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| # | Company | Amount | Rank | Status |
|---|---|---|---|---|
| 1 | L1₹75.2 LAccepted-AOC | L1 | Accepted-AOC Being L1,Accepted | |
| 2 | L2₹93.7 L+₹17.7 L (23.3%)Rejected-Finance PB NO 04 KARUNAGAPALLY KOLLAM 690 518 | KARUNAGAPALLY | KOLLAM | KERALA | 690518 | L2 | Rejected-Finance Being L2,Rejected | |
| 3 | L3₹3.1 Cr+₹2.3 Cr (302.5%)Rejected-Finance IX 526 527 HILL PALACE ROAD KARINGACHIRA IRUMPANAM P O TRIPUNITHURA ERNAKULAM KERALA 682309 | ERNAKULAM | KERALA | 682309 | L3 | Rejected-Finance Being L3,Rejected |
Tender Value
Refer Docs
EMD Value
₹80,000
Closing Date
24 Apr 2021, 5:00 pmClosed
MANAGING DIRECTOR
KSDP LTD,KALAVOOR P.O,ALAPPZUHA
SUPPLY, INSTALLATION, COMMISSIONING AND VALIDATION OF STEAM PIPE LINE AND CHIMNEY FOR LVP/SVP and OPHTHALMIC PROJECT
2021_ksdp_403790_2
KSDP/PRJ/LVPSVP/STEAMPIPE/ 24/20-21/60
Open Tender
Miscellaneous Works
Supply and Service
30 days
KSDPLTD, KALAVOOR P.O, ALAPPZUHA
PLEASE REFER THE TENDER DOCUMENT
18 documents required · 18 mandatory
₹25,620
Yes
₹80,000
Yes
14 Aug 2021
16 Apr 2021
26 Apr 2021
16 Apr 2021
24 Apr 2021
16 Apr 2021
Boiler
LPG fired steam boiler- F&A-100 Deg C-10.54 Bar -IBR Approved-with scope as detailed below:Packaged pre-insulated Steam boilersWith Suitable Gas Train, Air Preheater, Burner with stepless Modulation, Forced Draft fan(Blower), 2 Nos of vertical Multi stage Feed Pumps, Mounted with 2 Nos of Safety valves, Steam Stop valves, Water level gauges, Mobery, Pressure gauges, Blow down valves ,Electrical Control panel ,Boiler shell insulated with 100 mm thk.,100 kg/m3 density mineral wool & cladded with pre coated sheet
Working Boiler - Steam Output (F & A 100 Deg C)- 1500 Kg/Hr , Safety Valve Set Pressure- 10.54 Kg/Cm2(g),Thermal Efficiency on NCV - 92%
Working Boiler - Steam Output (F & A 100 Deg C)- 2000 Kg/Hr , Safety Valve Set Pressure- 10.54 Kg/Cm2(g),Thermal Efficiency on NCV - 92%
Common feed water tank- 4 KL with insulation, cladding, level indicator, required nozzles, accessories
CHIMNEY :
Self-supported fabricated from Mild Steel complete with platform, ladders with safety rings, cleaning doors, steel base plate, holding down bolts, anchor plate, base template, access door near base, Earth pit with earthingusing insulators. Design as per IBR boiler rules &codes.--SUITABLE FOR HSD/NG- 3.5 TPH
Height of the Chimney Height should be as per local rules Height: 30 meter. *(Or as per local rules regulation)
Aviation Lamp Duplex type
Lightening Arrestor - 5 prong copper
Cabling 1.5 sq.mm 3 core Armored From Aviation lamp to Boiler control panel.
FLUE GAS DUCTING : PLATE : IS : 2062 Type of ducting - Rectangular / Round
Round (400 mm dia)
Length (Approx.)
Plate thickness
Insulation density 100 kg/m3 with 24 gauge stucco aluminum cladding-Thickness 75/50
Expansion bellow - M.S (305 mm)
MECHANICAL DAMPERS
Mechanical damper suitable for 1.5 TPH& 2.0 TPH boiler- MOC :MS with required accessories & mechanism- dia- 305 mm
SUPPORTS : IS: 2062
Channels, I Beam, Angles, Flats, Chequered plates, Hardware, etc for supporting structure for Ducting, Piping and for tanks. (As per site requirement)
2 coats primer paint and 2 coats enamel final painting as per customer requirement
BLOW DOWN PIPINGS with fittings:
IBR CS SCH.40 SEAMLESS A 106 Gr B 25 NB PIPE - BBCS / Blowdown valve to blowdown pit
Insulation density 100 kg/m3 with 24 gauge stucco aluminium cladding-Thickness 50
SAFETY VALVE EXHAUST PIPING with fittings
MS ERW C CLASS HEAVY IS 1239 GRADE 50 NB PIPE - Boiler outlet to outside the Boiler house or inside safe area
Insulation density 100 kg/m3 with 24 gauge stucco aluminium cladding-Thickness 50
DRAIN PIPINGS : including fittings
MS ERW C CLASS HEAVY IS 1239 GRADE 50 NB PIPE - Boiler common drain to blowdown pit
MS ERW C CLASS HEAVY IS 1239 GRADE 15 NB PIPE - Safety valve outlet piping drain
MS ERW C CLASS HEAVY IS 1239 GRADE 25 NB PIPE - Steam line moisture separator drain piping
Insulation density 100 kg/m3 with 24 gauge stucco aluminium cladding-Thickness 50
Water softener with all accessories- suitable for 1.5TPH& 2.0 TPH steam load
Chemical dosing system with HDPE drum, dosing pump & accessories
IBR FORMALITIES :
All formalities at site towards registration of boiler with local office including open inspection,hydro test and getting provisional order & registration numbers and engraving-Boiler 1.5 TPH& 2.0 TPH @10.5 bar g- 2 nos.
STEAM DISTRIBUTION PIPE LINE AND ACCESSORIES AS PER IBR
From boiler to main header (at 10 Kg/cm2 )
Pipe size: 80 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
Main header Size :150NB x 1500 mm
3’’ DIA. Pressure gauge assembly
Pipe size: 80 NB MOC: CS pipe Sch. 40 seamless pipe IBR approved to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B beveled ends
80 NB Gasket
80 NB Long seamless bends
Pipe line from main Header to PRS (Pressure reducing station-PRV-1) (10 TO 7 KGS/CM2)
Pipe size: 100 NB MOC: CS pipe Sch. 40 seamless pipe IBR approved to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B beveled ends
100 NB CS Globe valve
100 NB CS Non return valve
100 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
100 NB Gasket
100 NB CS butt joints
100 NB CS Long seamless bends
75 mm thick LBR Insulation for high pressure steam (1830)
Pressure reducing station (PRV-1) (10 kgs/cm2 to 7 kgs/cm2)
Moisture separator
Strainer
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
100 NBCS ball valve ( 2 for Bypass line if PRV fails)
100 NB CS Strainer assembly (I for by pass line)
Pressure reducing valve (From 10 kgs to 6 kgs/cm2)
100 NB CS Safety valve
25 NB CS valve for pressure control pipe
100 NB CS flange
25 NB CS flange
100 NB Gasket
25 NB gasket
4” DIA. Pressure gauge assembly
Expander (From 100 to 125 mm)
Flange for expander
DISRIBUTIONpiping from PRS-1 to user points
Main Header up-to production building from PRV-1 (at 7.0 kgs/cm2)
Pipe size: 125 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
125 NB CS Globe valve
125 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
125NB Gasket
125 NBCS butt joints
125 NBCS Long seamless bends
4’’ DIA. Pressure gauge assembly
Steam trap assembly
100 mm thick LBR Insulation for high pressure steam (1830)
Tapping from main header to :
PSG (Pure steam generator)(at 7 kgs/cm2)
40 NB CS pipe
40 NB CS Long seamless bends
40 NB CS flange
40NB gaskets Ring type, suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5 , ASA 300 # flanges. ( Maximum temperature : 2000 C )
40 NB butt joint
40 NB CS Globe valve
4’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewithNitrile rubber/ASBESTOS Rope
75 mm thick LBR Insulation for high pressure steam
Tapping to Autoclave (BFS)
100 NB CS pipe
100 NB CS Long seamless bends
100 NB CS flange
100 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
100 NB butt joint
100 NB CS Globe Valve
4’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewithNitrile rubber/ASBESTOS Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Sub Header -1 (From Main header) (Pressure 7 to 4 kgs)
Pressure reducing station (PRV-2) (7 kgs/cm2 to 4 kgs/cm2)
50 NB Moisture separator
25 NB Strainer
25 NB Steam trap assembly
50 NBCS ball valve ( 2 for Bypass line if PRV fails)
50 NB CS Strainer assembly (I for by pass line)
Pressure reducing valve (From 10 kgs to 6 kgs/cm2)
50 NBCS Safety valve
50 NBCS flange
20 NBCS flange
50 NB Gasket
20 NB gasket
4” DIA. Pressure gauge assembly
Expander (From 50 to 65 mm)
Flange for reducer:
Sub header Pipe line between (FromPRV-2 to PRV-3)
Pipe size: 80 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
80 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
80 NB gasket
80 NB CS butt joints
80 NB – 65 NB CS T Joint
4’’ DIA. Pressure gauge assembly
Steam trap assembly
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping (T1) from pipe line between PRV 2 to PRV-3 (UP to WFI tapping’s reducer)
Pipe size: 65 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
65 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
65 NB gasket
65 NB CS butt joints
65 NB CS Long seamless bends
65 NB – 50 NB CS T Joint
4’’ DIA. Pressure gauge assembly
Steam trap assembly
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping (T2) from Tapping (T1) for tanks header
Header Pipe line for BFS Manufacturing Tanks
Pipe size: 50 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B beveled ends
50 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
50 NB gasket
50 NB CS butt joints
50 NB CS Long seamless bends
50 NB –32NB CS Reducer
50 NB –32NB CS T Joint
75 mm thick LBR Insulation for high pressure steam (1830)
Header Pipe line for Ophthalmic Manufacturing Tanks (Reducer 50NB - 32NB from Sr no 3.4.1)
Pipe size: 32 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
32 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
32 NB gasket
32 NB CS butt joints
32 NB –25 NB CS Reducer
32 NB –20 NB CS T Joint
75 mm thick LBR Insulation for high pressure steam (1830)
Header Pipe line for Vial Manufacturing Tanks (Reducer 32NB - 25NB from Sr no 3.4.2)
Pipe size: 25 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
25 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
25 NB gasket
25 NB CS butt joints
25 NB –20 NB CS Reducer
25 NB –20 NB CS T Joint
75 mm thick LBR Insulation for high pressure steam (1830)
Header Pipe line for Ampoule Manufacturing Tanks
Pipe size: 20 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
20 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
20 NB gasket
20 NB CS butt joints
20 NB –20 NB CS Reducer
20 NB –20 NB CS T Joint
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping Pipe line for MFGTanks
Tapping to MFGTank (BFS)
32 NB CS pipe
32 NB CS Long seamless bends
32 NB CS flange
32 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
32 NB butt joint
32 NB CS Globe valve
4’’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewithNitrile rubber/ASBESTOS Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping to Solution MFGTank (ophthalmic)
20 NB CS pipe
20 NB CS Long seamless bends
20 NB CS flange
20 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. (Maximum temperature : 2000 C)
20 NB butt joint
20 NB CS Globe valve
4’’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewithNitrile rubber/ Asbestos Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping to Solution MFGTank (Vial)
20 NB CS pipe
20 NB CS Long seamless bends
20 NB CS flange
20 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
20 NB butt joint
20 NB CS Globe valve
4’’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewithNitrile rubber/Asbestos Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping to Solution MFGTank (Ampoule)
20 NB CS pipe
20 NB CS Long seamless bends
20 NB CS flange
20 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
20 NB butt joint
20 NB CS Globe valve
4’’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewithNitrile rubber/ASBESTOS Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping to WFI plant (By providing Reducer from Tapping T1-Ø65NB )
40 NB CS pipe
40 NB CS Long seamless bends
40 NB CS flange
40 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
40 NB butt joint
40 NB CS Globe valve
4’’ DIA. Pressure gauge assembly
40 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
40 NB MS Condensate drain pipewithNitrile rubber/Asbestos Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Sub Header -2 (Pressure 4 to 2 kgs)
Pressure reducing station (PRV-3) (4 kgs/cm2 to 2 kgs/cm2)
50 NB Moisture separator
25 NB Strainer
25 NB Steam trap assembly
50 NBCS ball valve ( 2 for Bypass line if PRV fails)
50 NB CS Strainer assembly (I for by pass line)
Pressure reducing valve (From 10 kgs to 6 kgs/cm2)
50 NBCS Safety valve
20 NBCS valve for pressure control pipe
50 NBCS flange
20 NBCS flange
50 NB Gasket
20 NB gasket
4” DIA. Pressure gauge assembly
Expander (From 50 to 65 mm)
Flange for reducer:80 NB CS
Flange for reducer:40 NB CS
NON IBR Pipe LINE
Piping from PRV-3 to Autoclave & Terminal sterilizer
Pipe size: 40 NB Moc: CS pipe Sch. 40 seamless pipe IBR approved thk to suit ANSI B 36.10 material shall be ASTM A - 106 Gr.B bewelled ends
40 NB CS Flange C.S. forged S.O.R.F, flanges, IBR approved. Dimensions to suit ANSI B 16.5, Material shall be ASTM - 105
40 NB gasket
40 NB CS butt joints
40 NB CS Long seamless bends
40 NB – 40 NB CS T Joint
40 NB –25 NB CS Reducer
4’’ DIA. Pressure gauge assembly
Steam trap assembly
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping to Terminal sterilizers -1
40 NBCS pipe
40 NBCS Long seamless bends
40 NBCS flange
40 NBCS blind flange
40 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
40 NB butt joint
40 NB – 32 reducer
40 NB – 32 T Joint
32NB CS Globe valve
4’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewith Nitrile rubber/ASBESTOS Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Sub-Tapping to Terminal sterilizer-2 from terminal sterilizer -1 tapping
32 NBCS pipe
32 NBCS Long seamless bends
32 NBCS flange
32 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
32 NB butt joint
4’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewith Nitrile rubber/ASBESTOS Rope
75 mm thick LBR Insulation for high pressure steam (1830)
Tapping to Autoclave
25 NBCS pipe
25 NBCS Long seamless bends
25 NBCS flange
25 NBCS blind flange
25 NB gaskets Ring type, CAF permanite oil suitable for high temperature, 3 mm thk, suitable for insertion between ANSI B 16.5, ASA 300 # flanges. ( Maximum temperature : 2000 C )
25 NB butt joint
25NB CS Globe valve
4’ DIA. Pressure gauge assembly
25 NB CI Inverted bucket type drain trap with CI strainer, 3 nos. CI Ball valves & req. pipes & fittings
25 NB MS Condensate drain pipewith Nitrile rubber/ASBESTOS Rope
75 mm thick LBR Insulation for high pressure steam (1830)
SS Condensate line
50 NB SS Sch10 pipes
‘T’ joints
Pipe joints
50 NB SS flange
Pump to transfer from sump to raw water storage tank (Capacity ltrs/hour)
Miscellaneous
Structure For support to pipe line
HIND ERECTORS
THERMAL ENGINEERS
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