REPAIR AND MAINT OF HT, VCBs, RMUs AND TRANSFORMERS ETC AT TECH AREA INCLUDING SALAWAS AT AFS JODHPUR

Amount

Dismantling of pole (2 pole/4 Pole)including GO/DO ASCR conductors,insulators, including removing nuts bolts washers etc complete all as specified and directed.

Dismantling of cross arms / bracing supports / clamps / back plates or any other structural steel sections including removing nuts bolts washers etc complete all as specified and directed.

M&L for cross arms, bracing supports, clamps back plates angles fabricated from the structural steel section including bolts, nuts, washers, welding, bending, drilling holes for bolts, bent to any required shape of size as indicated or directed, inclusive of one primer coat and two coats of aluminium paint after preparation of surfaces complete all as specified and directed.

Dismantling & taking down, old, defective, weak insulator, any type, any size any shape (pin/shack/loop) complete all as specified and directed.

S&F pin type insulator porcelain vitreous white / brown / green including one galvanised mild steel spindle, two galvanised iron washers, one galvanised iron nut, suitable for 11000 volts grade & of size 150 mm dia and 150mm height complete all as specified and directed.

S&F disc type insulator porcelain vitreous white / brown / green 11000 V, grade 145 mm height & 255 mm dia ball and socket type two in series assembly for tension with tension clamp for conductor working pressure 11000 volts complete all as specified and directed.

Dismantling & taking down old, deteriorated, switch air break and supply and fixing switch air break gang operated triple pole mechanically operated horizontal/vertical type mounted on insulator & steel frame, with operating mechanism worked from ground level for current rating upto 200 Amps horizontal type suitable for 11000 V. grade complete all as specified and directed.

Dismantling & taking down old, deteriorated, dropout fuse assembly and supply and fixing dropout fuse assembly with two insulators including HT fuse as per existing rating,suitable for 11000 V grade complete all as specified and directed.

M&L for servicing and greasing of mechanical parts of existing 11KV horizontal/vertical type GOD including replacement of parts i.e Male/female contact, jumper ,operating mechanism, GOD rod etc specified and directed by Engr-in charge.

M & L for trimming/cutting the tree branches/ bushes around the HT over head 4 pole structure and making safe clearance up to 4.00 metre distance from line wire all as directed by Engineer-in-Charge.

M&L of checking of HT 11 KV cable of any size using HT Cable Fault Locator Machine for identifying fault location in HT cable faults complete all as specified and directed.

Supply and fix in repair cable joint kit for 11 KV grade cable for indoor termination cold shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cable of size 95 sqmm complete all as specified and directed by the Engineer - in - Charge.

Supply and fix in repair cable joint kit for 11 KV grade cable for indoor termination Heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cable of size 95 sqmm complete all as specified and directed by the Engineer - in - Charge.

S&F in repair cable joint kit for 11 KV grade cable for indoor termination Heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cable of size1 120 to 185 sqmm complete all as specified and directed by the Engineer - in - Charge.

S&F in repair cable joint kit for 11 KV grade cable for outdoor termination Heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cable of size 95 sqmm complete all as specified and directed by the Engineer - in - Charge.

S&F in repair cable joint kit for 11 KV grade cable for outdoor termination Heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cable of size from 120 to 185 sqmm complete all as specified and directed by the Engineer - in - Charge.

S&F in repair Cable joining kit for 11 KV (Earthed) grade cable for straight through Heat shrink type joint complete with joining material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 95 sqmm complete all as specified and directed by the Engineer - in - Charge.

S&F in repair Cable joining kit for 11 KV (Earthed) grade cable for straight through Heat shrink type joint complete with joining material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 120 to 185 sqmm complete all as specified and directed by the Engineer - in - Charge.

S&F in trench/wall / pole XLPE insulated PVC sheated armoured heavy duty HT electric cable with aluminium stranded conductor 11000 volt grade of sizes 95 Sqmm 3 Core complete all as specified and directed.

S&F in trench/wall / pole XLPE insulated PVC sheated armoured heavy duty HT electric cable with aluminium stranded conductor 11000 volt grade of sizes 185 Sqmm 3 Core complete all as specified and directed.

M & L for surface excavation not exceeding 0.30m in depth insoft soil complete all as specified and directed.

Excavation in trenches not exceeding 1.5 m wide and not exceeding 1.5 m in depth for foundation etc or for laying of cables, errection of poles, struts/stays etc not exceeding 10 sqm on plan and getting out in soft / loose soil complete all as specified and directed.

Returning filling in including spreading leveling watering and well ramming in layers not exceeding 25 cm in soft / loose soil complete all as specified and directed.

Removing excavated materials to a distance not exceeding 50 m and depositing where directed, at a level not exceeding 1.5 m above the starting point in soils complete all as specified and directed.

M&L for Sand cusioning for cable with screened & washed sand & punning to provide a required cover complete all as specified and directed.

M & L for Surface cleaning/site clearance/removal of bushes at Sub stations area, trenches,sub station rooms, two pole/ four pole structure surroundings to make a over all presentable condition all as directed by Engineer - in - Charge.

S&F in replacement GI tubing light grade 80 mm dia for /pole cable protection including fixing clamp, nut bolt washer complete accssories complete all as specified and directed.

Dismantling & taking down old, deteriorated, lightening, arrestor and supply and fixing testing litghtening arrestor out door type discharge current 10 KA assembly suitable for 12 KV including all clamps ,nuts, bolts and washers and connection to earth with 32 x 6 mm GI strip and including expulsion type complete with all fittings suitable for 11000 Voltrs complete all as specified and directed.

Material & labour for earthing complete with copper earthing electrode 60cmx60cmx 3.15mm buried directly in ground vertically to depth not less than 2.25m below normal ground level with top edge of the earth plate at a depth not less than 1.5m below ground level connected to and including copper strip of 20x3mm, by means of nuts, bolts, check nuts and washer etc, made of copper and connected to test point and earth dolly all as shown in electrical plate No. 3 SSR Part-I 2009 and specified or indicated including excavation and earthwork in any type of soil PCC (1:3:6) Type C1 in chamber, precast RCC 50 mm thick in cement concrete (1:2:4) type B1, reinforced with welded steel wire fabric or XPM (Weight not less than 4.00 Kg/Square metre) with cast iron frame, funnel with wire mesh, 20mm bore medium grade GI watering pipe, lugs, 40 mm bore light grade GI protection pipe, test point etc. Complete all as specified and directed. NOTE :- The rate of above Item includes the cost of earth lead and GI protection pipe up to 7.5 Metres. Copper strip beyond 7.5 Metre shall be measured and paid for separately

Supplying and laying reinforced precast concrete cable cover, Class HV, Type I, flat, size 300mm x 180mm x 40mm complete all as specified and directed.

M&L for Boring of holes under road, pavement, hard standing by trenchless technology using ultra sounding technique and necessary machine complete all as specified and directed by Engineer-in-Charge.

M&L for Painting of outdoor installation with two coats of synthetic enamel paint according to MES colour coding such as pole, structures,angle, GO DO etc at Swicthyard complete all as specified and directed by Engineer -in- Charge. Note : Each job will mean painting work in each installation.

M&L in replacement danger notice plate of 1.6 mm thick mild steel sheet vitreous enamelled white, with letters figures and conventional skull and bones in signal red colour and fixed with MS clamps bolts and nuts of approved size for HT 11 KV of size 25 x 20 cm complete all as specified and directed.

M&L in replacment GI pipe Light grade with all fittings complete laid in trenches/fixed on pole with suitable clamp all as specified for 100 mm bore of pipe for protection of UG cable complete all as specified and directed.

Material & labour for earthing complete with galvanised steel earth electrode 60cmx60cmx6mm buried directly in ground vertically to depth not less than 2.25m below normal ground level with top edge of the earth plate at a depth not less than 1.5m below ground level connected to and including GI earth strip 32mm x 6mm, by means of nuts, bolts, check nuts and washer etc, made of GI and connected to test point and earth dolly all as shown in electrical plate No. 3 SSR Part-I 2009 and specified or indicated including excavation and earthwork in any type of soil PCC (1:3:6) Type C1 in chamber, precast RCC 50 mm thick in cement concrete (1:2:4) type B1, reinforced with welded steel wire fabric or XPM (Weight not less than 4.00 Kg/Square metre) with cast iron frame, funnel with wire mesh, 20mm bore medium grade GI watering pipe, lugs, 40 mm bore light grade GI protection pipe, test point etc. complete all as specified and directed. NOTE :- The rate of above Item includes the cost of earth lead and GI protection pipe up to 7.5 Metres. GI strip beyond 7.5 Metre shall be measured and paid for separately.

S&F in repairs end termination box HT side with cover made of 3mm thick MS sheets including fibre board insulation sheets & including nut bolts and washer including painting of steel surfaces with two coats of red oxide zinc chorme primer all as specified and directed by Engineer-in-Charge.

-Ditto- all as per item No 36 above but for LT side.

S&F in repairs heat shrink right angled boots for XLPE 11 KV 95 Sqmm cable including dismantling of HT cable from HT side of Transformer / HT Breakers.

S&F in repairs heat shrink right angled boots for XLPE 11 KV 185 Sqmm cable including dismantling of HT cable from HT side of Transformer / HT Breakers.

Taking down/Shifting carefully transformer/RMU any capacity, any make, any type from pole / plinth by dismantaling, dis-connecting HT & LT sides, earthings of transformer/RMU , supporting angles/cross arms, Shifting / transporting transformer/RMU carefully from the site to the other location within the Air Force Station, Jodhpur premises location and refixing at site with all electrical connection to the entire satisfaction of Engineer -in- Charge.

Dismantaling top cover of transformer of capacity upto 630 KVA , any make for repair / replacement of HT/LT bushing of transformer, including replacement of top cover gasket, bushing gasket for inspection of transformer or for internal repairs of transformer all including draining carefully transformer oil as required / upto the required level and refilling the same, re fitting the top cover of transformer after completion of the work including testing complete etc all as specified and directed. Note: Spare parts required for repair work shall be measured and paid separately under respective items.

Repairs to the leaks of transformer from tap switch/ fins/ any pats of body, by replacing gasket / seal , or Repairs to the leaks of transformer body / fins, by welding / brazing etc complete all as specified and directed.

Taking down/Shifting carefully transformer any capacity, any make, any type from pole / plinth by dismantaling, dis-connecting HT & LT sides, earthings of transformer, supporting angles/crossarms, Shifting / transporting transformer carefully from the site to the other Location/workshop and refixing at site with all electrical connection to the entire satisfaction of engineer -in- charge.

M&L for dehydration /filtration of transformer oil in existing pole mounted/floor mounted transformer/Voltage stabilizer with the help of dehydration/filtration machine to achieve the dielectric strength of transformer oil not less than 50 KV all as directed by Engineer-in Charge. Note:- (i) Dehydration/filtration machine will be arrange by the contractor and he will make his own arrangement and to carry the machine at various sub stations including vehicle and towing arrangement. The rate shall be inclusive as above. (ii) Contractor will submit before & after testing report of transformer oil.

S&F in replacement of transformer oil in site for toping up the level of oil having dielectric strength between 55-65 KV during filling after initial filtration of any capacity complete all as specified and directed by engineer -in- charge.

M&L for replacement of defective silica gel breather assembly with silica gel complete set upto 630KVA all as directed by Engineer-in-Charge

M&L for replacement of LT bushing of brass with neoprene rubber bush for Transformer upto 630KVA capacities all as directed by Engineer-in Charge.

M&L for replacement of HT bushing of brass with neoprene rubber bush for Transformer upto 630KVA capacities all as directed by Engineer-in Charge.

Suply only Silica gel complete all as specified and directed by Engineer -in- Charge.

Material, labour & T&P for Preparation of old painted iron surfaces of the transformer upto capacity 630 KVA, by cleaning / scrapping completely after that applying two coats of synthetic enamelled paint over a coat of primer on the transformer as per MES colour with MES No complete all as directed by Engr - In - Charge. Note : Painting shall be carried out with Spray Gun using compressor.

Material, labour & T&P for Preparation of old painted iron surfaces of the HT Busbar, by cleaning / scrapping completely after that applying two coats of synthetic enamelled paint over a coat of primer on the transformer as per MES colour with MES No complete all as directed by Engr - In - Charge. Note : Painting shall be carried out with Spray Gun using compressor.

Supply and laying stone aggregate of size 40mm graded,round shape laid on ground around of two/four pole structure complete all as specified and directed. Note: For the payment of loose aggregate a deduction @ 12.5% shall be made from the net measured quantity.

M&L for Repair and maintanance of 11 KV HT RMU indoor/outdoor type, EACH WAY of RMU 400/630/800 Amp rating from HT Panel after switching off electric supply. Removal of all the possible mechanical/electrical/control system for proper functioning e.g. spring charge system, triping system, indication system, including checking the quality of insulating material, complete & refixing with faulty part replaced blowing out dust and applying the proper lubrication/ greasing and reassembling the including motorised operation and connection to HT panel & before filling of gas leakage testing carried out (if quantity is lesser than required) and make the RMU functional to the entire satisfaction and as directed by the Engineer-in-charge. Notes :- (i) The RMUs are installed at Tech area and salawas, RMU are of different type of makes installed at site like Crompton Greaves, Alstom, Areva, Schneider,Siemens,C&S, etc. (ii) Spare parts if replaced & Gas if filled shall be measured and paid separately under respective items supply only .

Material & labour for Repair,Maitainance & Servicing of 11KV HT VCB indoor/outdoor type complete including the following (a) Taking out 11KV HT VCB of 400/630/800 Amp rating trolley from HT Panel after switching off electric supply. Removing all mechanical/electrical/control system for proper functioning e.g. spring charge system, triping system, remote operation, indication system, upward-downward/in-out movement of HT VCB trolley,etc including opening the VCB trolly & checking the quality of insulating material,vaccum system complete. Replace defective parts, fixed/ moving contacts and blowing out dust and applying the proper lubrication/ greasing with AP-3 grease and reassembling the VCB including connection to HT panel and make the VCB functional to the entire satisfaction of and as directed by the Engineer-in-charge. Notes :- (i) The VCBs are installed at Tech area and VCBs are of different type of makes installed at site like Crompton Greaves, Alstom, Areva, Schneider,Siemens,C&S, etc.

Material & labour for Repair and maintanance of relay set (O/C and E/F relays) of any make for 11KV VCB/RMU panel, removing and refixing (the contacts NO+NC should be cleaned by CTC solution and adjust if electromagnetic) with faulty part replaced and calibrate the relays by relay testing kit & proper setting as per reqd load & time delay and fixing the relay set in HT panels complete all as specified and directed by Engr-in-charge. Notes :- (i) Testing shall be carried out by primary and secondry injection kit. (ii) Spare parts shall be measured and paid separately under supply only. (iii) The tripping system should be in accordance with the incomer of the affected feeder and setting should be maintained such that fault does not carry beyond the particular feeder due to overload, 3 phase fault, earth fault etc. (iv) The VCBs/RMUs are installed at Tech area,salawas and VCBs are of different type of makes installed at site like Crompton Greaves, Alstom,Schneider, Ashida, Siemens,L&T, C&S or any other of relays available on the site.

Supply only indication lamp (LED type) Red or Yellow or Green colour suitable for 110 volts AC / 110 volt DC / 30 volts DC (as required at site) complete all as specified and directed by Engr-in-charge.

Supply only Dry type 14AH 12V for HT 11KV VCB/RMU upto 800 Amps Capacity complete all as directed by Engineer-in-Charge.

Supply only Battery 7 Ah 12 Volt

Supply only Anabond 680 (1 tbue=100gms)

Supply only Limit switch with Bracket

Supply only Battery charger 24 volt 10 amp

Supply only Power pack 110 volt with battry backup

Supply only Emery Pads

Supply only Auxiliary swicth stack 5 NO+5NC

Supply only Door Gasket

Supply only Compound Gauge

Supply only TNC switch

Supply only DC Contractor

Supply only Space heater any capacity

Supply only Thermostat

Supply only Gas density switch

Supply only Local Remote sitwch 3 Pole

Supply only Trip Coil (single) -30V Dc

Supply only Close Coil-30V DC

Supply only PT for RMU 11 KV with fuse

Supply only PT for VCB 11 KV with fuse

Supply only Fuse box type

Supply only HT multimeter (Voltage, Amp, power factor, frequcncy.)

Supply only Charging Battary 3.8 volt for relay of RMU /VCB

Supply only Ordinary cell AA

Supply only TNC switch with wiring suitable for 11 KV VCB

Supply only Push Button element with one NO / NC

Supply only Motor cut off limit switch

Supply only CTC solution bottle

Supply only spring charging motor suitable for operating RMU spring charging Mechanism 24 Volts

Supply only PT fuse for RMU 11 KV .

Supply only PT fuses for VCB 11 KV .

M&L for refilling SF-6 Gas cylinder-11 Kg Capacity

Supplying and laying Synthetic Rubber insulated mats 2.5mm thick for voltage Upto 11KV for electrical purpose as per IS15652-2006 (Superseding IS 5424) suitable for electric shock safety of sizes 2M X 1M.

Disconnecting HT Cable and earth connection from 11Kv RMU Indoor/Outdoor type consist of 3/4 bay, taking down from plinth and loading in to vehicle transporting the same to manufacturer's Service Engineer/authorised channel partner's/OEM for the following checks including dismantling like chamber mechanism,insulators, HT VCB bottles control wiring charger meters, CT, PT, bus HT bar etc to carried out necessary repairs including replacement of defective parts including testing after repair for smooth functioning of RMU.The cost of replcement of defective parts shall be included.The RMU shall be returned back to site after repairing and re-connecting HT connection as directed by Engr-In-Charge. The following shall be Eensured:- (a) cleaning,derusting,lubrication,greasing of mechanism (b) Replacing of defective components cable inet insulator (c) Checking the critical setting of mechanism (d) Checking the critical setting of Closing Coil & Tripping coil (e) Checking of gas leakage (f) Control wiring tightness (g) Proper functioning of all mechanisum i.e. Spring charge of RMU ON/OFF smoothly. (h) Insulation measurement of main circuit (j) Contact resistance of main circuit (k)Proper magger value of Insulators in body. (l) Check Proper pressure of SF-6 Gas in monometer.

Supply, install and testing in replacement dual core Resin cast ring core protection CT : 100-50/1 A, 5P10, 2.5 VA suitable for RMU including necessary wiring for protection and metering.

Supply, install and testing in replacement dual core Resin cast ring core protection CT: 150-75/1 A, 5P10, 2.5 VA suitable for RMU including necessary wiring for protection and metering.

Supply, installation, testing and calibration of self powered relay 24V of Microprocessor based three phase relay system two overcurrent, one earth fault protection type for 11 KV breaker, setting range suitable for over current and earth fault with necessary wiring/fitting including dismantling of old IDMT or unserviceable relays.The setting of the relay should be in accordance with the incomer and setting should be maintained such that fault does not carry beyond the affected feeder in case of Overload,3 phase fault, earth fault etc complete all as specified and directed by the Engineer-in-Charge. Note :- The calibration of relay of Microprocessor based three phase relay system required to carried out atTech area . (ii) The calibration of relay of Microprocessor based three phase relay system to be carried out by OEM representative.

Supply, installation, testing and calibration of auxilary supply relay 24V/110V of Microprocessor based three phase relay system two overcurrent, one earth fault protection type for 11 KV breaker, setting range suitable for over current and earth fault with necessary wiring/fitting including dismantling of old IDMT or unserviceable relays.The setting of the relay should be in accordance with the incomer and setting should be maintained such that fault does not carry beyond the affected feeder in case of Overload,3 phase fault, earth fault etc complete all as specified and directed by the Engineer-in-Charge. Note :- The calibration of relay of Microprocessor based three phase relay system required to carried out atTech area . (ii) The calibration of relay of Microprocessor based three phase relay system to be carried out by OEM representative.

S&F in replacement & testing of spring charging mechanism assembly with motor, gear box self triping coil etc complete for outdoor/indoor type, 11KV,RMU,operated on 110/24 volts DC,with charging time less than 15 sec with compelte breaker drum assembly of approved rating complete all as specified and directed by Engineer-in-Charge.

S&F in replacement & testing of load break switch operating mechanism / spring charging mechanism assembly gear box self triping coil etc complete for outdoor/indoor type, 11KV,RMU,operated on 110/24 volts DC or 230 volts AC , compelte breaker drum assembly of approved rating complete all as specified and directed by Engineer-in-Charge.

LOKESH ELECTRICAL WORKS CONTRACTOR (BID ID -3178564)

Nvimal Engineers and Contractor (BID ID -3178554)

SANJOLI CONSTRUCTION COMPANY (BID ID -3177485)

Shri Electrical Enterprises (BID ID -3179083)