Repair Maintenance work of refractory lining of Wesman furnace in 06-Shop in BHEL, HPEP Factory, RC Puram, Hyderabad

Charges for - (i) dismantling of old refractory bricks at all heights and elevations from Furnace walls, Bogie (wagon) etc., disposing the debris within a lead of 2 km within the Factory Area as directed by Engineer-In-Charge. The rate includes hire charges of all machinery, equipment, labour, loading, unloading, transportation etc. (ii) cleaning and recovering possible old bricks and stacking the same for reuse. (iii) Charges for installation of new bricks by applying new “40% High Alumina Refractory Bricks” in Furnace and “Hot Face Insulation Bricks & Cold Face Insulation Bricks” using Thermotex Refractory Mortar and/or Refractory Super Castable, as applicable. The rate includes cost for labour, consumables, cutting, preparing surface neat & clean for installation of new bricks, transportation of bricks and binding material from BHEL stores, loading, unloading, handling, placement and construction to form required size and shape as per site condition etc., all complete as directed by the Engineer-In-Charge. Only Bricks and binding material will be issued free of cost by BHEL at BHEL Stores.

Supply of new 40% High Alumina Refractory Bricks sustainable between 1200°C and 1450°C complying IS: 8 or more advanced including submission of Manufacturer's Test Certificate of the material. The rate includes cost for transportation, loading, unloading and proper stocking at BHEL Stores inside Factory with proper recording of material at K-Gate of the Factory, complete all as directed by Engineer-In-Charge. Make: TATA, Dalmia, Mahakausal, Universal refractories or any other brand as approved by the Engineer-In-Charge.

Supply of new Hot Face Insulation Bricks of standard size 230X115X75mm/ 230X125X75mm complying IS: 2042 or more advanced (Grade-A) including submission of Manufacturer's Test Certificate of the material. The rate includes cost for transportation, loading, unloading and proper stocking at BHEL Stores inside Factory with proper recording of material at K-Gate of the Factory, complete all as directed by Engineer-In-Charge. Make: TATA, Dalmia, Mahakausal, Universal refractories or any other brand as approved by the Engineer-In-Charge.

Supply of Cold Face Insulation Bricks of standard size 230X115X75mm/ 230X125X75mm complying IS: 2042 or more advanced (Grade-B / Grade-C bricks) including submission of Manufacturer's Test Certificate of the material. The rate includes cost for transportation, loading, unloading and proper stocking at BHEL Stores inside Factory with proper recording of material at K-Gate of the Factory, complete all as directed by Engineer-In-Charge. Make: TATA, Dalmia, Mahakausal, Universal refractories or any other brand as approved by the Engineer-In-Charge.

Supply of Thermotex Refractory Mortar complying IS: 195 or more advanced including submission of Manufacturer's Test Certificate of the material. The rate includes cost for transportation, loading, unloading and proper stocking at BHEL Stores inside Factory with proper recording of material at K-Gate of the Factory, complete all as directed by Engineer-In-Charge. Make: TATA, Dalmia, Mahakausal, Universal refractories or any other brand as approved by the Engineer-In-Charge.

Supply of Refractory Super Castable complying relavent Indian Standard for material and testing including submission of Manufacturer's Test Certificate of the material. The rate includes cost for transportation, loading, unloading and proper stocking at BHEL Stores inside Factory with proper recording of material at K-Gate of the Factory, complete all as directed by Engineer-In-Charge. Make: TATA, Dalmia, Mahakausal, Universal refractories or any other brand as approved by the Engineer-In-Charge.

Demolishing all grades of Plain / Reinforced Cement Concrete including cutting of reinforcement steel bars and removal by mechanical means if required, and disposing the debris within a lead of 2 km within the Factory Area as directed by Engineer-In-Charge. The rate includes hire charges of all machinery / equipment, cutting of steel, labour, unloading, transportation.

Dismantling steel work in built up sections in angles, tees, flats, plates, channels etc., including all gusset plates, bolts, nuts, cutting rivets, welding, rail lines, rail switches, turnouts, crossings, levers, springs, fish plates, clamps, stoppers, EOT / Gantry crane stoppers, DSLs, clamping bars, clamping beds etc., including dismembering, loading, unloading, transportation and stacking in factory scrap yard upto 2 km lead or to new location for re-erection as directed by the Engineer-In-Charge. The rate includes labour, welding rods, scaffolding and all other consumables. Only cutting gas will be provided free of cost by BHEL at respective stores. Note: In case of re-fabrication & re-erction, fabrication & erection charges for the quantity of work done shall be paid separately.

All works up to 3.00 m above ground level including all depths below ground level / finished floor level.

All works above 3.01 m and up to 10.00 m from ground level / finished floor level.