FABRICATION AND ERECTION

Amount

(i)Sulphur Furnace scrubber from M.S. Plate from 10mm (including all connections with pipe lines) complete jobs D, F & E

(ii)Replacement of cooling pipes of Scrubber.

(iii) Top Cover of Scrubber.

Sulphur Furnace melter/ receiver from M.S. Plate from 10mm (including all connections with pipe lines) A) Dismantling

B) Fabrication

C) Erection

Juice heater outer shell from MS plate 10mm A) Dismantling

B) Fabrication

C) Erection

i) Fabrication & Erection of mud mixture shaft side plates with proper Alignment

ii) Fabrication & Erection of bottom curved portion of mud mixture with proper Alignment

(i)clarifier inside compartment coil from M.S. Pipe 5" with all nipple, flanges etc. complete job (as where it is) A)Dismantling

B) Fabrication

C) Erection

(ii)Replacement of Stirrers arms of clarifier

Dismantling, Fabrication & erection of distance piece of diameter 400mm. Upto 1.5-meter length (M.S. Plate 8mm).

500 mm up to 1.5-meter length (M.S. Plate 8mm).

600 mm up to 1.5-meter length (M.S. Plate 8mm).

700 mm up to 1.5-meter length (M.S. Plate 8mm).

800 mm up to 1.5-meter length (M.S. Plate 8mm).

900 mm up to 1.5-meter length (M.S. Plate 8mm).

(i)Dismantling, Fabrication & Erection of Juice Heater (top & bottom) compartment partition plate with rubber fitting channels from M.S/EN-8 square bar & rubber strip fitting to make it leak proof (to avoid short circuiting)

(ii) Replacement of compartments partition plates of Juice Heater. (a) Top

(b) Bottom

PAN Body Shell from M.S Plate 12mm A) Dismantling

B) Fabrication

C) Erection

Top cone from M.S Plate 12mm A) Dismantling

B) Fabrication

C) Erection

Umbrella from M.S Plate 10mm A) Dismantling

B) Fabrication

C) Erection

Down Take from M.S Plate 12mm A) Dismantling

B) Fabrication

C) Erection

Save all of PANs (i) Complete Jobs from M.S. Plate 10mm and 8mm plate. A) Dismantling

B) Fabrication

C) Erection

(ii) Outer shell (D,F & E)

(iii) Inner portion (D,F & E)

(iv) Top cover (D, F & E) with strengthening

(a) Syrup/ Molasses tank from M.S plate 8mm A) Dismantling

B) Fabrication

C) Erection

b) Patch work of Syrup/ Molasses storage tanks of all PANs.

Replacement of worn-out of M.S. Runner of inter carrier, elevator, RBC, cross carrier & Cane Carrier Chains.

Replacement of rail line of cane unloader with 50mm square bar

Molasses Storage Tank (a) Replacement of worn out body shell of final molasses storage tank with M.S. Plate

(b) Patch work of Molasses storage tanks.

Dismantling, Fabrication & Erection of Suction Pipes of injection pumps

Dismantling, Fabrication & erection of cooling coils including connection pipe of Crstallizers

Replacement of worn-out ducting of boiler & APCD including angle, channel, Flats & Flanges

Replacement of side plates of cane carrier chain/RBC/cross elevator/Baggasse elevator

Replacement of trough RBC/ trough cross elevator/ trough Bagasse Elevator

Mill house screw conveyor assembly (complete with bearings) A) Dismantling

B) Fabrication

C) Erection

Mill house screw conveyor trough only

Dismantling, Fabrication & Erection both top juice receiving tanks and bottom drain tanks of DSM screen

Replacement of worn out portion of APCD includes casing/scrubber and flue gas entry connected to chimney portion etc.

Cane Cutter hood and chopper top plate from 12mm thick M.s plate A) dismantling

B) Fabrication

C) Erection

Dismantling , Fabrication & Erection of worn out portion of Chute cane carrier to 1st mill

Dismantling , Fabrication & Erection of Juice Tray of mill No. 1 & 2 from M.S. plate 8mm

Dismantling , Fabrication & Erection of Juice Tray of mill No. 1 & 2 from S.S. plate 6mm

Repair of rotary baggase feeders of boilers A) Body

B) Rotor

Replacement of casing of boiler (both plate & supporting angle)

(a) Replacement of Magma mixture body including driving units in all aspects (Complete Job). A- magma

B- magma

(b) Shell of A, B & C magma mixers.

Replacement of worn out portion of crystallizer body

Repair and fitting of bush to Crystallizer's Central shaft

Replacement of worn out condensate receiving bottles

Replacement of worn out down take of quad

Dismantling, Fabrication & Erection of Dorr's scrapper (complete job).

I.D Fan worn out casting of both boilers A) Dismantling

B) Fabrication

C) Erection

Replacement of the expansion joints of boilers

Replacement of worn out ducting the boilers

Erection and Fabrication of any thing from scrap

Replacement of (i) S.S ventury of Condensor

(b) Cone of condensor from S.S plate

Replacement of tail pipe of pan

Replacement of inter carrier side plates

Replacement of scrapper bar side plates size :- 1 meter square

Replacement of the casing of air heater

Replacement of condenser jet box

Replacement of the bottom curved portion of pug mill (centrifugal machine)

Replacement of the outer shell of the clarifier

Replacement of the worn-out portion of cane carrier

D.F. & E. Of shaft & string pedals of (i) A- massecuite pugmill

(ii) B- massecuite pugmill

a) Conversion of B& C double cured crystallizers as A-vacuum crystallizer with complete shell fabrication, erection alongwith drives and commissiong of the crystallizer with satisfactory trials.

a) Replacement of broken arms of Dry seed cryst.

a) Replacement of dropping Massecuite gutter of A-, B- & C of PANs

b) Replacement of Massecuite gutter of Crystallizers

(PART B) (General) Pipe Line M.S 1" to 12" dia a) Dismantling

b) Erection

Pipe Line M.S above 12'' dia upto 32". (other than vapour pipe of pan and quad A) Dismantling

B) Fabrication

C) Erection

Pipe Line S.S 1" TO 12" dia A) Dismantling

b) Erection

Pipe Line C.I. 1'' TO 12" dia A) Dismantling

B) Erection

Steam Pipe Line 1" to 12" dia A) Dismantling

b) Erection

Steam Pipe Line bends A) Dismantling

b) Erection

A) Bend M.S upto 12" dia a) Dismantling

b) Fabrication

c) Erection

B) Bend M.S. above 12" dia up to 32" dia

Welding joints of Water, Juice, Vapour and Exhaust Pipe Line of all sizes

Man hole of all sizes a) Dismantling

B) Fabrication

C) Erection

Flanges a) Dismantling

b) Fabrication

c) Erection

Tee/ Nipple/ Cross/ Reducers (M.S) a) Dismantling

b) Fabrication

c) Erection

Dismantling, Fabrication and Erection of a) M.S Coil

b) M.S Steam Coil

Platform A) Dismantling

B) Fabrication

C) Erection

M.S Structure work (Factory Building) a) Dismantling

b) Fabrication

c) Erection

D, F & E of M.S. Tank having round, concial & rectangular bottoms (other than ms tank of syrup and molasses) (i) Syrup Extraction bottles of Pumps.

(ii) Catchers of Juice Pumps.

(iii) Molasses run off tanks of machies.

Trusses, Perlins, Columns & Beams (Factory Building) a) Dismantling

b) Fabrication

c) Erection

Platform Pipe Line & Railing of all sizes A) Dismantling

b) Erection

Electric Panel, DB and other machinery shed GI/ACC/MS Sheet a) Dismantling

B) Fabrication & Erection

Dismantling, Fabrication and Erection of Pump and Motor Bed a) Below 15 H.P. Motor

b) Above 15 H.P Motor

Valves:- Sluice/Angle/N.R.V/Butterfly Type a) Dismantling

b) Erection

Vapour/ Exhaust pipe Line of quad and pan from M.S. plate (8mm) a) Dismantling

B) Fabrication

C) Erection

Cone from M.S Plate (10mm) upto 1.5 meter mean dia. A) Dismantling

B) Fabrication

C) Erection

Gutter from M.S. plate 5mm of centrifugal machine. a) Dismantling

B) Fabrication

C) Erection

Sight Glass a) Replacement

Crystallizer Slide gate a) Dismantling

B) Fabrication

C) Erection

Vapour pipe bend of Quad & Pan A) Dismantling

B) Fabrication

C) Erection

a) Patch work of B.H equipment's