Fire and Safety Systems and Allied works at Malappuram Dairy site under MRCMPU Ltd.

MAIN PUMP:- Supplying, Installing, Testing & Commissioning of Electric Driven Main Fire Pump as per technical specifications.

JOCKEY PUMP:- Supplying, Installing, Testing & Commissioning of Electric Driven Jockey Pump as per technical specifications.

DIESEL PUMP:- Supply,Installation,Testing and Commissioning of Diesel Engine Driven Fire Pump as per technical specifications.

TERRACE PUMP:- Supply,Installation,Testing and Commissioning of Electric Driven terrace pump as per technical specifications.

PUMP CONTROL PANEL:- Fabrication, Supply,Installation,Testing and Commissioning of charges for automatic fire hydrant system panel for the main pump, standby pump,terrce pump and jockey pump etc as per technical specifications.

ALARM CHECK VALVE:- Supply,Installation,Testing and Commissioning of 150mm dia hydraulically operated Sprinkler control valve, with water motor gong bell and trims as required, pressure gauges, drain valves, ball valves, check valves, strainers etc. complete

EXHAUST PIPE:- Supply,Installation,Testing and Commissioning of 80mm dia MS 'B' Class mineral wool insulation with aluminium sheet with long radius bend from residential silencer with necessary accessories Exhaust Pipe for diesel engine pump

PRESSURE GAUGE:-Supply, Installation, Testing and Commissioning of Pressure gauge of suitable range for pump sets. Glycerine filled 100mm dia pressure gauges to use on pump discharge & test lines. Cost shall be inclusive of isolation valve, siphon tube, short pieces, nipples etc as required.

PRESSURE SWITCH:- Supplying, installing ,testing and commissioning of Pressure switches of suitable range for pump sets with all standard accessories and control wiring to fire panel.

AIR CUSHION VESSEL:-Supply, installation, testing and commissioning charges Bladder type air cushion Vessel with stand pressure of 16 kg/cm2 with automatic air releases valve ball valve,drain pipe, drain valve and shut off valve and painting with synthetic enamel red paint.(Fabricated type not allowed)

ABOVE GROUND PIPING:- Supply, Installation, Testing & Commissioning of G.I class 'C' (heavy class) pipes confirming to IS 1239, IS3589 including cutting, welding complete with fittings like elbow, bends, flanges, reducers, G.I nuts, bolts and washers etc. The pipes shall be painted with one coat of primer & two coats of synthetic enamel Paint using approved shade, Galvanized hanging supports with standard spacing, fasteners, threaded rods etc., fixing in/on walls/ ceiling as per standards.

200mm dia

150mm dia

100 mm dia

ABOVE GROUND PIPING:- Supply, Installation, Testing & Commissioning of G.I class 'B' (medium class) pipes confirming to IS 1239, IS3589 including cutting, welding complete with fittings like elbow, bends, flanges, reducers, G.I nuts, bolts and washers etc. The pipes shall be painted with one coat of primer & two coats of synthetic enamel Paint using approved shade, Galvanized hanging supports with standard spacing, fasteners, threaded rods etc., fixing in/on walls/ ceiling as per standards.

80 mm dia

65 mm dia

50 mm dia

40 mm dia

32 mm dia

25 mm dia

UNDER-GROUND PIPING:- Supply, Installation, Testing and Commissioning of G.I pipe "C" Class Heavy IS 1239, IS3589 complete with all necessary fittings such as bends, flanges, Nut bolts, gaskets, reducers etc including welding, anti corrosive coating & wrapping treatment using IWL with min. 3 mm thick and 10 mm overlapping. The quoted rate shall include the cost of necessary excavation in all types of soil to required width, length & depth, backfilling of soil, compacting & removal of surplus earth within the site premises as per the Engineer instruction.

150 mm dia

100 mm dia

80 mm dia

BUTTERFLY VALVE:- Supplying, Installing, Testing & Commissioning of butterfly valve wafer type Stainless steel/SG iron disc , lever operated as per IS:13095 in PN 10 , teflon or nylon bushing, nitrile O rings in standard mounting flanges suitable G.I Nut, Bolt and washer with hand lever type.

200 mm dia

150 mm dia

100 mm dia

80 mm dia

65 mm dia

50 mm dia

NON RETURN VALVE:- Supply, Installation, Testing and Commissioning of CI Dual plate Non- return valves as per API 594( PN 16) Wafer type,SS - 304 disc with required standard mounting flanges, nuts, bolts, washers and gaskets etc. complete as required.

150 mm dia

150 mm dia

80 mm dia

Y STRAINER:- Supply, Installation, testing and commissioning of 200mm dia Y Type Strainer; cast iron body, S.S mesh with leather gasket, matching flanges, suitable G.I Nut, Bolt and washer.PN 10

BALL VALVE:- Supply, Installation, Testing & Commissioning of PN25 Brass/Gunmetal Ball Valve as per IS 5312 with all standard ancillaries.

25 mm dia

20 mm dia

HYDRANT VALVE:- Supply, Installation, Testing & Commissioning of ISI Marked single headed Hydrant valve 63 mm dia oblique type with SS body & working parts, with instantaneous hose coupling adaptor and PVC blank cap & chain. The Quoted rate shall include Gasket, matching flanges, suitable G.I Nut, Bolt and washer.

BRANCH PIPE:- Supply, Installation, Testing & Commissioning of branch pipe made out of SS 63 mm short male instant. Inlet male threaded outlet, fitting with 15 mm bore nozzle ISI.

FIRE HOSE:- Supply, Installation, Testing & Commissioning of Fire Fighting Delivery Hose, synthetic fiber circular woven jacketed,RRL hose, 38kg/cm2 burst pressure tested, 22kg/cm2 proof pressure tested, 14 kg/cm2 working pressure, bearing IS:636-88 type B, in 15 mtrs length, 63 mm dia with SS coupling 63 mm dia pair of male & female parts, instantaneous type duly bounded with heavy duty GI Wire.

FIRST AID FIRE HOSE REEL DRUM:- Supply, installation, testing and commissioning of first aid fire hose reel with wall mounting swinging-type drum complying with ISI marked, 19 MM x 30 M long Nylon braided thermoplastic hose with shutoff nozzle, installation brackets, complete in all respects including all accessories as required for complete installation.

HOSE BOX:- Supply, Installation, Testing and Commissioning of Hose Box (Fire Hose cabinet) to accommodate one piece of 63 mm dia fire hose along with one pair of 63 mm dia male & female couplings and one branch pipe. The cabinet is made of M.S Sheet with glass fronted hinged doors and lock suitable for wall mounting/pedestal type. The cabinet shall be painted to scarlet red colour outside and off-white inside.

AIR RELEASE VALVE:- Supplying, Installing, Testing & Commissioning of 20 mm dia Air release valve gun metal body as per IS:778.

FIRE BRIGADE CONNECTION:- Supplying, Installing, Testing & Commissioning of 4 way with 4 nos. 63 mm dia. built - in Gun metal Non- return valves instantaneous coupling type arranged on 150 mm dia Pipe manifold and connected to wet riser main with mounting supports etc. complete.

TANK FILLING CONNECTION:- Supplying, Installing, Testing & Commissioning of 2 way with 2 nos. 63 mm dia. built - in Gun metal Non- return valves instantaneous coupling type arranged on 150 mm dia Pipe manifold and connected to Fire water tank with mounting supports etc. complete.

SPRINKLER:- Supplying, Installing, Testing & Commissioning of UL listed Sprinkler 15 mm size , 1/2" BSPT end connection having temp. rating 68 deg. C made out of forged brass and chrome finish with supports and required accessories..

Pendant

Sidewall type

Extended coverage Sidewall type

FLEXIBLE HOSE:- Supply, Installation, Testing and commissioning of Stainless steel corrugated flexible pipe(hose) for dropping sprinklers below false ceiling, pipe shall be 16 bar pressure rating and 25 mm dia, 1m Long with union /reducer collar, clamps etc. as required.

ROSETTE PLATE:- Supply and Fixing of chrome plated Rosette plates (Dome type, in one-piece) for Sprinklers below false ceiling area.

FLOW SWITCH:-Supply, installation, testing and commissioning of Flow Switch complete with necessary fittings and ancillary components for the following pipe sizes as required.

100 mm dia

80 mm dia

65 mm dia

M.S STRUCTURAL SUPPORT :- Supply,Installation,Testing and Commissioning of M.S structural support including, cutting welding with nut, bolt & Anchor fastners etc complete including two coat steel primer and one coat enamel paint.

DRAW OUT CONNECTION

Supply, installation, testing and commissioning of Draw out connection 100 mm dia in CI Body Gun metal working parts.

Supply, Installation, Testing & Commissioning of M.S class 'B' (Medium class) 100mm dia pipes confirming to IS 1239, IS3589 including cutting, welding complete with fittings and painting for draw out connection.

Supply, installation, testing and commissioning of Foot Valve (Ball type) 100 mm dia for draw out connection

Supply, installation, testing and commissioning of Butterfly Valve 100 mm dia for draw out connection

FIRE ALARM TALK BACK & PA CONTROL PANEL:- Supplying, Installing, Testing & Commissioning Fire Alarm,Talk back & PA Control Panel 16 Zone , 160 watt conventional type micro processor based control panel of MS cabinet powder coated audio and visual display with all necessary attachments .

FIRE ALARM TALK BACK & PA CONTROL PANEL:- Supply, Installation, Testing and Commissioning of 2 Zone Fire Alarm, 60 watt Power Amplifier, conventional type, micro processor based control panel of MS cabinet powder coated audio and visual display with all necessary attachments, complete set.

FLOW SWITCH CONTROL PANEL:- Supply, Installation, Testing & Commissioning of 14 Zone Flow Switch Control Panel, conventional type micro processor based control panel of MS cabinet powder coated audio and visual display with all necessary attachments .

MANUAL CALL POINT:- Supply, Installation, Testing and Commissioning of Manual Call Point Resettable type Plastic Type ,24/12 Volt DC operated, and with necessary attachments.

HOOTER/SOUNDER:- Supply, Installation, Testing & Commissioning of Audio alarm hooter (sounder) powder coated MS box, 24/12 Volt DC operated with necessary attachments.

TALK BACK UNIT:-Supply, Installation, Testing and Commissioning of 6W wall mounted type Speakers with talk back facility, in CRCA sheet fabricated housing, complete with switch.

DETECTOR:-Supply,Installation,Testing and Commissioning of detectors with all standard accessories like base etc to be installed under or above false ceiling , UL Approved.

Smoke detector

Heat detector

Beam detector (50m)

FIRE ALARM CABLE:- Supply, laying, Testing & Commissioning of approved make 2C x 1.5sqmm PVC copper armoured FRLS cable with terminal lugs etc. complete.

PVC CONDUIT:- Supplying, Installing, Testing & Commissioning of 20 mm dia medium grade rigid PVC conduit ISI mark with elbow, tees, jn: boxes, saddle clip and with necessary fittings.

Supply,Installation,Testing and Commissioning 1 x 6W, 240 V, 1 ph, 50 Hz indoor type emergency exit light fixture with 1.3 AH 4hrs battery backup unit, LED Lamps, indicating Fire Exit, recess mounted type. 24 hrs x 7 days working conditional. (Ups power supply will be brovided near to the device)

ASSEMBY AREA SIGNAGE:- Supply, installation of in position the signages of "Fire boards approved by Kerala state fire service made out of PVC rigid sheet 3mm thick with computer cut luminescent self adhesive imported vinyl painted on the front of PVC rigid sheet complete with wall mounting arrangements with screws". with lettering "ASSEMBLY AREA". Min. Size:- 300 mm X 125 mm

AUTO GLOW SIGNAGES:- Supplying and installing of in position the following type of sign boards made out of 3mm thick "Opaque" PVC foam board with computer cut, luminescent self adhesive vinyl painted foam board, complete with mirror fasteners. Min. Size:- 180 mm x 100 mm

FIRE DUCT

FIRE EXIT

FIRE LIFT

CONTROL ROOM

NO SMOKING

CONTROL ROOM PLAN

EVACUATION PLAN:- Supply and fixing in position of Evacuation route plan; colour printed in A2 size & sticked on a 3mm thick PVC sheet & covered with 2 mm thick clear acrellic sheet with mirror fasteners.

FIRE EXTINGUISHERS

Supply,Installation,Testing & Commissioning of Fire Extinguisher dry chemical powder (ABC) Stored pressure type 4 kg capacity as per IS:15683 with ISI mark and with initial charger and installation brackets.

Supply,Installation,Testing & Commissioning of 4.5 kgs. Carbon Di-oxide Type, Gas Conforming to ‘IS 15222’, Cylinder Conforming to ‘IS 7285’ & PESO Approved, Controllable Discharge Mechanism, Discharge Hose & Horn, as per ‘IS 15683:2018’ with ISI Mark Fire Extinguishers Wheel type Valve Operating Temperature:- (-) 20oC to (+) 60oC with installation brackets.

Supply,Installation of Fire Extinguisher ball 150mm dia approved make. With powder coated MS stand

Supply &Installation of Fire Extinguisher automatic ABC Modular type fire extinguisher ISI mark ,5 kg capacity with initial charger and installation brackets.

Providing and fixing fire resistant door system with door frame of section 143x57 mm having built in rebate made out of 16 SWG G.I. sheet. The frame is fitted with intumuscent fire seal strip of size 10x4 mm (minimum) alround the frame and fixing with approved dash fastener. The 45-50mm thick fire resistant door shutters with 5mm thick vision panel shall have 120 minutes fire rating conforming to IS : 3614 (Part - II), tested and certified as per laboratory approved by Engineer-in-Charge, with suitable mounting on door frame, made out of 22 SWG G.I. sheet duly filled FR insulation material (Rockwool/Mineral wool/Honeycomb Kraft paper) and fixing with necessary stainless steel ball bearing butt hinges of approved make including suitable door closure, handle etc. The door frames and shutters shall be primed with approved fire resistant primer and finished with fire resistant paint.

Providing and fixing panic bar / latch fitted with a single body, Trim Latch & Lock on back side of the Panic Latch of reputed brand and manufacture to be approved by the Engineer -in-charge, all complete.

LT CABLE LAYING:-Supply, Laying, testing and commissioning of following sizes of 1.1KV XLPE insulated, PVC sheathed Aluminium conductor (A2XFY) UG Cable through HDPE pipe/excavated trenches/cable tray/hume pipe/wall including supply and fixing of clamping materials.

Suitable For Fire Panel Incomer as per electrical inspectorate standard

Suitable For Main Motor as per electrical inspectorate standard

Suitable For Jockey Motor as per electrical inspectorate standard

Suitable For Terrace Pump as per electrical inspectorate standard

4 * 16 sqmm cable

4 * 10 sqmm cable

4 * 6 sqmm cable

LT CABLE TERMINATION:-Supply and providing indoor end termination of following sizes of 1.1KV XLPE insulated, PVC sheathed Al conductor (A2XFY) UG Cable including supply of necessary DC steel glands, Aluminium lugs and gland earthing by copper shim etc complete.

Suitable For Fire Panel Incomer

Suitable For Main Motor

Suitable For Jockey Motor

Suitable For Terrace Pump

4 * 16 sqmm cable

4 * 10 sqmm cable

4 * 6 sqmm cable

Light Point Wiring: Supply and carrying out wiring for lights including testing and commissioing in open/concealed conduit system from control board to the respective points.Wiring is to be done by using single core PVC insulated stranded 1.1 kVgrade class2 FRLSH copper wire size of 1.5sqmm along with same size wire as earth continuity conductor through rigid 20/25mm PVC ISI grade conduit with necessary bends,Junction boxes, ceiling roses/angle batten,metal box,modular plate and modular type 6A switches, on switch boards etc complete. (The point length limited to 10 mtrs ).

One Light Point Controlled by one number 6A Switch.

Two light point controlled by one number 6A Switch

Five light point controlled by one number 6A Switch

Eight light point controlled by one number 6A Switch

same as Sl. No. 50 but 6A plug point in combined position

same as Sl No. 50 but 6A plug point in independent position

Supply and carrying out wiring in open/concealed conduit system using following runs of single core PVC insulated 1.1 kV grade Class 2 copper wire FRLSH through 20/25mm PVC ISI grade conduit with necessary bends,Junction boxes for light points extra length more than 10 mtr.

3 runs 1.5 sqmm

3 runs 2.5 sqmm

Supply and carrying out wiring in open/concealed conduit system using following runs of single core PVC insulated 1.1 kV grade Class 2 copper wire FRLSH through 20/25mm PVC ISI grade conduit with necessary bends,Junction boxes, including giving connections etc complete.

3 runs 1.5 sqmm

3 runs 2.5 sqmm

METAL CLAD SOCKETS

Supply and fixing of 32A TP, TP+N+E metallic socket with cover and plug top fitted in a suitable IP66 metallic enclosure controlled by 32A FP MCB with nuetral link and inter connections etc complete. As per IEC 61439-4

Supply and fixing of 32 TP, TP+E metallic socket with cover and plug top fitted in a suitable ip66 metallic enclosure controlled by 40A FP MCB with nuetral link and inter connections etc complete. As per IEC 61439-4

Supply and fixing of 63 TP, TP+N+E metallic socket with cover and plug top fitted in a suitable ip66 metallic enclosure controlled by 63A FP MCB with nuetral link and inter connections etc complete. As per IEC 61439-4

EARTHING:-Supply of following sizes of copper flats/wires for earthing of HT switch yard equipment, motors, isolators, push button stations, switchboards, motor control centers, distribution Boards, Generator etc. and Interconnection of earth pits as per technical Specification. Earth strip/wires to be taken through GI pipes/ cable trays/hume pipes/built in trenches/soil etc. wherever necessary. Rate shall be inclusive of connected civil works, necessary tinning, providing sockets and end termination of copper strips/wires with all accessories required for the completion of work.

25 x 3 mm Copper Flat

8SWG Copper wire

10SWG Copper wire

LOCAL ISOLATOR: Supply of following isolators in suitable IP66 enclosures for terrace motors.

40A TPN MCB

GI CABLE TRAY:-Supply and Installation of factory fabricated Perforated GI Cable tray of following sizes (1.5mm Thickness) as per specifications with all required accessories.

SS CABLE TRAY:-Supply and Installation of factory fabricated Perforated SS Jelly Cable tray of following sizes as per specifications with all required accessories.

Supply and installation of 2kVA single phase IN, single phase OUT UPS with 30 minutes backup.

Supply and installation of 1kVA single phase IN, single phase OUT UPS with 30 minutes backup.

CIVIL WORKS:

Demolishing R.C.C. work manually / by mechanical means including stacking of steel bars and disposal of unserviceable material with in 50 metres lead as per direction of Engineer -in-Charge.

Demolishing cement concrete manually / by mechanical means including disposal of material within 50 metres lead as per direction of Engineer - in-Charge.

Demolishing brick work manually / by mechanical means including stacking of serviceable material and disposal of unserviceable material within 50 metres lead as per direction of Engineer-in-Charge.

Excavation (manual / mechanical) in all types of soil for foundations of wall, columns, plinth beams, basement, raft, ducts, trenches, pits including back filling, shoring, strutting, bailing out water/pumping off water if required, removing and stacking simultaneously the excavated stuff any where within the site area complete as directed - From NGL to 1.5 m depth

Excavation (manual / mechanical) in all types of soil for foundations of wall, columns, plinth beams, basement, raft, ducts, trenches, pits including back filling, shoring, strutting, bailing out water/pumping off water if required, removing and stacking simultaneously the excavated stuff any where within the site area complete as directed - From 1.5m to 3 m depth

Providing and laying in position plain cement concrete of mix 1:4:8 (1 cement : 4 coarse sand : 8 graded stone aggregate 40 nominal size) including the cost of centering and shuttering - All work up to plinth level

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level: 1:1:5:3 (1 cement 1.5 coarse sand :3 graded stone aggregate 20 mm nominal size

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All works above plinth level: 1:1:5:3 (1 cement 1.5 coarse sand :3 graded stone aggregate 20 mm nominal size

Centering and shuttering including strutting, etc. and removal of form for:Foundations, footings, bases of columns, etc for mass concreteCentering and shuttering including strutting, etc. and removal of form for:

Centering and shuttering including strutting, etc. and removal of form for:Lintels, beams, plinth beams, girders bressumers and cantilevers

Steel reinforcement for R.C.C work including straightening, cutting, bending, placing in position and binding all complete. Thermo - Mechanically Treated bars of grade Fe-500 or more

Solid block masonry using pre cast solid blocks ( factory made) of size 40x20x20cm or nearest available size confirming to IS 2185 part 1 of 1979 for foundation and plinth with thickness 20 cm and above in: CM 1:6 ( 1 cement : 6 coarse sand) etc complete

Solid block masonry using pre cast solid blocks (Factory made) of size 40x20x20cm or nearest available size confirming to IS 2185 Part I of 1979 for super structure above plinth level up to floor V level thickness 20cm and above in: CM 1:6 ( 1 cement :6 coarse sand) etc complete

Extra for brick work/ AAC block masonry/Tile brick masonry in super structure above floor V level, for each four floors or part thereof by mechanical means.

12 mm cement plaster of mix:1:4 ( 1 cement : 4 fine sand)

Applying two coat of water thinnable cement primer of approved brand and manufacture on wall surface:<br>Water thinnable cement primer

Finishing walls with Premium Acrylic Smooth exterior paint with Silicone additives of required shade: New work (Two or more coats applied @ 1.43 ltr/ 10 sqm over and including priming coat of exterior primer applied @ 2.20 kg/ 10 sqm)

Providing and fixing stainless steel (Grade 304) railing made of Hollow tubes, channels, plates etc., including welding, grinding, buffing, polishing as per approval of Engineer-in-charge, (for payment purpose only weight of stainless steel members shall be considered excluding fixing accessories such as nuts, bolts, fasteners etc.)

Providing and fixing aluminium work for doors, windows, ventilators and partitions with extruded built up standard tubular sections/ appropriate Z sections and other sections of approved make conforming to IS : 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/ neoprene gasket etc. Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminnium snap beading for glazing /paneling, C.P. brass/ stainless steel screws, all complete as per architectural drawings and the directions of Engineer-in-charge.(Glazing, paneling and dash fasteners to be paid for separately): For fixed portion Powder coated aluminium (minimum thickness of powder coating 50 micron)

For shutters of doors, windows & ventilators including providing and fixing hinges / pivots and making provision for fixing of fittings wherever required including the cost of EPDM rubber/ neoprene gasket required (Fittings shall be paid for separately) Powder coated aluminium (minimum thickness of powder coating 50 micron)

Providing and fixing glazing in aluminium door, window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of Engineer - in -Charge. ( Cost of aluminium snap beading shall be paid in basic item): With float glass panes of 5 mm thickness

Providing and fixing Aluminium composite panels of approved make and colour made out of 3mm thick aluminium composite panel consisting of FR grade mineral core sandwiched between two aluminium sheets . The aluminium composite panel cladding sheet shall be coil coated, with Kynar 500 based PVDF / Lumiflon based fluoropolymer resin coating of approved colour and shade on face # 1 and polymer (Service) coating on face # 2 as specified using stainless steel screws, nuts, bolts, washers, cleats, weather silicone sealant, EPDM/neoprene gasket, backer rods etc. (Actual area of ACP in sqm shall be measured for payment. The cost aluminium extruded frame work shall be paid seperately under the specified item.)

DOCUMENTATION & LIASONING:- Preparation of drawings/ schemes/ documents and getting final approval/ sanction/ NOC from statuatory departments viz. Fire Force Department. as per rules and regulations including arranging inspection as and when required directed by the officials. (statuatory fees if any will be borne by Milma).

Bidder Name

J & T Engineering Works

ALEGO FIRE SYSTEMS

JAPSIN JACOB WIRE DRAWING PRIVATE LIMITED