DESIGN MANUFACTURING AND SUPPLY OF MATERIALSERECTION TESTING AND COMMISSIONING OF THE WORK PACKAGE 2 RECONDUCTORING 40.75KM 11kV OH LINE using COVERED CONDUCTOR USING PSC POLES AT PALA ELECTRICAL CIRCLE UNDER KOTTAYAM DISTRICT OF KERALA

Reconductoring 11 kV line using ACSR 99 sqmm Covered conductor using PSC pole

Covered conductor HT AAAC 99 sqmm conforming to EN 50397 - 1 2020

PSC Pole 9m

A pole 11 m

A pole 12 m

A pole 13 m

11 kV COMPOSITE POLYMERIC PIN INSULATOR

11 kV V cross arm with GI clamps Bolt & Nut with washers

Pole Top Bracket -F Type GI -11 kV

Disc insulator 11 kV composite polymeric

Hardware fittings ( Tension clamp assembly) for HT covered conductor suitable for 99 Sqmm

Mid span joint set for HT covered conductor suitable for 99 Sqmm - 1 set = 3 nos

Single core outdoor termination kit for HT covered conductor suitable for 99 Sqmm 1 set = 3 nos

Insulated piercing connector set for covered conductor HTsuitable for 99 Sqmm ( Bare to Covered conductor & Covered conductor to Covered conductor)

Helical UV plastic tie

Lightning Arrester 9 kV,10 KA (Station class) Composite Polymer Housing 1 set = 3 nos with LA Supporting plate GI of size 500x300x3MM

Channel cross arm GI 75x40x6mm 1.8M- with GI- Clamp Bolt & Nut with washers

Channel cross arm GI 75 x 40 x 6 mm 2.4 mt- with GI Clamp Bolt & Nut with washers

CROSS ARM GI CHANNEL 2 LINE (2 Line Channel Cross Arm) with Clamp, Bolt & Nut and washers

CROSS ARM GI CHANNEL 4 LINE (4 Line Channel Cross Arm) with Clamp Bolt & Nut and washers

Composite type polymeric PIN INSULATOR 415V

SHACKLE INSULATOR 415V (WITH STRAP BOLT&NUT)

G.I.WIRE. 4MM (8 SWG)

GI Pipe Earthing set includes 1. Pipe GI 40 mm dia - 2.5 m Length( Earth Pipe) 2. Earth Chamber (RCC) With RCC Covering Slab 3. Earth Connector 95 Sqmm 4. Crimping Socket Palm Type 50 Sq.mm -Al(Cable Lug) 5. Stainless Steel strap and Buckle Slot width 10.5 mm x 1.5 mm,Thickness 1.2 mm. etc as required as per technical specification, approved drawings and scope of work.

Coil Earth set includes 1. Earthing Coil GI 115 Turns 50 mm internal Dia 2. Stainless Steel strap and Buckle Slot width 10.5 mm x 1.5 mm,Thickness 1.2 mm. 3. Ferrules 5 Sq.mm - GI etc as required as per technical specification, approved drawings and scope of work.

GI Stay Set includes ( HT) 1. Stay Insulator Porcelain 11k V - 2 Nos 2. Anchor Plate 200 x 200 x 8 mm GI (HT Stay Plate GI) 3. STAY TIGHTNER HT 4. Stay Wire 7/8 (7/3.15mm) GI (HT Stay Wire) 5. Stay Rod (Anchor Rod) GI 20 mm dia (HT Stay Rod) 6. Helically formed Guy-Grip HT 7. Thimble GI 75 mm x 22 mm x 40 mm ,1.5 mm Thickness (For HT and LT) 8. Stay clamp (GI ) etc as required as per technical specification, approved drawings and scope of work.

Bolt & Nut (GI ) with washers of various sizes as per requirement

RDSS sign Board as per approved spec

Description of Work / Item(s)

Reconductoring 11 kV line using ACSR 99 sqmm Covered conductor using PSC pole

Survey of line using GPS, route alignment and , preparation of survey report and uploading in the web portal after approval of project manager.

Insertion of one HT PSC pole in existing OH line including digging & backfilling pit in all classes of soil, fitting cross arm, insulators, binding etc., drawing sufficient length of GI earth leads to the ground for earthing.

Insertion of one HT 'A' type pole in existing OH line including digging & backfilling pit in all classes of soil , fitting cross arm, insulators, binding etc., drawing sufficient length of GI earth leads to the ground for earthing.

Providing concrete muffing for A pole of size 0.45x0. 45x1.5m (0.5m above GL and 1m below GL). Excavation 0.45x0.45x1m, concrete (1:3:6, 20mm) 0.45x0.45x1.5m, Plastering (1:3) 12mm 0.45x0.45mx5sides

Renewal of existing damaged/old 11kV PSC/RCC/ Teak wood Pole with new PSC pole in place including excavation, erection of new pole, backfilling pit and refitting of all items , drawing sufficient length of GI earth leads to the ground for earthing. etc complete including the conveyance of the taken back materials to KSEBL store and stacking the same with proper documentation as directed by KSEBL.

Fitting and providing one HT Stay for 11kV pole - excavation of stay pit in all classes of soil and back filling including erection of complete stay set along with with GI stay wire ( 7/3.15 mm dia), binding of stay wire, by providing guy stay insulator ( 2 Nos) and .2 cum concreting 1 part cement, 3 part sand, 6 part 40 mm size stone aggregate chips ( 1:3:6) as per technical specification, approved drawings etc. .

Renewal of existing damaged/old 11kV Stay with complete stay set along with excavation of stay pit in classes of soil with GI stay wire ( 7/3.15 mm dia), binding of stay wire, by providing guy stay insulator ( 2 Nos) and .2 cum concreting 1 part cement, 3 part sand, 6 part 40 mm size stone aggregate chips ( 1:3:6) as per technical specification, approved drawings & backfilling of pit, dismantling, refitting of all items in place including the conveyance of the taken back materials to KSEBL store and stacking the same with proper documentation as directed by KSEBL.

Fitting and providing one Strut using HT PSC pole using proper size of strut clamp ( GI) including digging and back filling pit in all classes of soil. The Cost includes cost of Strut clamp also.

Fitting and providing one HT Fly stay for 11kV pole using HT PSC pole, drawing sufficient length of GI earth leads to the ground for earthing including excavation of stay pit in all classes of soil and back filling, erection of complete stay set along with GI stay wire ( 7/3.15 mm dia), binding of stay wire, providing guy stay insulator ( 2 Nos) and .2 cum concreting 1 part cement, 3 part sand, 6 part 40 mm size stone aggregate chips ( 1:3:6) as per technical specification, approved drawings etc. .

Renewal of any type of existing damaged/old 11kV Strut with new PSC strut in place including excavation & backfilling of pit, consolidating, dismantling and refitting of all items including the conveyance of the taken back materials to KSEBL store and stacking the same with proper documentation as directed by KSEBL.

Dismantling (without damage) 11 kV line (Three conductors) /LT line including dismantling cross arm, insulators, disc, spacers, disconnecting jumper connection etc & disconnection of service connection where ever necessary & rolling the conductor and stacking the materials and then transporting safely to the KSEBL store and stacking the same with proper documentation as directed by KSEBL.

Stringing of 11 kV line with Covered conductor HT 99 sqmm conforming to EN 50397 - 1 2020 (3 conductors) after fitting insulators, binding conductors to pin insulators using helical UV plastic tie suitable for any neck dia, fixing disc insulators and anchoring with anchoring clamps including cut point works.The works also includes 1. Touching clearance where ever necessary 2. Doing straight joint on HT covered conductor 99 Sqmm using the mid span jointing kit as per specification. 3. Doing one cable end termination on HT covered conductor 99 Sqmm using the cable jointing kit as per specification. 4. Re erection of dismantled LT lines and all associated materials ( including street light fittings) / re connection of dismantled service connections whereever necessary. 5. Straightening of poles wherever necessary. 6. Installation of Insulation piercing connector ( Bare to Covered conductor & Covered conductor to Covered conductor) for branching suitable for HT Covered conductor 99 Sqmm etc

Erection of 11kV LA set ( 3 Nos) with supporting plates and giving all connections etc including cost of earth strip - GI ( 25 x 3mm) and its drawal.

Providing one Coil Earth using No.8 GI-earth wire (50mm dia, 115 turns) including digging separate pit (0.45x0.45x1.5m) at standard distance away from the pole/structure all classes of soil& backfilling.

Providing one Earth using GI earth pipe of size 40mm dia,2.5 m length including digging separate pit (0.45X0.45X2.5 m) at standard distance (1.5m) away from the pole/structure in all classes of soil and backfilling the pit with Bentonite powder and other accessories for improving earth resistance and providing earth chamber with covering slab complete.(includes the cost of adeqaute earth enhancing compound- Bentonite powder etc)

Description of Work / Item(s)

Amount

TOTAL BOQ1 (Materials( Total Ex-work price of Materials + Total Transportation cost ) excluding GST.)

TOTAL BOQ2 (Installation / Erection Charges (Excluding GST)

TOTAL AMOUNT [1+2] (Excluding GST)

Discount offerred by Bidder(If any)

BOQ 3: TOTAL excluding GST [3 - 4]

Grand Total including GST (5+ GST Amount of BOQ1+GST Amount of BOQ2 )

Genisys Engineers and Contractors

Genisys Engineers and Contractors

Genisys Engineers and Contractors