ELECTRICAL SYSTEM STANDARDIZATION OF THE EXISTING PLANT, PUMP HOUSE AND PLANT LIGHTING OF THE KERALA CERAMICS LTD

Amount

L.T. PANELS :Supply ,Installation, testing and commissioning of following L.T. panel boards Compartmental cubicle type, freestanding with appropriate cable entries, with Aluminium busbars & manufactured based on IS 8623,unloading, shifting, unpacking, Section assembly from storage place to desired Installation.All required protections will be as per Tender technical specification & tender electrical SLD.

Settling & Bleaching Section Panel

75 HP VFD panel for 75HP VFD operated - 2Nos. And 5HP motor DOL starter -2Nos. With fully automatic control

Supply and instalaltion of CT operatred meter cubcile with ELR protection

LT CABLES: Supply,Laying,Testing andCommissioning of 1100V grade L.T.XLPE insulated multistrand Al./ Cu. conductor cables on provided prefabricated trays/ pipe/ in trenches with necessary clamps, identification tag. & all other items required to complete the work. (Note:-Actual cable lengths shall be measured at per site requirement..Refer tender data sheet& specifications for requirement of Cables

3.5 C x 400 Sq mm XPLE AL armoured cable

3.5 C x 240 Sq mm XPLE AL armoured cable

3.5 C x 185 Sq mm XPLE AL armoured cable

3.5 C x 50 Sq mm XPLE AL armoured cable

3.5 C x 35 Sq mm XPLE AL armoured cable

4 C x 16 Sq mm XPLE AL armoured cable

4 c x 10 Sq mm XPLE AL armoured cable

3 C x 95 Sq mm XLPE AL armoured cable

3 Cx 70 Sq mm XLPE AL armoured cable

3 Cx 50 Sq mm XLPE AL armoured cable

3 C x 25 Sq mm XLPE AL armoured cable

3 C x 16 Sq mm XLPE AL armoured cable

3 C x 10 Sq mm XLPE AL armoured cable

3 C x 6 Sq mm XLPE AL armoured cable

3 C x 4 Sq mm XLPE AL armoured cable

3 C x 1.5 Sq mm XLPE CU armoured cable

4 C x 1.5 Sq mm XLPE CU armoured cable

19 Cx 1.5 Sq mm XLPE CU armoured cable

24 C x1.5 Sq mm XLPE CU armoured cable

3C x 2.5 Sq mm XLPE CU armoured cable

Supply and laying following size unarmoured flexible copper wire including reinforced flexible hose

6 run 35 Sq.mm

6 run 16 Sq.mm

6 run 10 Sq.mm

Supply and laying

3c x 10 Sq.mm unarmoured flexible copper cable

2c x 1.5 Sq.mm unarmoured shielded copper cable

2 core x 1Sq.mm unarmoured Copper flexible cable

3 core x 1Sq.mm unarmoured Copper flexible cable

LT cable Termination: Supply & making of Termination of XLPE insulated, PVC sheathed, 650/1100 V grade, armoured cable including stripping of cable insulation, supplying and fixingof Aluminum/ tinned plated copper lugs and crimping the same to the conductor, supply and fixing of double compression cable glands including all 'labour supply and consumable material required for jointing / terminations

3.5 C x 400 Sq mm XPLE AL armoured cable

3.5 C x 240 Sq mm XPLE AL armoured cable

3.5 C x 185 Sq mm XPLE AL armoured cable

3.5 C x 50 Sq mm XPLE AL armoured cable

3.5 C x 35 Sq mm XPLE AL armoured cable

4 C x 16 Sq mm XPLE AL armoured cable

4 c x 10 Sq mm XPLE AL armoured cable

3 C x 95 Sq mm XLPE AL armoured cable

3 Cx 70 Sq mm XLPE AL armoured cable

3 Cx 50 Sq mm XLPE AL armoured cable

3 C x 25 Sq mm XLPE AL armoured cable

3 C x 16 Sq mm XLPE AL armoured cable

3 C x 10 Sq mm XLPE AL armoured cable

3 C x 6 Sq mm XLPE AL armoured cable

3 C x 4 Sq mm XLPE AL armoured cable

3 C x1.5 Sq mm XLPE CU armoured cable

4 C x1.5 Sq mm XLPE CU armoured cable

19 Cx 1.5 Sq mm XLPE CU armoured cable

24 C x1.5 Sq mm XLPE CU armoured cable

3C x 2.5 Sq mm XLPE CU armoured

3c x 35 Sq.mm PVC gland end termination

Supply and providing glanding for the following unarmoured copper cable

3c x 10 Sq.mm unarmoured flexible copper cable

Supply and providing heat shrinkable LT outdoor end termination kit for following cables

3.5 C x 240 Sq mm XPLE AL armoured cable

3.5 C x 185 Sq mm XPLE AL armoured cable

Motor Terminal Box Supply and installation of motor terminal box for following size belt loaded motors

Junction box with 40 connectors

Earthing System

Earthing System: Providing earthing stations at locations as called for including providing and laying 2.5 Mtr Long x 50 mmDia G.I. electrode with 25 x 6 mm thick G.I. strip, To form earth electrode with inspection chamber,Watering funnel with 20 gauge G I Sheet ,600 x600 mm heavy duty Chamber with CI Manhole cover etc.(Scope including excavation by manual/Machines /Boaring, Charcoal, salt, or Bentonie slurry etc)

Supply, installation, testing of GI/ Cu. earthing strips & wires in ground at a depth of 600 mm. or in ready made trenches or on ready tray with necessary clamps & bimetallic strips as per specification. (excavation required for this will be measured separately.) Refer layout & tender spec for various applications

50x6 GI strip

40x6 GI strip

25x6 GI strip

25 x 3mm Copper

No.4 SWG Copper

No.6 SWG Copper

No.8 SWG Copper

No.10 SWG Copper

Earth bench

Hot Dipped Galvanized Iron Cable Tray( Ladder Type): Supplying and installing following size of ladder type pre fabricated Hot Dipped Galvanised Iron cable tray with cross member (Galvanisation thickness not less than 50 microns) with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with G.I. suspenders including G.I. bolts & nuts, etc. as required./erection on overhead structures in open areas / through fabricted supports inside plant;

150 mm width

300 mm width

450 mm width

600 mm width

Hot Dipped Galvanized Iron perforated cable trays: Supplying and installing following size of perforated painted with powder coating M.S. cable trays with perforation not more than 17.5%, in convenient sections, joined with connectors, suspended from the ceiling with M.S. suspenders including bolts & nuts, painting suspenders etc as required;

100 mm width X 50 mm depth X 1.6 mm thickness

150 mm width X 50 mm depth X 1.6 mm thickness

Supply & Installation of M.S. ladder type cable tray made from suitable angle iron frames and cross beams, painting with two coats of zinc chromate primer and two coats of enamel paint as required.

MS Structural frames:

Supply, fabrication &installation of suitable structures in MS for erection of cable trays over head in open area as well as inside factory building.Painting the same with two coat of Zinc chomate primer and two coat of enemel paint as required.

Over head platform for panel erection:

Supply ,fabrication and erection of suitable size of platform in MS with supports from ground .Cover platform open space using 5 MM chequered MS plate by proper bolting / welding . Painting the same with two coat of Zinc chomate primer and two coat of enemel paint as required.

Open cable trench covering using chequered plate:

Fabrication of MS Channel / Angle iron frame of suitable size and erecting over open cable trench and covering open potion with 5 mm chequered plate and appling paint,primer and two coat enemel paint.

Supplying and laying of following size DWC HDPE pipe ISI marked along with all accessories like socket, bend, couplers etc. conforming to IS 14930, Part II complete with fitting and cutting, jointing etc.direct in ground (75 cm below ground level) including excavation and refilling the trench but excluding sand cushioning and protective covering etc., complete as required

200 mm dia (OD-200 mm & ID-175 mm nominal)

Supply installation testiong and commissioning of push buttron stations (remote) near by equipments

Weather proof model near equipment in open area. (model approval to be obtained from M/s.TKCL before procurement)

Installation of Emergency trip push button on a glass enclosure for remote tripping of the VCB.

Supply installation testiong and commissioning of timer controlled signal system consists of 12way SPB DB with 25A 30mA DP RCBO, timer contactor, SP MCBs, signal light (LED -Green) digital clock etc. complete

Supply and instalaltion cable root marker (LT)

Electrification of Electrical Office Room/Plant/ PumpHouse: Supply, instalaltion, testing and commissioning of LDBs & PDBs as given below

6Way TPN MCB DD DB with incoming 40A 30mA ELCB + MCB-1No & 6/10/20A SP MCB -18Nos. As outgoing

6Way TPN MCB DD DB with incoming 40A 100mA ELCB + MCB-1No & 10/16/20A SP MCB -18Nos. As outgoing

Supply and instalaltion, testing and commissioning of 6Way TPN MCB DD VDB with incoming 63A 4P isolator & 32A TP MCB -2 Nos. 25/32A SP MCB -18Nos.

Wiring with 2x2.5 Sq.mm FRLS PVC insulated 1100V grade copper wires and 1 x 1.5 FRLS PVC insulated earth wire in 2mm thick FRLS PVC conduit.

Wiring with 3 x 4 Sq.mm FRLS PVC insulated 1100V grade copper wires in 2mm thick FRLS PVC conduit.

Wiring with 2 x 1.5 Sq.mm FRLS PVC insulated 1100V grade copper conductor wires and 1 x 1.5 FRLS PVC insulated earth wire in 2mm thick FRLS PVC conduit.

Point Wiring: Wiring with 2x1.5 FRLS PVC insulated 1100V grade copper conductor wires and 1 x 1.5 FRLS PVC insulated earth wire in 2mm thick FRLS PVC conduit upto 8 Mtr.

One light point controlled by one switch

Two light point controlled by one switch

Three light point controlled by one switch

Ceiling fan point controlled by one switch

6Asocket with 6A switch in independent position excluding wiring

6Asocket with 6A switch in combined position

Supply and instalaltion following metal clad sockets with MCB

32A 3 phase Metal clad switch with 32A TP MCB

32A 1 phase Metal clad switch with 32A SP MCB

20A 1 phase Metal clad switch with 20A SP MCB

Supply and installation of 16/20A Power plug with switch

Telephone point

Supply and laying 2 pair 0.5sq.mm telephone cable through 20mm PVC conduit

Supply and fixing RJ 11 telephone socket on suitable box and front plate for telephone sockets and terminating two pair telephone wires

Supply and fixing 20 pair telephone terminal box . The terminal box shall be sheet steel enclosure and krone connector type with pad lock etc. complete

Computer point

Supply and installation of 3Nos. 6A socket with 3Nos. Switch

Supply and laying CAT 6 cable through 20mm PVC conduit

Suppy and fixing of RJ 45 LAN sockets on suitable mounting box and front plate for computer sockets and terminating CAT 5/ CAT 6 cable

Supply and laying following conduits

20mm PVC conduit

32mm PVC flexible conduit

Supply and installation of following

Light terminal boxes

Industrial type 60W LED light fittng with supporting

200W LED flood light fittng with supporting

1 x 18/20W LED tube light fixtures

1 x 38W LED Tube light

20mm MS Rod (Down rod for ligh)(1mtr)

1200mm Sweep 3 blade ceiling fan

18 inch sweep Industrial type wall fan

8 inch sweep Shutter type exhaust fan

600 mm sweepIndustrial type exhaust fan

Power Enhancement :-Preparing power allocation application and related documents for submitting to KSEB,arranging inspection by KSEB officials and giving assistance for obtaining power enhancementfrom KSEB excluding satutory and sundry charges

Completion Report/HT Agreement:- Preparing completion report/HT agreement and related documents and submitting to KSEB for obtaining power sanction under section 44 of Indian Electricity Act 1948,arranging inspection by KSEB officials upto the level of A.E/ Dy.Chief Engineer excluding statutory and Sundry charges.

Completion Report/LT Agreement:- Preparing completion report/LT agreement and related documents and submitting to KSEB for obtaining power sanction under section 44 of Indian Electricity Act 1948,arranging inspection by KSEB officials upto the level of A.E/Executive Engineer excluding statutory and Sundry charges.

SAFETY ITEMS:

Supply and providing 5 Kg. Dry Chemical Powder type Fire Extinguisher with hose and clamps including fixing it to wall as required

Supply and providing 9 Litre capacity GI Fire Bucket painted in post office red with primer coat of red oxide and written with white paint 'FIRE' mounted on MS angle frame work/ wall bracket filled with fine sand, painting the bracket/ floor stand including making good the damages, colour washing etc. as required.

Supply and laying of 1.1kV Grade, electromat 90 cm wide 2mtr long

Supply and fixing of 'DANGER'' boards made out of MS sheet metal with two coats of Non-corrosive enameled paint as per standards

Supply & fixing shock treatment chart etc on good frame work.

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