Bhavnagar Division - Improvement to Level crossings by removing deficiencies under ADEN Jetalsar Jurisdiction.

Item Breakup - A-DSR -2023 Items

Item Breakup - B-IR USSOR-2021 Items

Level Crossing Boards including Road Sign Each Boards

Level Crossing Post

Level Crossing Boom including fringe

Level Crossing Boom without fringe

Dismantling existing lifting barrier along with Set winch assembly and other components like boom, fringes, locking arrangements, pedestal, boom rest, locking rods/wires, pulley stakes, turn out wheels, 'A' base and other materials connected with functioning of lifting barrier, removing engineering indicators on track and level crossing road signages without any damage including demolishing concrete base of existing structures, filling, ramming and levelling the ground disturbed during demolition, clearing debris and stacking all released material in a neat and countable manner and clear of infringements, as directed. Note: Barriers on both sides of level crossing constitute one set.

Dismantling existing lifting barrier and other Set components except winch assembly, like boom, fringes, locking arrangements, pedestal, boom rest, locking rods/wires, pulley stakes, turn out wheels, 'A' base and other materials connected with functioning of lifting barrier without any damage including demolishing concrete base of existing structures and clearing debris in a neat manner and stacking in a countable manner and clear of infringements, as directed.Note: Barriers on both sides of level crossing constitute one set.

Dismantling existing swing gate consisting of MT two leaves with gate posts, meeting post and stopper post etc. without causing any damage to material and stacking the same near LC gate as directed by Engineer in-charge.

Drilling of parabolic shaped holes to the web of Each check rail as per drawings & specifications and as directed by engineer in- charge.

Fabrication bending/machining and fixing of check rails of all rail sections over PSC Sleepers as per Railway's approved drawings & specifications for level crossings / trolley paths/inspection lines in yards duly cutting rail flanges, wherever required to correct alignment and level, drilling of holes with machine in check rails and fixing to Running rail and sleepers with all Railway's fittings, e.g. rail screws / grip expansion bolts, brackets, packing pieces, bolts, washers etc including grinding of brackets if required, fixing of Railway's wooden blocks at flare ends duly cutting and plaining, crossing of tracks and as directed by the engineer in-charge Note: 1. Drilling of holes in PSC Sleeper and fixing of dowels shall be paid under relevant item. 2. Required P.Way materials will be supplied at SSE/P.Way stores. BHAVNAGAR DIVISION-ENGG/WESTERN RLY

Cutting foot of rail by gas or any other approved RM method for check rails and grinding sharp edges into smooth profile. Payment shall be made for length of cutting of foot.

Fixing check rails to running rails on level Set crossings with MS brackets, MS packing plates, bolts & nuts, spring washers etc. including lubrication as per approved drawing & specifications, as directed. Rails, MS brackets, packing plates, bolts & nuts, spring washers will be supplied by Railways. Note: One set consists two check Rails. Painting speed breakers with paint of approved quality & colour over the Bituminous/ Concrete surface near approaches to level crossing.

With Hot melt thermoplastic road marking paint Sqm Providing Rail Height Gauge at approaches of level crossings as per approved drawings in cement concrete foundation using Railway's rails of all sections including cutting, bending, drilling holes, erecting in position with clamps, bolts & nuts including painting with one coat of enamel paint of specified colour over one coat of primer. Note: excavation and concrete work will be paid separately.

Above 5 metre width of level crossing Manufacture, supply, assembly, erection, commissioning and testing of Lifting Barrier assembly, having fragmented boom, boom light boxes with suitable gate lamps, bell, boom supports (stay wires) with adjusters, counter weight, pedestal and lock posts with foundation of 'A' type as required, turn-union wheel with brackets, balance and auxiliary weights clamps etc. to approved standard drawing with all fittings and fastenings excluding fringes, complete with contractor's men, equipments and materials, as per specifications and as directed.

Above 6m and up to 8m long Lifting Barrier

Manufacture, commissioning and testing of Winch Arrangement for operation of level crossing lifting barriers, as per RDSO's approved layout, having standard covering arrangement, foundation of 'A' type as required and pulleys, pulley guides & stakes, horizontal rope wheel, vertical rope wheel, wire adjusting screws, wire ropes 6 x 6 x 19 with all fittings, fixtures & accessories to RDSO's approved drawings with all parts including painting of steel work as per specification, as directed with cement concreting complete. Note: Excavation and concrete work will be paid separately. Manufacture, supply, assembly, erection, commissioning and testing of auto boom locking arrangement for existing lifting barriers, consisting of interlocking ground frame near gate lodge, foundation of 'A' type, as required and connecting ground frame to lock posts of gate booms with stipulated rodding on guide rollers, supported on trestles including required excavation, foundation, providing RCC NP-2 Class pipes of 100mm dia. for road / rail crossing, as per RDSO's drawings complete (Excavation, concrete work and NP-2 pipe will be paid separately).

Single lever BHAVNAGAR DIVISION-ENGG/WESTERN RLY Manufacture, supply and replacement of one side of level crossing of existing Railway's lifting barrier assembly and boom supports of different boom length including required excavation & concreting foundation of 'A' type, as required for pedestal bases & fixing it on boom supports, painting iron works with two coats of synthetic enamel paint over one coat of primer of approved quality & colour and setting lifting barrier for smooth operation complete and as directed.Note: Excavation & concrete work will be paid separately.

Up to 6m long Lifting Barrier

Above 6m and up to 8m long Lifting Barrier Manufacturing, supplying and laying factory made CC block pavers for road surface of level crossings to RDSO Drg. No. M.00003, manufactured using 20mm size graded hard stone aggregates of approved quality over a well compacted sand bedding 50 thick with all contractor's cement, labour, tools/plant and curing with all lead & lift as per specifications and as directed by Engineer in-charge.

80mm thick blocks of M-35 grade for medium Sqm traffic.

Manufacturing, Turnout wheel - Horizontal Rope Wheel - double wire (2-way) including guides with all contractor's materials, fabrication, labour, T&P, consumables, all leads & lifts etc. complete as per approved drawing and as directed by Engineer in-charge.

Fabrication, supplying and fixing Stop Boards of Each 600mm dia. to lifting barriers as per approved drawing, made of 3mm thick plate, using MS clamps, providing 6 nos. of 50mm dia. red retro- reflector on stop board, painting iron works with two coats of synthetic enamel paint over one coat of primer of approved quality & colour and writing STOP mark over the board. Fixing of wooden blocks of approximate size of 150mm x 300mm x 1200mm on end of check rails including sizing at level crossings with contractor's labour, tools & plants and as directed.

With Railway's wooden block by cutting Each Railway's wooden sleepers (supplied free by Railways) into blocks by sawing to size

With Contractor's hard wood block BHAVNAGAR DIVISION-ENGG/WESTERN RLY Manufacturing, fabricating and supplying retro- reflective Level Crossing Indicator boards, made of 2mm thick aluminium sheet or 3mm thick aluminium composite sheet, face to be fully covered with high intensity encapsulated type heat activated retro-reflective sheeting conforming to type-IV of ASTM-D4956-01 in yellow & black or other colour combination including subject matter, message, symbols, borders etc. as approved by Engineer In-charge or as per IRPWM guidelines, pasted on substrate by an adhesive backing which shall be activated by applying heat and pressure conforming to class-2 of ASTM-D-4956-01 and fixing the same with suitable sized aluminium alloy rivets @ 20 cm c/c to back-support frame of M.S. angle iron of size 25mm x 25mm x 3mm provided all along the edges of board with theft resistant measures, back side of board shall be with non- peelable weather-proof paint, consisting of one coat of zinc chromate primer and two coats of epoxy paint. Vertical post shall have black & white anti-corrosive paint or powder coating complete, as directed.

Speed Breaker / Rumble Strips Board of size 900 Set mm equilateral triangular shape and 600mmx200mm boards with back support frame welded to vertical post of MS T section of size 80mmx80mmx8mmx3650mm

Single Strip / Double Strip Level Crossing Road Set Warning Board of size 900 mm equilateral triangular shape and 900x300 board with back support frame welded to vertical post of MS T section of size 80mmx80mmx8mmx3650mm

Manufacturing and supply of circular STOP Disc Each of 600mm dia for fixing on emergency chains at level crossings as given in IRPWM including providing Retro reflective sheet fully covered over board confirming to type-IV of ASTM-D4956 in red back ground colour and text "STOP" of white colour over back ground. The circular board shall consists of 2mm thick Aluminium sheet fixed to 1.5mm thick MS Sheet of 600mm dia with suitable sized aluminium alloy rivets @ 20 cm c/c to back-support .Retro reflective sheet is to be pasted on substrate by an adhesive backing which shall be activated by applying heat and pressure conforming to class- 2 of ASTM-D-4956-01.A vertical holding stand of 1000 mm length x15mm thick to be jointed to back side of board along with a hook for fixing emergency chain as directed by Engineer In charge. Painting and fixing MS Indicator Boards of curves, SEJs, Points & Crossings, Gang/section jurisdiction and similar as per standard design including excavation, refilling, concreting in foundation and painting two coats with enamel and luminous paints as directed by Engineer in- charge. Note: Excavation, concrete work and lettering shall be paid separately.

Boards with single post

Boards with two posts Hiring of machinery for minor miscellaneous works for short duration including operator/driver, fuel, lubricants and consumable. The contractor shall arrange all statutory permits as required by rules and regulations prevailing in the area of work. Payment shall be made for actual working hours at site. BHAVNAGAR DIVISION-ENGG/WESTERN RLY

JCB Backhoe Loaders 3DX Plus or similar with Hour minimum 1.10 cum bucket capacity

Tractor with Trolley for local transportation or Hour other misc. works. Total 7415322.59

Item Breakup - C-NS Item

NS-1 Manufacturing, supply and installation of Per rubberised level crossing pads of approved Track quality and specification as per Railway track by Metre suitable clamping arrangement to make a rubberised road.The road surface is to be prepared by using multiple 'set' of rubber pads of length 1.20M each and each set consists of maximum 02 Nos. rubber pads placed inside the running rails (IR will technically prefer to have full anels between the two rails as per Functional Specification for Rubberised Surface at Level Crossings January 2026 Para 5 (ix) and 2 nos. Outside the running rail testing of RCC edge beam. The items is inclusive of RCC edge beam at the edge to retain the assembly as per approved drawing. The cement and steel for this will be supplied by Contractor and is included in the rates. No seperate shall be paid. The rate includes sales tax , GST and other duties, road excavation and preparation changes, warranty etc. to complete the work in all respect. Note- The bidder complying the clause 4(i) and 4(ii) of the functional specifications of January 2026, DSO guidelines. OR 2. The bidder who have satisfactorily completed the work of providing Rubberised surface at one level crossing during last 5 years on Western Railway or Indian Railways. Such bidder (if he is not a System Provider) shall be required to submit an Instrument (MOU/Agreement) with the Supplier of the material satisfying the functional specifications. This MOU/Agreement shall clearly bring out the onformance to clause 4(i) and 4(ii) of the functional specifications of RDSO of January 2026 RDSO guidelines. Clause 4(i) and 4(ii) Page 4 of 5 of the functional pecifications of January 2026 RDSO guidelines are reproduced as under- (a) The firm shall be supplier/ manufacturer of rubberized or polymer based panels to be used for surfacing at level crossings. This firm will be called the System Provider (OEM). (b) The system provider located abroad can supply through its authorised epresentative firm / licence firm located in India. For this purpose, exclusive "Agreement" or "Memorandum of Understanding" should be executed by the system provider with the authorized representatives / licence firm located in India. The authorized representative shall provide on-site support for installation, maintenance and warranty services. All necessary support should be provided by system provider located abroad to its authorised representative firm / licence firm located in India. Total 4104843.96