PERIODICAL MAINTENANCE AND REPAIRS REPLACEMENT OF UNSERVICEABLE SPARES OF EOT HOT CRANES AT VARIOUS HANGERS INS KALINGA AND MAGZINES NAD BHEEMUNIPATNAM

Amount

Periodical Examination, normal and routine maintenance as per manufacturers instructions,repairs and renewals of spares of EOT cranes of any make and model as available on site for Capacity up to 1.5 Ton – 04 Nos complete all as specified and directed by Eng-in-charge. Notes : - (i) Supply only spares shall be measured and paid for separately under relevent items of this BOQ. The unit rate quoted shall deemed to include the cost of labour for fixing the spares. (ii) Any minor repairs required other than specified in the schedule is deemed to be included in the quoted rate. (iii) The rate is deemed to be included one crane mechanic and helper for attending complaints to normal routine maintenance and minor repairs during break down period.

(iv) Any complaints regarding breakdown will be attended within 24 hours failing which an amount of Rs 695/- per day for technician and Rs 593/- per day for helper or latest rates as circulated by labour commissioner applicable whichever is more shall be deducted from the RAR/FB due to the contractor. (iv) Technician is responisible for cleaning and maintenance of EOT/HOT cranes during monthly maintenance period. (vi) Necessary T&P, ladder,lube oil containers, waste cotton,transportaion,etc shall be arranged by the tenderer and the cost deemed to be included the unit rate quoted. (vii) The contractor shall submit the identity proof of the crane mechanic such as qualification, experiance and well qualified in respective trade and have knowledge in preventive measures (first aid) in case of electrical accidents in the crane field to the Eng-in-charge.He shall wear approved uniform as directed by Eng-in-charge. (viii) The tenderer is responisible for the integrity of the personnel attending during maintenance and break down period. (ix) Daily attendance register of technician and helper to be submitted at the time of RAR/FB duly signed by the contractor, JE(E/M) and Eng-in-charge

All as per Item No.1 above but Capacity 2 Ton to 3Ton – 13 Nos

All as per Item No.1 above but Capacity 5Ton – 03 Nos

All as per Item No.1 above but Capacity 8Ton – 04 Nos

All as per Item No.1 above but Capacity 10Ton – 11 Nos

All as per Item No.1 above but Capacity 30Ton – 01 No.

Periodical Examination, normal and routine maintenance,as per manufacturers instructions,repairs and renewals of spares of HOT cranes of any make and model as available on site for Capacity 1.50Ton – 18 Nos,complete all as specified and directed by Eng-in-charge. Notes : - (i) Supply only spares shall be measured and paid for separately under relevent items of this BOQ. The unit rate quoted shall deemed to include the cost of labour for fixing the spares. (ii) Any minor repairs required other than specified in the schedule is deemed to be included in the quoted rate. (iii) The rate is deemed to be included one crane mechanic and helper for attending complaints to normal routine maintenance and minor repairs during break down period.

(iv) Any complaints regarding breakdown will be attended within 24 hours failing which an amount of Rs 695/- per day for technician and Rs 593/- per day for helper or latest rates as circulated by labour commissioner applicable which ever is more shall be deducted from the RAR/FB due to the contractor. (iv) Technician is responisible for cleaning and maintenance of EOT/HOT cranes during monthly maintenance period. (vi) Necessary T&P, ladder,lube oil containers, waste cotton,transportaion,etc shall be arranged by the tenderer and the cost deemed to be included the unit rate quoted. (vii) The contractor shall submit the identity proof of the crane mechanic such as qualification, experiance and well qualified in respective trade and have knowledge in preventive measures (first aid) in case of electrical accidents in the crane field to the Eng-in-charge.He shall wear approved uniform as directed by Eng-in-charge. (viii) The tenderer is responisible for the integrity of the personnel attending during maintenance and break down period.

All as per Item No.7 above but Capacity 2Ton – 06 Nos

All as per Item No.7 above but Capacity 5Ton – 06 Nos

Carry out load test on (Deflection) EOT Crane under 110% of full load capacity of crane on hoisting, long & cross travel, micro checking in performance including loading, unloading, transportation, handling and returning the test load for EOT crane capacity up to 1.50 Ton (Mobile Crane, Truck & Trailer shall be arranged by contractor) complete all as specified and directed by Eng-in-charge. Notes:- (i) The required load is to be arranged by the contractor under his own arrangements including transporting to and from the site without any extra cost to the department. (ii) Crane testing is to be carried out by the authorised inspectorof EOT cranes as per factories act and as specified. The details shall be submitted to the GE. (iii) Testing reports shall be submitted to the GE in triplicate duly signed by contractor,Eng-in-charge, Inspector,CWE representative and users representative.one testing report copy shall be submitted to the CWE.

All as per Item No.10 above but Capacity 2 Ton to 3Ton

All as per Item No.10 above but Capacity 5Ton

All as per Item No.10 above but Capacity 8Ton

All as per Item No.10 above but Capacity 10Ton

All as per Item No.10 above but Capacity 30Ton

Carryout load test on (Deflection) HOT Crane under 110% of full load capacity of Crane on Hoisting, Cross Travel and long travel checking in performance including loading, unloading, Transportation, handling and returning the test load obtained from concerned unit for HOT Crane capacity up to 1.50 Ton HOT Crane (Mobile Crane, Truck & Trailer arranged by contractor) complete all as specified and directed by Eng-in-charge. Note:- (i) The required load is to be arranged by the contractor under his own arrangements including transporting to and from the site without any extra cost to the department. (ii) Crane testing is to be carried out by the authorised inspectorof HOT cranes as per factories act and as specified. The details shall be submitted to the GE. (iii) Testing reports shall be submitted to the GE in triplicate duly signed by contractor,Eng-in-charge, Inspector, CWE representative and users representative. one testing report copy shall be submitted to the CWE.

All as per Item No.16 above but Capacity 2Ton

All as per Item No.16 above but Capacity 5Ton

Disconnecting and taking down electromagnetic thruster / Hydraulic Brake unit from the EOT crane of any make and capacity up to 10 Ton, shifting to work shop, dismantling all parts, replacement of unserviceable parts like bearings, Brake coil, thruster oil, assembling, shifting to existing location and fixing in a same position, complete testing the system as per manufacturers instructions, and as directed by Engineer-in charge. Note : Supply only main hydraulic brake thruste unit, bearings & gear oil shall be measured and paid separtely under respective items of this schedule. Cost of all other minor spares required for replacement shall be included in the unit rate quoted.

Supply only relay PCB board high capacity flux protection NO contact form rated coil voltage 110 Volts AC to 12 volts AC supply single pole 10 Amps suitable up to 30 Ton crane complete all as directed by Engineer-in charge.

M&L for for rewinding of electromagnetic brake by using super enamelled copper of existing gauge and No of turns, with proper insulation, varnishing, bailing and testing on completion all as directed by Engineer-in charge.

Supply only power contractor capacity up to 32 Amps with 2NO and 2 NC for EOT Cranes of 1.5 Ton to 10 Ton capacity complete all as specified and directed by Engineer-in charge. Make : Siemens / L&T

Supply only power contractor capacity up to 50 Amps with 2NO and 2 NC for EOT Cranes of 3 Ton to 10 Ton capacity complete all as specified and directed by Engineer-in charge. Make : Siemens / L&T

Supply only Long liver type 2 way limit switches suitable for CT & LT operation fo EOT Cranes of 3 Ton to 10 Ton capacity complete all as specified and directed by Engineer-in charge. Make : SOC

Supply only crane chain hoist 10 way push button switch pendent lift control FRP aluminium push button terminal box IP 65 protection suitable for 1.5 Ton to 8 Ton capacity crane complete all as specified and directed by Engineer-in charge. Make : Schneider/simens

Supply only PVC flexible copper cable size 3 core 2.5 sq mm, 2mm dia steel wires, insulation class 2/3 operational voltage 300 V/500 V, operating Temp 5 degree Centigrade to 70 degree Centigrade flame resistance including cable gland, terminations & testing etc.complete all as specified and directed by Engineer-in charge. Make : Polycab/Havells/Finolex

Supply only PVC flexible copper cable size 4 core 1.5 sq mm , 2mm dia steel wires, insulation class 2/3 operational voltage 300 V/500 V, operating Temp 5 degree Centigrade to 70 degree Centigrade flame resistance including cable gland, terminations & testing etc, complete all as specified and directed by Engineer-in charge. Make : Polycab /Havells /Finolex

Supply only Gear oil Servo 120 Kinematic Viscosity cst @ 40 degree Centtigrade, 220- 250 Flash point (COC) 250 complete all as specified and directed by Engineer-in charge. Make :- Servo/Castrol

Supply and toping up of Silicon Transformer oil dilectric strength, Viscoty 50 cst (centi stokes) complete all as specified and directed by Engineer-in charge. Make :- Power oil

Supply and Fix Chain Pulley Block Capacity 2 Ton complete all as specified and directed by Engineer-in charge. Make : Indef

Supply only Steel wire rope 12 mm dia complete all as specified and directed by Engineer-in charge. Make : Usha Martin

Supply only wheel bearing LT & CT up to 10 Ton capacity EOT and HOT Cranes complete all as specified and directed by Engineer-in charge.

Supply only crane chain hoist 12 to 16 way push button switch pedent lift control FRP aluminium push button terminal box IP 65 protection suitable for 5 Ton to 10 Ton capacity crane complete all as specified and directed by Engineer-in charge. Make : Schneider/simens

Supply only VVVFD (Variable Voltage Variable Frequency Drive) with DBR slip resistance and required electrical cables, lugs, ferrule numbers etc, model A1000 or V1000,capacity up to 2Ton to 10 Ton EOT Crane for Main Hoist application including taking down unserviceable VVVFD complete all as specified and directed by Engineer-in charge. Make : Yaskawa L &T Model - A1000 or V1000 /Siemens

Supply only PVC flexible copper Cable size 19 Core , 1.5 sq mm 2mm dia steel wires, insulation class 2/3 operational voltage 300 V/500 V, operating temp 5 degree centigrade to 70 degree centigrade, Flame resistance including cable gland, terminations & testing etc.complete all as specified and directed by Engineer-in charge. Make :- Polycab/Havells/Finolex

Supply only C track system for track support made of CRCA sheet of thickness 2.5 mm complete all as specified and directed by Engineer-in charge.

Supply only LT wheel up to 10 Ton capacity EOT and HOT Cranes complete all as specified and directed by Engineer-in charge.

Disconnecting and removing unserviceable induction motor of capacity 7.5/15 HP from EOT crane and transporting to work shop and re-winding the same with super enamelled copper conductor of existing gauge, size turns with varnishing class "B" insulation etc., and refixing the same in location, position, alignment, testing and commissioning complete all as directed by Engineer-in Charge. Note : Cost of all other minor spares required for replacement shall be included in the unit rate quoted.

Disconnecting and removing unserviceable induction motor of capacity 0.5/1/1.5 HP from EOT crane and transporting to work shop and re-winding the same with super enamelled copper conductor of existing gauge, size turns with varnishing class B insulation etc., and refixing the same in location, position, alignment, testing and commissioning complete all as directed by Engineer-in Charge. Note : Cost of all other minor spares required for replacement shall be included in the unit rate quoted.

M&L for scrapping and cleaning with wire brushes the old painted steel surfaces of EOT crane of capacity up to 2.5 Ton,span 11 m with guide rails and all exposed parts of crane of any description including removing the oil and grease stains using cleaning agents and applying two coats of synthetic enamel paint (golden yellow) by spraying method complete all as specified and directed by Engineer-in charge.

All as per Item No. 40 above but.EOT crane of capacity 3 Ton,span 12 m with guide rails and all exposed parts.

All as per Item No. 40 above but.EOT crane of capacity 8 Ton,span 14 m with guide rails and all exposed parts.

All as per Item No. 40 above but.EOT crane of capacity 10 Ton,span 12 m with guide rails and all exposed parts.

Disconnecting and taking down electro-magnetic thruster/Hydraulic Brake unit from the crane, shifting to work shop, dismantling all parts, replacement of unserviceable parts like bearings, brake coil, thruster oil, reassembling, shifting to existing location and fixing in same position for EOT crane upto 30 Ton capacity complete testing the system all as directed by Engineer-in-Charge. Note:- Bearings, brake coils, oil shall be measured and separately under respective item of schedule only.

Supply only main hoist hydraulic brake thruster unit suitable for capacity from 2.5 to 10 ton capacity of EOT crane complete all as directed.

M&L for dismantling & taking down existing unserviceable GI “C” track trailing cable trolley system and S&F new GI “C” track trailing cable trolley system consisting of GI “C” track, track joints with 4 Nos 5mm locking bolts including drilling & tapping work, fixing clamps with cable holding and moving trolleys as required, end stoppers, trolley with cable clamps, PVC cable tile 250 mm long as per required quantity complete set suitable for 3 to 10 ton EOT Crane “C” Track trailing cable DSL system and Cross Travel pendent push button independent moving arrangements all as directed by Engineer in-Charge. Note Cost of all other minor spares required for replacement shall be included in the unit rate quoted.

M&L for overhauling of the gear box/ VVVFdrive by opening of long travel/main hoist gear boxes of capacity upt 30 ton including drain out/flushing out old gear oil, replacement of worn out gear wheels/shafts, bearings, oil seals, bush, gland packing, gear couplings, necessary miscellaneous items etc and reflxing the gear box by cleaning thoroughy inside gear box for EOT Crane of capacity upt 30 Ton including re-assembling of gear box unit, fixing , flixing back to the system, alignment, testing & commissioning all as specified and as directed by the System, alignment, testing & commisioning all as specified and as directed by the Engineer-in-Charge. Note : Supply only Gear wheel/shaft, bearings & gear oil shall be measured and paid separtely under respective items of this schedule. Cost of all other minor spares required for replacement shall be included in the unit rate quoted.

Supply, fix,test and commissioning of type “B flashing red Obstruction light (20-60 fpm) Having intensity: 2000 candelas which is an accordance with ICAO Annexure 14. as fixed in repairs complete all asdirected by Engineer-in-Charge. Note : The quoted rate includes the cost of wire as per site requirement and the lights have a warranty of two years. Make – Crompton/Bright/Philips.

S&F Heavy Duty chain for chain pulley Block capacity upto 3Ton as fixed in repairs complete all as directed by Engr –in-Charge. Note The Length of chain required wil be considered as per site requirement. Note for Item Nos 1 to 49 : The tenderer shall visit the site to ascertain the actual make and model to be provided based on existing make and model on ground. If make and model is not specified herein before,it will be deemed that same model and make as existing shall be provided.

M/s. Tojym Steel Products