LSGD/CELSGD/FL/100742/23- Balance work Construction of Overhead tank (Steel water tank) in Modern Slaughter House, Kunnukuzhy Ward

Amount

CONSTRUCTION OF STEEL WATER TANK

OD385865/2023-2024:Supply,installation and commissioning of a pre-engineered, pre-fabricated, factory manufactured steel storage Water Tank having a capacity of 50000 L thickness of 0.6 mm, in multiple layers as required for the capacity and height of the tank and multiple-layered PE sheet/membrane for the inner containment liner. The Tank Shell / Body & the Liner material shall be manufactured in a facility certified and compliant to ISO 9001 - 2000 standards. The Tank shall be supplied with access points, penetrations for inlets, outlets, drains and fittings, overflow and drain, high and low water level indicators. All connections to the tanks shall be with flanged or threaded nozzles, placed to the KWA water mains TANK ROOF :The roof of the tank shall be of corrugated Galvalume sheet steel and shall be domed, with heavy- duty Hot-dip Galvanized truss frame for support, and capable of supporting 4-5 persons for maintenance and cleaning and tank shall have an access hatch with cover, on the roof, for operation and Maintenance TANK COVER :Tank covers shall be of approved galvanized vermin proof construction. Roof ends shall be fitted with suitable vermin-proofing tape or other material, to prevent ingress of dust and foreign objects. Covers shall be firmly fixed to the top edge of the tank with galvanized bolts and nuts. LADDERS :Tanks shall be provided with Hotdip Galvanized ladders internally or externally. External roof supports shall be of an appropriately designed Hot-dip galvanized Steel construction. Tanks shall comply with relevant spill level, air gap and overflow requirements relative to Effective Capacity. All nuts and bolts used for the panels shall be a minimum of 12mm size and hot-dip galvanized/Case hardened. The tank shall have a circular angle fixed around the total circumference of the tanks, at the top, of minimum 2 mm thickness.Tanks shall be properly flushed out with clean water prior to being brought into service TANK DIMENSIONS: The height of the Tank shall be of 5m. DESIGN LIFE: The tanks shall have a design life of 40 years. TANK CONNECTIONS: Standard design inlet,outlet,overflow and scour valves should be provided. ii) Overflow connection including an Internal approved bell-mouth shaped bends to maximize the overflow capacity. iii) scour drain outlet from the floor of the tank with isolation valve. TANK LINERS:Tank liners shall be purpose-designed and manufactured and shall comply to AS/NZS 4020 (Appendix A )of 2005 and ANSI/NSF 61 - 2008, Section 5 Certificates of compliance to above standards shall be furnished by the manufacturer of the tanks. Tank liners shall: i) Be factory manufactured to one- piece construction, fabricated from multi-layer PE sheet, certified for potable drinking water, to (ANSI/ NSF 61) and duly UV Stabilized. ii) Be of PE (polyethylene) in multi-layer construction for strength, reinforced with woven scrim industrial fabric to prevent elongation and enhance tensile strength. The total liner material thickness shall be no less than 0.6 mm thick. The tensile strength shall not be less than 2266 N (warp) and 2495 N (weft) and heat sealing strength of 2056 N v) All the liner welded lap joints shall be strengthened with Metallocene encapsulating tape welded over the overlap. vi) The Metallocene tape shall cover and protect the exposed material at the edges of the liner joints to further prevent the ingress of water into the scrim. vii) Liners shall be positively and continuously attached to the top outer edge of the circumference of the tank to prevent entry of water from the runoff from the roof structure. viii) All liners on tanks over 2m in height shall have a continuous intermediate liner support designed out of nylon (or other material)cord, around the circumference of the tank, at vertical intervals corresponding to the level of each ring. ix) The intermediate liner support cords shall be firmly secured to the steel shell at each level, to prevent stress on the liner welded joints, and thereby eliminate possibility of failure CORROSSION PROTECTION. The tank structure shall have a secondary corrosion protection system using sacrificial magnesium anodes. The number of anodes, their location around the tank and the mass of each anode shall be designed for anode replacement frequency of five years. The anodes shall be installed external to the tank and concrete apron with their location marked with a suitably label-Cost for Tank steel with 10years guarantee includes shel l,Steel wall,steel domed roof,Zinc Alum steel',Cost for Poly ethylene infinity liner ,Geo synthetic Fibre withfood grade plastics are used for inside coating and Support Arrangements,Cost for Fabricated items,attachments and accessories like steel ladder,Cost of Fabricated nozzles,over flow nozzles and drain arrangements, Cost for HDG nut and bolts,Freight Charges,Erection Installation and commissioning of tank components.

13.1.1:12 mm cement plaster of mix:1:4 ( 1 cement : 4 fine sand)

13.43.1:Applying one coat of water thinnable cement primer of approved brand and manufacture on wall surface:Water thinnable cement primer

13.60.1:Wall painting with acrylic emulsion paint of approved brand and manufacture to give an even shade:Two or more coats on new work

2.8.1:Earth work in excavation by mechanical means (Hydraulic excavator) /manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift up to 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.All kinds of soil

4.1.3:Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:2:4 (cement : 2 coarse sand (zone-III) : 4 graded stone aggregate 20 mm nominal size)

4.1.5:Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size)

4.1.8:Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level:1:4:8 (1 cement : 4 coarse sand : 8 graded stone aggregate 40 nominal size)

5.1.2:Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level:1:1:5:3 (1 cement 1.5 coarse sand :3 graded stone aggregate 20 mm nominal size

5.22.6:Steel reinforcement for R.C.C work including straightening, cutting, bending, placing in position and binding all complete upto plinth levelThermo - Mechanically Treated bars of grade Fe-500D or more

18.48:Providing and placing on terrace (at all floor levels) polyethylene water storage tank :ISI 12701 marked, with cover and suitable locking arrangement and making necessary holes for inlet, outlet and overflow pipes but without fittings and the base support for tank.

ANILKUMAR S

Bidder Name

VISHNU J R

ANILKUMAR S