 amp

Wire lugs copper 1sq. mm to 20 sq. mm

Wire lugs copper 2.5 sq. mm to 20 sq. mm

Wire lugs copper 4sq. mm to 20 sq. mm

Wire lugs copper 6sq. mm to 20 sq. mm

Wire lugs copper 10sq. mm to 20 sq. mm

Cable ties 4 inch

Cable ties 8 inch

Cable ties 12 inch

Cable ties 16 inch

Studs 1 mt. long 8mm & 10mm stainless steel

Cutting wheels 4"

Cutting wheels 5''

Cutting wheels 7"

Cutting wheels 14"

Grinding wheels 4"

Grinding wheels 5"

Grinding wheels 7"

Buffring wheels 5"

Digital Wall Clock

Zincbrite ( shiny cold galvanizing coating 400ml)

ESSO Univis HVI13 hydraulic oil of GIS CB

Half inch valve for transformer coolers as per sample

Excitation panel filters as per the sample

Mist oil Exhaust system filters as per sample

Welding Material & other misc items to be provided by the contractor for ROUTINE MAINTENANCE FOR TWO YEARS

Welding holder, 600A

Welding Leads Copper 1 AWG

Welding Helmets

Grinder Helmets

Welding glass black

Welding hand gloves

Welding electrode cast iron

Wire brush

Chipping hammer

Welding electrode 3.15mm (MS)

Welding electrode 4.00mm (MS)

Heating Torch(Gas) along with hose and fittings

Oxygen cylinder(Filled)

Acytelene cylinder(filled)

Welding electrode drying oven

Supply of one time Tool and Tackels to JKPDC by Contractor.

D-spanner 6mm to 46mm Taparia/stanley/Pye/jackly

Ring-spanner 6mm to 46mm Taparia/stanley/Pye/jackly

Eye bolt SS M12 reputed make

Eye bolt SS M16 reputed make

Eye bolt SS M20 reputed make

Eye bolt SS M24 reputed make

Eye bolt SS M30 reputed make

D shackle 2 Ton reputed make

D shackle 6Ton reputed make

Ratchet socket set Taparia/stanley/Pye/jackly

Triffer 5 Ton Reputed make

Ball pin hammer Small with handle

Sledge hammer 2Kg with handle

Sledge hammer 5Kg with handle

Screw driver bit set (42 bits set) Taparia/stanley/Pye/jackly

Screw driver set with 7 bits Taparia/stanley/Pye/jackly

Combination Plier Taparia/stanley/Pye/jackly

Wire Stripping plier Taparia/stanley/Pye/jackly

ARC welding machine 300 Amp Electra/Esab/weldman/stanley

Wire cutting plier Taparia/stanley/Pye/jackly

Nose plier Taparia/stanley/Pye/jackly

Concrete Drill bit 6mm Minda/Bosch/makita

Concrete Drill bit 10mm Minda/Bosch/makita

Concrete Drill bit 12mm Minda/Bosch/makita

Nylon sling 2Tons, 2mtrs

Digital multimeter Meco/Fluke

HD Vacuum cleaner, Industrail type, heavy duty)Current type (Ph/V/Hz) -1 / 220 / 50 Air flow rate (l/s/m³/h)- 68 / 244.8 Vacuum (mbar/kPa)- 286 / 28.6 Container capacity (l) -60 Rated input power / Amps (kW) max. -3.5 Filter area (m²) -2.3

O-Ring cutter kit upto 30mm size

Allen key set 2-16 (SS) Taparia/stanley/Pye/jackly

Allen key set 17, 19, 22 & 24 (SS) Taparia/stanley/Pye/jackly

Pipe wrench 12" Taparia/stanley/Pye/jackly

Pipe wrench 24" Taparia/stanley/Pye/jackly

Slide wrench 12" Taparia/stanley/Pye/jackly

Offset slogging spanner 30,32,36,46 mm Taparia/stanley/Pye/jackly

Offset slogging spanner D 50 & 55 mm Taparia/stanley/Pye/jackly

Heat Gun with adjustable temp. Dewalt/Bosh/Black+Decker

Ferrule Printing machine Epson/Brother

Broken Bolt/Screw Extractor Bosch/Mekita/stenley

Pneumatic Grease Gun 15Kg dewalt

Tap sets 4mm to 30mm Taparia/stanley/Pye/jackly

high pressure hose pipe for sf6 filling with attachments 15 meter

Angle Grinder AG 4" Bosch/Black+Decker/Stenley

Angle Grinder AG 5" Bosch/Black+Decker/Stenley

Angle Grinder AG 7" Bosch/Black+Decker/Stenley

Pipe Cutter/Chop saw 14" Bosch/Black+Decker/Stenley

Electric chain saw 16" Bosch/Black+Decker/Stenley/Makita

Combi Hammer Drill machine TE 50 AVR with bits Hilti/Bosch/Black+Decker

Lathe machine Parting Tool

Lathe machine Turning Tool

Lathe machine Right hand turning Tool

Lathe machine Left hand turning Tool

Lathe machine Chamfring Tool

Ratchet puller hoist 1.5 ton Reputed make

Hydraulic Bearing Puller 20 Ton

Hydraulic Bearing Puller 5 Ton

Hydraulic Crimping Tool for wire upto 100sqmm

Hole punch 8-24mm

PVC cable pulling cord 100 mts

Metal Nut splitter cracker

Infrared thermometer

BDV Kit of 100KV model OTS100AF of megger make

Electric Furnace 1200⁰C (10Kg capacity)

No contact tester

Insulation tester 5KV with accessories Megger

Supply of PRECISION TOOLS to JKPDC by contractor

Inside micrometer 25mm to 1 mt (accuracy class .01mm) Mitutoyo make

Outside micrometer 0 to 25mm (accuracy class .01mm) Mitutoyo make

Outside micrometer 0 to 150mm (accuracy class .01mm) Mitutoyo make

Outside micrometer upto 600mm (accuracy class .01mm) Mitutoyo make

Vernier calliper upto 150mm(manual) Mitutoyo make

Vernier calliper upto 600mm(manual) Mitutoyo make