Babubil Electric Lift Irrigation Scheme mechanical and electrical part under PMKSY-HKKP for the year 2021-22.

Amount

MECHANICAL Centrifugal pump set with 60/70 LPS minimum discharge at 10.35 Mtrs Head, working efficienctly at head range (7.62-13.71) Mtrs coupled with 20 HP induction motor. Pump, Motor, Starter should be of reputed brand and as per IS specification. MOTOR : Conforming to IS : 325 - 1978 1. Make : MARATHON/ LUBI/ Kirloskar/ Crompton/ Havells 2. Type / Model : Squirrel cage TEFC 3. HP : 20 HP 4. RPM : 1450 5. Supply Voltage / Phase / Cycle : 415 V ± 10% 3 PH/ 50 Hz 6. Class of Motor Insulation : F PUMP :- Conforming to IS : 6595 Part – I 1. Make : LUBI/ Kirloskar 2. Type : Horizontal Axially Split Casing 3. Model : LHC 125 -250/ UP-125/30 A 4. Size ( Suction X Delivery ) : 150 mm x 125 mm 5. Head Range :7.62 – 13.71 M 6. Pump Input : 10.81 KW 7. Efficiency at duty Point : 78 % STARTER SUITABLE TO RUN ABOVE PUMP SETS: 1. Make : BCH/ Havells/ Equivalent 2. Model : NASALLEM 3. Type : FASD 4. Relay Range : 13 – 21 A BASE FRAME : Best quality MS frame of required size and shape for complete pump set. COUPLING : Best quality coupling of required size suitable for the pump set

Fabricated heavy duty G.I. Pipe confirming to IS 1239 (Part-I) 2004, with G.I. Flange at both end (G.I. Flange having 8 nos. hole as per B.S.S.-10 Part-I, table-D, of size:- 150 mm dia x 0.60 Mtr. Long

Fabricated heavy duty G.I. Pipe confirming to IS 1239 (Part-I) 2004, with G.I. Flange at both end (G.I. Flange having 8 nos. hole as per B.S.S.-10 Part-I, table-D, of size:- 150 mm dia x 0.90 Mtr. Long

Fabricated heavy duty G.I. Pipe confirming to IS 1239 (Part-I) 2004, with G.I. Flange at both end (G.I. Flange having 8 nos. hole as per B.S.S.-10 Part-I, table-D, of size:- 150 mm dia x 3.00 Mtr. Long

Fabricated heavy duty G.I. Pipe confirming to IS 1239 (Part-I) 2004, with G.I. Flange at both end (G.I. Flange having 8 nos. hole as per B.S.S.-10 Part-I, table-D, of size:- 150 mm dia x 2.00 Mtr. Long

Heavy Duty CI Foot Valve, Flange type, the holes of the flange should be drilled as per BSS No. 10, Part-1, Table-D. The materials of construction and all components of the Foot Valve should be strictly conform to IS : 10805-1986 and having marked with manufacture name and trade mark of 150 mm dia.

CIDF Sluice Valve of 125 mm dia, Make : Kirloskar/ Upadyaya/Zolato/Venus & Eqv.

CIDF Reflex Valve of 125 mm dia, Make : Kirloskar/ Upadyaya/Zolato/Venus & Eqv.

Fabricated heavy duty G.I. Bend confirming to IS– 1239 (Part-I) 2004, with G.I. Flange at both end (G.I. Flange having 8 nos. hole as per B.S.S.-10 Part-I, table-D, of size:- :- 150mm dia x 45º

Best quality PVC insulated unsheathed single core copper conductor cable(working voltage upto 1.1KV of ISI approved make. Size: 7/16 S.W.G

Installation of Centrifugal Pump set (Horizontal Split casing type, size: 150 mm(suction) x 125 mm dia. (delivery) of 60 LPS minimum discharge at 13.00 Mt head coupled with 3 ph, 415 V, 50 Hz, 1450 RPM squirrel cage induction motor of 20 HP complete set. The job includes necessary transportation of pump set to the site and installation of C.C. block foundation in proper position with accurate alignment by means of foundation nuts and bolts complete with all works.

Fitting, fixing and laying of G.I. Pipes with Accessories: Laying, fitting, fixing and connection of suction pipe line for each pump set with 150mm dia. G.I. pipes of different length, fabricated G.I. pipes with different length, fabricated bends, tapper including foot valve for suction side. Reflex valve, sluice valve for delivery side of each pump set with 125mm dia. G.I. pipes with different length, bends, fabricated G.I. pipes with different length as per drawing. The joints should be with the best quality pipe joining sets of required size comprises of 60mm thick black moulded rubber gasket, necessary nuts, bolts and washer. Every joint should be leak proof and should be completed in all respect from foot valve to the pump flange for suction side and from delivery flange is the water flow through at proper F.S.L for the delivery side. The pipes lines with accessories must be proper painting.

Providing, fitting , fixing and erection of pipe supports for each pipeline at on interval of 3.00 Mtr. (approx) made of M.S. channel (ISMC 75) 1.50 Mtr. height with angle bracing erected on CC block of size 0.45mX0.30mX0.60m below ground.

Starter Stand: Supply & Installation of MS Starter Stand made of MS Angle of size 50mmx50mmx5mm including of providence C.C Block Foundation for installation of starter stand along with the required cement concrete works etc. The work includes painting of the starter stand with 1(one) coat of red oxide metal primer to be followed by 2(Two) coats of anticorrosive smoke grey paint to be applied after air drying of each previous coat.

Installation of Earth Station including supply of Earth continuity conductor materials, erection, connection of Earth Station with G.I pipe of 40mm dia. x 2Mt long with reducing sockets, nuts & bolts etc as per I.E Rule, connecting the motor etc by 8 SWG G.I wire through perforated G.I pipe with 12mm dia. holes all over the body of G.I pipe of standard spacing pointed at bottom end. For earth continuity conductor required of salt, charcoal to be used in the earth station.

Laying and connection of cables such as Feeder cable, priming motor cable, lighting cable etc. 16sqmm x 3 Core

Crompton Make DMB 10ACSL 1 H.P(0.75 KW) Electric Driven Centrifugal Mono-Block Pump Set (Suction-25 mm dia. & Suction-25 mm dia.)

D.O.L. Starter, 1.5 H.P/1.1 kw Over load Relay Range 8.9-13.5

Single pole M.C.B. 16A ICS

Installation, fitting, fixing of 1.0 HP mono block pump set (excluding cost of pump set), pipes and accessories for priming system at each point of a ELIS. The job consists of supply and fitting of items like Flexible PVC pipe, GI pipe, GI Tee, GI Elbow, GI Nipple, GI Socket Bronze valve, Foot valve, PVC insulated copper conductor etc and labour charges.

Gland packing (12 mm dia) asbestos rope (B.Q.)

W.B. Grease (Best Quality)

M.S. Nuts & Bolts (Assorted Size) B.Q.

M.S. Washer (Assorted Size) B.Q.

Compressed leather (6 mm thick)

Halite sheet (1.5 mm to 4 mm thick)

Pipe jointing set complete with 6 mm thick moulded Rubber Gasket, M.S. Nuts & bolts with washer suitable for:- 125 mm dia flanged type

Pipe jointing set complete with 6 mm thick moulded Rubber Gasket, M.S. Nuts & bolts with washer suitable for:- 150 mm dia flanged type

Black moulded Rubber Gasket 6mm thick for 125 mm dia flanged type

Black moulded Rubber Gasket 6mm thick for 150 mm dia flanged type

Emery paper

Black/Red Electrical resistant rubber sheet, one side with chequred and other side is cloth finished tested up to 15 KVA as per ISS of ISI approved made size: 1.81M (L) x 0.90M (B) x 10mm (T)

Insulating varnish (Best quality)

M.S. Electrode (Ferrospeed) 3.15 mm (B/Q)

Copper conductor Welding cable of 600 Amps single core tough rubber sheeted

Gas hose pipe (Best Quality) for Oxygen 12 mm dia

Gas hose pipe (Best Quality) for Acetylene 12 mm dia

ELECTRICAL ALIGNMENT OF HT LINE: Surveying and finalising the suitable tapping point in existing near by 11kV line in consultation with APDC LandDepartmental Officers, marking the alignment of the line considering Right of Way, Feasibility etc. as required and as directed.Analysis for 0 to 500 M Length

For every subsequent 100 M beyond 500 M Length

JUNGLE CUTTING: Jungle cutting including cutting of branches of trees and reclining Bamboos along the alignment of the overhead line providing clearance 1.5M either side and above the line as directed. Clearance must be ensured at the time of charging the line

SUPPLYING AND ERECTION OF PSC POLE : Supplying & Erection of PSC Pole conforming to IS 1678 of Standard Dimension and of following lengths for overhead Electric Lines including digging of Earth Pit (0.75m × 0.5m) to a depth ⅕th of the Pole Length with a PCC Base Plate of size 60 cm × 60 cm × 12 cm at the bottom, refilling as specified with hard ramming as directed POLE LENGTH 9.75 Metres Refilling with Hard Soil (b) for less than 6 poles

LINE SUPPORT : M S CHANNEL CROSS ARM : Supplying and erection of MS Channel Cross Arm of following sizes for 11 kV Line on PSC/ Steel Poles along with Clamps, Nuts & Bolts duly painted with Anti Corrosive Primer and Aluminium Paint including drilling of necessary holes as directed Of Size 75mm × 40mm × 6mm × 1100 mm

Of Size 100mm × 50mm × 6mm × 2200 mm

T CROSS ARM :- 11 KV MS T CROSS ARM : Supplying and erection of MS T Cross Arm for 11 kV Line on PSC Poles along with Clamps, Nuts & Bolts duly painted with Anti Corrosive Primer and Aluminium Paint including drilling of necessary holes as directed

CROSS BRACING : Supplying and erection of Cross Bracing Sets for 11 kV Line on DP (Double Pole) Structure comprising of 2(two) Nos. of MS Angle of size 50 mm × 50 mm × 6 mm × 2200 mm fitted horizontally and other 2 Nos. 3200 mm long fitted diagonally along with MS Pole Clamps, Nuts Bolts and washer duly painted with Anti Corrosive Primer and Aluminium Paint including drilling of necessary holes as directed.

1 KV HT STAY SET :-In Hard Soil with Boulder : Supplying and Erection of 11 kV HT Stay Set comprising of 19mm dia × 1.8 m Stay Rod, Anchor Plate, Bow, Thimble etc. including supply and erection of 7/10 SWG G I Stay Wire and 11kV Guy Insulator complete including digging of Earth Pit of size (0.9m × 0.9m) to a depth of 1.4 Metre, placing the Stay Rod with Plate, fixing thimble, bow etc. with Boulder packing (size 150mm to 200mm) and hard ramming to fill up half the pit and filling with hard soil packing upto the Ground Level as directed

INSULATORS 11 kV PIN INSULATOR POLYMERIC : Supplying and Erection of 11 kV Polymeric Pin Insulator 5 kN on T Cross Arm/ Channel along with GI Pin, GI Nuts & Bolts including Drilling of Holes as directed

POLYMERIC : Supplying and Erection of 11 kV Polymeric Disc Insulator 45 kN on existing Hardware Fitting on Cross Arm as directed.

CONDUCTORS : Supplying, Laying and Erection of Conductors of following size and specification for Overhead Line, binding to insulators and Tensioning with uniform Standard Sag including Jumpering connection asdirected ACSR Conductors :- ACSR Raccoon Conductor

SUBSTATION ITEMS LIGHTNING ARRESTOR : Supplying and Erection of Metal Oxide gap less Lightning Arrestor of following specification on MS Channel with Clamps, Nuts & Bolts including drilling of holes and making of necessary connection with Line Conductors as directed 9 kV, 5 kA with Polymer body

11 kV GANG OPERATED SWITCH: Supplying, Fitting and Erection of 3-φ 11 kV Gang Operated (G.O.) Air Break Switch having nominal System Voltage of 12 kV, rated Voltage 11 kV, rated Frequency 60 Hz, and peak current in closed position 46 kA, conforming to IS 2544, IS 5340(Part-III) and IS 9921(Part I to V) suitable to opearate in all climatic condition of following current ratings on existing Channels complete with Operating Pipe and Handle including making of necessary Electrical Connections as directed. 200 Amps

11 kV Drop Out(DO) Fuse Unit: Supplying and Erection of 3-φ 11 kV Drop Out (D.O.) Fuse Unit rated voltage 11 kV R.M.S. To 12 kV R.M.S., highest System Voltage 12 kV, each pole consisting of Polymeric insulator, all current carrying parts made of a highly conductive copper alloy and contact portion are silver plated for corrosion resistance and efficient current flow and the fuse tube made of fibre glass coated with ultraviolet inhibitr on the outer surface and having Arc Quenching bone fibre liner inside conforming to IS 9385/1983 of following current ratings on existing Channels complete with Barrel Fuse and making of necessary Electrical Connections as directed. 150 Amps

SUPPLY & ERECTION OF EARTH PIPE: Supply & Erection of C.I. Earth Pipe 100 mm dia × 2.5 Metre long perpendicular to the ground including digging of Earth Pit, putting Salt and Charcoal in alternate layers surrounding the pipe along withfitting of hinged CI top Cover Plate and necessary C.C. work as directed

G I EARTH WIRE: Supply & Erection of G.I. Earth Wire and Earthing of different Substation Items by connecting the existing Earth Pipes with G. I. Lugs as directed with 6 SWG G I Wire

LT FEEDER PANEL Supplying including erection of powder coated LT Feeder Panel /Metering Panel for 150/ 200 kVA DTR of size (800mm × 1200mm × 400mm) made of 16 SWG CR sheet and 40mm×40mm×6mm MS angle having CR sheet roofing containing Cu Busbar and 1 no 315 A 415 V FP MCCB, (50kA) making necessary connection through copper cable complete as directed..

HT METERING UNIT :Rate per Job Erection & Commissioning of H T metering unit comprising of 11 kV/110V, 3-Ph CT/PT etc., Meter Cabinet, Electronic HT Energy Meter, making connection through Control Copper Cable to be laid through 20 mm dia G.I. Pipe complete including making necessary payment for Meter Security, cost of CT/PT Set etc. to APDCL as required and as directed.

ANTI CLIMBING ARRANGEMENT: Supply & Erection of Anti Climbing Barbed Wire on Poles at a height of about 3 Metres and covering a length of 1.5 Metre as directed

TESTING & COMMISSIONING OF HT LINE: Testing and commissioning of the 11kV line including making payment for necessary Inspection Fee and obtaining charging approval from competent authority (Electrical Inspectorate) as directed Up to 1 KM

SECURITY FENCING AROUND SUBSTATION: Providing Security fencing around the S/S with GI chain link net, woven with 10 SWG wire with mesh 7.5cm × 7.5cm to be erected on GI angle 40 mm × 40mm × 5mm, with necessary C C grouting, with a fencing height of 1.8 mtr, having a hinged door, fabricated with flat GI strip boundary and cross bracing, complete including supply of all materials, excavation refilling etc as reqd and as directed.

ERECTION OF TRANSFORMER: Supply including Erection of 4 Star ON-AN (Oil Natural, air Natural) Cooled Al/ CU-wound Distribution Transformer conforming to IS specifications 2026 (with latest amendments) with all standard accessories erected on double pole structure/ transformer pad including transportation and handling, loading and unloading etc,, securing it on existing Channel firmly with necessary clamps, nuts & bolts . as required, and making necessary connections on HV and LV sides as directed (Cost of DP structure /Pad extra ) Capacity : 150 kVA, 11 kV/0.433 kV, (4 Star Dyn), Al-wound with OLTC Cost including Supply of Transformer

Transfor Pad : RCC slab on which Transformer to be installed :- Earth work in excavation in foundation of canal structure in all types of soils as per design and drawing including dressing the foundation, shoring etc. removing the surplus spoils by head load to a safe distance from the working place and depositing required spoils in uniform layers dressing, watering, breaking clods not more than 10mm cube with compensation etc. complete as directed. (Including bailing out stagnant rain water where necessary).

Cement Concrete work in proportion 1: 3: 6 with aggregate of size 13mm to 38 mm free from dust and dirt and other foreign materials including roding (vibrating), bailing out wate where necessary and carrying with supplying all materials complete as directed. (Without shuttering) (Temporary arrangement for obtaining clear water should be made at site.)A) River Singles (i)Without shuttering & without Dewatering

Cement Concrete work in proportion 1: 2: 4 with aggregate of size 13 mm to 38 mm free from dust and dirt and other foreign materials including roding (vibrating), bailing out water where necessary and carrying with supplying all materials complete as directed.(Temporary arrangement for obtaining clear water should be made at site.)A) River Singles (i)Without shuttering & without Dewatering

Centering and shuttering including propping etc. where necessary and removal of forms after completion of C.C. and R.C.C. works complete as directed. (Measurement will be taken on the face area of timber)

Supplying, fitting, fixing and laying in position M.S. rod/ Torsteel/TMT bars of all sizes as per design and drawing as required including cutting, bending, cranking with necessary lappage and tying with black wire complete as directed.

TESTING & COMMISSIONING OF TRANSFORMER : Testing and commissioning of the Substation alongwith obtaining necessary approval for charging from competent authority including payment of Inspection Fee, Arranging for Test Report etc. as required and as directed for following kVA Capacity Capacity : 150 kVA/ 200 kVA, 11 kV/0.433 kV

DOCUMENTATION: Liaisoning with APDCL, Forest Department, Electrical Inspectorate etc. right from start till Commissioning of the HT Line/Substation, Preparation of all necessary documents like Agreement and Affidavit required for new Power Connection, obtaining No Objection Certificate from Forest Department where necessary complete all arrangement for charging the Installation as required and as directed.

LAYING OF LT/HT POWER CABLES: Supply and Laying in Air/ Open Trench Supply and Laying of Single Core PVC/ XLPE Insulated Armoured LT Power Cable 1.1 kV Grade with Al Conductor in existing open trench/ in air including fixing with necessary clamps etc. in wall/ pole/ other support including End Termination with Brass Compression Gland and Cable Lug as required and as directed Size of Cable : 185 Sq mm × 1 core(4 line)

SUPPLY AND LAYING OF UNDER GROUND WITHOUT BRICK PROTECTION ( 3.5 Core Cable ) 185 Sq mm × 3½ core Supply and Laying of PVC/ XLPE Insulated Armoured LT Power Cable 1.1 kV Grade with Al Conductor of size 185 mm2 × 3.5 Core in single line, Conforming IS 7098(Part I) 1988, direct in ground including digging of trench of 0.3 Mtr wide × 0.75 Metre deep including Sand Cushioning (7.5 cm + 7.5 cm) and refilling alongwith fitting, fixing of Brass Compression Gland and Aluminium Cable Lug etc. as directed

GUARDING AT ROAD CROSSING/ LINE CROSSING Supplying and Erection of 8 SWG GI Guarding Wire on existing MS Angle Cross Arm with 5 Nos. of Longitudinal String and Cross Lacing 1.5 m at intervals of 50 cm including tensioning with proper sag as directed (Village Road)

Load Security payable to APDCL

TPN Main Switch (SDFU - Switch Disconnector Fuse Unit) Wall Mounting Type : Supplying including fitting, fixing & connection of TPN Main Switch (SDF) with HRC Fuses, 415 V AC, in Sheet-Steel Housing of following current ratings to be fitted in existing Angle Iron Frame/Wall with Clamps, Nuts & Bolts and all other necessary materials as directed including drilling of holes as required 315 A/ 320 A

PIPE EARTH STATION :- Supplying & Erection of Pipe Earth Station including supply of all materials with G I Pipe of following size perforated all over the body with 12 mm dia hole at standard spacing with necessary reducing socket, locking arrangement with hinge cover plate, funnel G I Nuts & Bolts etc. with necessary enclosure on the top including excavation and refilling as required and as directed. Earth Station with 40 mm dia × 2.5 Metre long G.I Pipe

G I EARTH WIRE Supply & Erection of G.I. Earth Wire and Earthing of different Substation Items by connecting the existing Earth Pipes with G. I. Lugs as directed with 6 SWG G I Wire

STARTER CABLE Supply and Laying of 3(Three) Core PVC/ XLPE Insulated Armoured LT Power Cable 1.1 kV Grade with Al Conductor in existing open trench/ in air including fixing with necessary clamps etc. in wall/ pole/ other support including End Termination with Brass Compression Gland and Cable Lug as required and as directed. Size of Cable : 35 mm2 × 3 Core ( Single Line)

LT CAPACITOR BANK : Supplying fitting fixing of LT Power Capacitor 415 Volt AC 3 φ (Single Unit) of following KVAR Rating and making connection with Busbar in the existing Panel. The Capacitor is to be placed in existing Platform. 6 kVAR

IRON ANGLE STAND FOR CAPACITOR BANK Supplying fabrication and erection of Iron Angle Stand for erection of LT Power Capacitor made of M S Angle of size 30 mm x 30 mm x 5 mm with 4 Nos. legs 400 mm high and cross pieces having Bakelite Sheet Horizontal Platform as directed Size of the Frame : (1200 mm × 300 mm) × 400 mm

Supply and Laying of PVC/ XLPE Insulated Armoured LT Power Cable 1.1 kV Grade with Al Conductor in existing open trench/ in air including fixing with necessary clamps etc. in wall/ pole/ other support as required and as directed Size of Cable : 10 Sq mm x 2 core

Internal Electrification and Illumination