REPAIRS MAINT OF DG SETS AND AMF PANELS AT 32 WING AND 33 SU SITES AT AF STN JODHPUR

Amount

Material & Labour for comprehensive maintenance and general servicing of DG Set of capacity 15 KVA & upto 50 KVA , dismantling and replacement of worn out/Defective spare parts, tightening of nut bolts, checking of control wiring connections, cleaning of platform,removal of sludge from platform & also from inside of canopy of DG set including minor material like ; grease, thread, minor gaskets required for servicing etc and re-assembling of DG set, Installation on the same place, making connection , testing on full load complete to the entire satisfaction of the Engineer in Charge. Note : - (a) If any part will be replaced it will be measured and paid as supply only under respective items given here in after. (b) DG Sets are of the Makes :- Kirlosker/Birla Power/Volvo/TATA/ Mahindra/Crompton

Material & Labour for comprehensive maintenance and general servicing of DG Set of capacity 62.5 KVA & upto 100 KVA , dismantling and replacement of worn out/Defective spare parts, tightening of nut bolts, checking of control wiring connections, cleaning of platform,removal of sludge from platform & also from inside of canopy of DG set including minor material like ; grease, thread, minor gaskets required for servicing etc and re-assembling of DG set, Installation on the same place, making connection , testing on full load complete to the entire satisfaction of the Engineer in Charge. Note : - (a) If any part will be replaced it will be measured and paid as supply only under respective items given here in after. (b) DG Sets are of the Makes :- Kirlosker/Birla Power/Volvo/TATA/ Mahindra/Crompton

Material & Labour for comprehensive maintenance and general servicing of DG Set of capacity 110 KVA & upto 160 KVA , dismantling and replacement of worn out/Defective spare parts, tightening of nut bolts, checking of control wiring connections, cleaning of platform,removal of sludge from platform & also from inside of canopy of DG set including minor material like ; grease, thread, minor gaskets required for servicing etc and re-assembling of DG set, Installation on the same place, making connection , testing on full load complete to the entire satisfaction of the Engineer in Charge. Note : - (a) If any part will be replaced it will be measured and paid as supply only under respective items given here in after. (b) DG Sets are of the Makes :- Kirlosker/Birla Power/Volvo/TATA/ Mahindra/Crompton

Material & Labour for comprehensive maintenance and general servicing of DG Set of capacity beyond 160 KVA & upto 250 KVA , dismantling and replacement of worn out/Defective spare parts, tightening of nut bolts, checking of control wiring connections, cleaning of platform,removal of sludge from platform & also from inside of canopy of DG set including minor material like ; grease, thread, minor gaskets required for servicing etc and re-assembling of DG set, Installation on the same place, making connection , testing on full load complete to the entire satisfaction of the Engineer in Charge. Note : - (a) If any part will be replaced it will be measured and paid as supply only under respective items given here in after. (b) DG Sets are of the Makes :- Kirlosker/Birla Power/Volvo/TATA/ Mahindra/Crompton

Material & Labour for comprehensive maintenance and general servicing of DG Set of capacity beyond 250 KVA & upto 400 KVA , dismantling and replacement of worn out/Defective spare parts, tightening of nut bolts, checking of control wiring connections, cleaning of platform,removal of sludge from platform & also from inside of canopy of DG set including minor material like ; grease, thread, minor gaskets required for servicing etc and re-assembling of DG set, Installation on the same place, making connection , testing on full load complete to the entire satisfaction of the Engineer in Charge. Note : - (a) If any part will be replaced it will be measured and paid as supply only under respective items given here in after. (b) DG Sets are of the Makes :- Kirlosker/Birla Power/Volvo/TATA/ Mahindra/Crompton

Supply only Premixed coolant complete all as specified and directed by the Engineer-in-Charge. Make :- Volvoline, Koel, Fleetguard, Castrol, Bosch, Servo.

Supply only engine oil, multi grade 15w40 in engine complete all as specified and directed by the Engineer-in-Charge. Make :- Indian oil/ Hindustan Petrolium/ Castrol / Pride /Servo.

Supply only diesel filter suitable for DG set of capacity 15 KVA and upto 50 KVA. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only diesel filter suitable for DG set of capacity 62.5 KVA and upto 100 KVA. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only diesel filter suitable for DG set of capacity 110 KVA and upto 160 KVA. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only diesel filter suitable for DG set of capacity above 160 KVA and upto 250 KVA. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only diesel filter suitable for DG set of capacity above 250 KVA and upto 400 KVA. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only diesel filter suitable for 250 KVA Volvoline DG set.

Supply only Engine oil filter suitable for DG sets of capacity 15 KVA and upto 50 KVA complete. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only Engine oil filter suitable for DG sets of capacity 62.5 KVA and upto 100 KVA complete. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only Engine oil filter suitable for DG sets of capacity 110 KVA and upto 160 KVA complete. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only Engine oil filter suitable for DG sets of capacity above 160 KVA and upto 250 KVA complete. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only Engine oil filter suitable for DG sets of capacity above 250 KVA and upto 400 KVA complete. Make :- Mico, Bosch, Kirloskar, Fleetguard, TATA, Cummins & Crompton Greaves.

Supply only in Engine oil filter suitable for 250 KVA Volvoline DG set.

Supply and fixing in repairs all type of hose pipe, over flow pipe, copper tube fuel supply pipe, etc with clip and complete fittings of original make as per existing in the DG set Complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs BATTERY 12 Volt 180 AH capacity complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs BATTERY 12 Volt 150 AH capacity complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs BATTERY 12 Volt 100 AH capacity complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs MCCB 400 Amp, 36 KA 4 pole 415 V including spreader links complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs MCCB 250 Amp, 36 KA 4 pole 415 V including spreader links complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs MCCB 200 Amp, 36 KA 4 pole 415 V including spreader links complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs MCCB 160 Amp, 36 KA 4 pole 415 V including spreader links complete all as specified and directed by the Engineer-in-Charge.

Supply and fixing in repairs MCCB 125 Amp, 16 KA 4 pole 415 V including spreader links complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Four Pole Contactor of capacity 100 Amps, 240 Volt AC, 2 NO+NC, or 01 NO NC Complete all as specified and directed by the Engineer-in-Charge .

Supply & fixing in repairs Four Pole Contactor of capacity 200 Amps, 240 Volt AC, 2 NO+NC, or 01 NO NC Complete all as specified and directed by the Engineer-in-Charge .

Supply & fixing in repairs Four Pole Contactor of capacity 160 Amps, 240 Volt AC, 2 NO+NC, or 01 NO NC Complete all as specified and directed by the Engineer-in-Charge .

Supply & fixing in repairs Four Pole Contactor of capacity 250 Amps, 240 Volt AC, 2 NO+NC, or 01 NO NC Complete all as specified and directed by the Engineer-in-Charge .

Supply & Fixing in repairs Four Pole Contactor of capacity 300 Amps, 240 Volt AC, 2 NO+NC, or 01 NO NC Complete all as specified and directed by the Engineer-in-Charge .

Supply & fixing in repairs Four Pole Contactor coil of capacity 100 Amps 240 Volt AC Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Four Pole Contactor coil of capacity 200 Amps 240 Volt AC Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Four Pole Contactor coil of capacity 160 Amps 240 Volt AC Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Four Pole Contactor coil of capacity 400 Amps 240 Volt AC Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Four Pole Contactor coil of capacity 250 Amps 240 Volt AC Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Autocut Electrical Battery Charger Unit 12V DC, 10 Amp SMPS with Constant Voltage Output with Battery Charging Transformer and Moulded Type Rectifier Unit etc. Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Autocut Electrical Battery Charger Unit 24V DC, 10 Amp SMPS with Constant Voltage Output with Battery Charging Transformer and Moulded Type Rectifier Unit etc. Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs under Voltage Monitor Relay, 3 Phase AC, 110/415V, AC Setting 75-100/300-400V, Trip Time 0-10 Sec Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs indicating lamp set RYB for phase indication operating 240 volt 50 HZ AC with new one LED panel mounting type complete to match with existing one Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Timer AC/DC on Delay, AC 110/220V AC DC 24/12, 1-10, 3-30, 10-100 Sec Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Engine Start Relay, 12/24 V DC, For Gensets 3 Cranks No & Off 0-30 Sec Each Setable complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Copper Conductor Control Cable of 6 core, sectional area 1.5 Sqmm (each core) Multistranded for DG Set to AMF Panel Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs of DC 12V Self Solenoid Coil (4 ST Switch) suitable for DG Set of any capacity of make as per orginal existing in DG set Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs of DC 24V Self Solenoid Coil (4 ST Switch) suitable for DG Set of any capacity of make as orginal existing in DG set Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Microprocessor/Alfa-Numeric Based DG Set PLC for DG set (PS 500 unit for CUMMINS) Complete all as specified and directed by the Engineer-in-Charge.

Supply & fixing in repairs Microprocessor/Alfa-Numeric Based DG set PLC for DG set (PLC FOR Mahindra/ Ashok Leyland DG SETS) Complete all as specified and directed by the Engineer-in-Charge.

Material and labour for repair/overhauling of self starter upto 125 KVA 12 Volts of make : Lucas, including replacement of carbon brusses, bearing, bushes, rewinding of armature and field etc. and varnishing Complete all as specified and directed by the Engineer-in-Charge .

Supply and fixing in repairs Oil Pressure switch 2 Pin or 3 Pin of original make as per existing for engine complete all as specified and directed by the Engineer-in-Charge .

Supply and fixing in repairs Battery terminal made of Brass of original make as per existing complete all as specified and directed by the Engineer-in-Charge

Supply and fixing in repairs Battery Led of original make as per existing complete all as specified and directed by the Engineer-in-Charge .

Supply and fixing in repairs Fan Belt of original make as per existing complete all as specified and directed by the Engineer-in-Charge .

Supply & fixing in repairs AMF Controller (PROCOM UNIT) for AMF Panel for 12V and 24 V both supply Complete all as specified and directed.

Supply & fixing in repairs Auxiliary Relay 14/11/8 Pin 230V AC relays, suitable for AMF Panel of DG Set Complete all as specified and directed.

Supply & fixing in repairs Auxiliary Relay 14/11/8 Pin 12/24 volts DC relays, suitable for AMF Panel of DG Set Complete all as specified and directed.

Supply & Fixing in repairs DC 12 V fuel Solenoid Coil left/right suitable for DG Set of make Cummins Complete all as specified and directed.

Supply & Fixing in repairs DC 24 V fuel Solenoid Coil left/right suitable for DG Set of make Cummins Complete all as specified and directed.

Supply & Fixing in repairs relay card suitable for AMF panel of Make Procom, 12/24 V Complete all as specified and directed.

Material and labour for repair/overhauling of self starter above 125 KVA and upto 400 KVA, 24 Volts of make : Lucas, including replacement of carbon brusses, bearing, bushes, rewinding of armature and field etc. and varnishing Complete all as specified and directed by the Engineer-in-Charge .

Supply and fixing in repairs control MCB 6 Amp single pole C curve type Complete all as specified and directed by the Engineer-in-Charge.

Material & labour for replacement of DG set self of 12 Volts capacity suitable for DG set upto 125 KVA of make Lucas, Bosch complete all as specified and directed.

Material and labour for inspection of DG Set as required including checking of engine oil, coolant, fuel and battery termincals on priority basis complete all as specified and directed by the Engineer-in-Charge.

Labour charge for repair, maintenance and overhauling of canopy type DG Set of capacity 160 KVA 415 volts 50 Hz of Make- Kirloskar including repair of engine head, pump caliberation, turbo repair charge, self starter service, radiator cleaning & servicing, nozzel calibration, repair to inlet, outlet valve and all machinery work, repair to fuel pump including calibration upto the entire satisfaction of engineer in charge complete all as specified and directed. Note : Material will be measured and paid separately under respective item.

Supply only in replacement of liner of suitable size of original make as existing in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of piston of suitable size of original make as existing in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Piston ring of suitable size of original make as existing in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Engine gasket, O ring of suitable size of original make as existing in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Packing kit of suitable size of original make as existing in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of main bearing of suitable size of original make as existing in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of main seal of suitable size of original make as existing in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of T. seal in the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only for valve of canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of valve guide of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of C. R. bearing of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of O ring of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Turbo repair kit of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Hose pipe kit of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Diesel pipe set of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Fan Belt of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Air filter of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of Thermostate of the canopy type DG Set of capacity 160 KVA 415 volts 50 HZ of Make Kirloskar Complete all as specified and directed.

Supply only in replacement of flywheel ring as per existing suitable for DG set upto 160 KVA complete all as specified and directed.

Material and labour for top up of battery distilled water used for lead acid battery complete all as specified and directed.

Material and labour for dismantling the radiator and fan from the engine of DG set of capacity upto 160 KVA for cleaning of copper tubes and cooling fins by using descaling solution and soldering, patch work, including necessary transporting for repair to workshop, bringing back including successful re-installation in position entire to the satisfaction of Engineer-in-Charge complete all as specified and directed.

Material and labour for dismantling the radiator and fan from the engine of DG set of capacity above 160 KVA and upto 400 KVA for cleaning of copper tubes and cooling fins by using descaling solution and soldering, patch work, including necessary transporting for repair to workshop, bringing back including successful re-installation in position entire to the satisfaction of Engineer-in-Charge complete all as specified and directed.

Supply, fixing, testing and commissioning in repairs of panel AMF Panel outdoor type, 315 KVA DG Set with aluminium busbar of capacity 800 Amps, TPN powder coated (coloured ) heat shrinkable sleeves, 3.15 mm CRCA sheet steel enclosure duly powder coated and inbuilt on load change over switch of 600Amps consisting the following:- INCOMING :- (i) MCCB 600 Amp FP 36 KA - 01 No (ii) Spreaders 600 Amps FP - 01 Set (iii) Extended Rotary handle 600 Amps FP - 01 No (iv) Earth fault module - 01 No (v) Power Contactor 600 Amp FP AC1 Duty with 2 NO and 2 NC Aux block coil voltage 220 Volts AC - 01 No (vi) C.T. 600/5A CL-1.0 10 VA - 03 Nos (vii) Digital MF meter 96 x 96 mm with 485 Port CL 1.0 - 01 No (viii) Indicating lights (Red-4, Yellow-2, Green-2) (ix) Control MCB 6A SP 10 KA C curve- Quantity as per required for smooth functioning (x) VMR - 01 No (xi) In built on load change over switch 600 A for bypassing of AMF panel - 01 No

OUTGOING :- (i) MCCB 600 Amp FP 36 KA - 01 No (ii) Power Contactor 600 Amps FP AC1 Duty with 2 NO and 2 NC Aux block coil voltage 220 V AC - 01 No (iii) AMF relay (iv) SMPS 12/24V, DC, 10A - 01 No (v) Emergency stop P.B - 01 No (vi) Digital Amp meter 12/24 V, DC - 01 No (vii) Digital Volt meter 12/24V, DC - 01 No (viii) Control MCB 6A SP 10 KA C Curve - Quantity as per required for smooth functioning (ix) Hooter - 01 No (x) PROCOM UNIT (DGC6D) FOR control - 01 No (xi) Battery charger- 12/24 Volts-01 No PCC Platform :- PCC platform of suitable size built in PCC 1:2:4 using 20 mm graded stone aggregate, external surfaces duly plastered with 15 mm thick CM 1:4 : size as per OEM recommendation. Batteries : Volts and AH as per OEM recommendation

Supply, fixing, testing and commissioning in repairs of panel AMF Panel outdoor type, 200 KVA DG Set with alluminium busbar of capacity 400 Amps, TPN powder coated (coloured ) heat shrinkable sleeves, 3.15 mm CRCA sheet steel enclosure duly powder coated and inbuilt on load change over switch of 400Amps consisting the following:- INCOMING :- (i) MCCB 400 Amp FP 36 KA - 01 No (ii) Spreaders 400 Amps FP - 01 Set (iii) Extended Rotary handle 400 Amps FP - 01 No (iv) Earth fault module - 01 No (v) Power Contactor 400 Amp FP AC1 Duty with 2 NO and 2 NC Aux block coil voltage 220 Volts AC - 01 No (vi) C.T. 400/5A CL-1.0 10 VA - 03 Nos (vii) Digital MF meter 96 x 96 mm with 485 Port CL 1.0 - 01 No (viii) Indicating lights (Red-4, Yellow-2, Green-2) (ix) Control MCB 6A SP 10 KA C curve - Quantity as per required for smooth functioning (x) VMR - 01 No (xi) In built on load change over switch 400 A for bypassing of AMF panel - 01 No

OUTGOING :- (i) MCCB 400 Amp FP 36 KA - 01 No (ii) Power Contactor 400 Amps FP AC1 Duty with 2 NO and 2 NC Aux block coil voltage 220 V AC - 01 No (iiI) AMF relay (iv) SMPS 12/24V, DC, 10A - 01 No (v) Emergency stop P.B - 01 No (vi) Digital Amp meter 12, DC - 01 No (vii) Digital Volt meter 12V, DC - 01 No (viii) Control MCB 6A SP 10 KA C Curve- Quantity as per required for smooth functioning (ix) Hooter - 01 No (x) PROCOM UNIT (DGC6D) FOR control - 01 No (xi) Battery charger- 12/24 Volts-01 PCC Platform :- PCC platform of suitable size built in PCC 1:2:4 using 20 mm graded stone aggregate, external surfaces duly plastered with 15 mm thick CM 1:4 : size as per OEM recommendation. Batteries : Volts and AH as per OEM recommendation

Supply, Laying, Testing and Commissioning in replacement of LT cable XLPE insulated screened PVC bedded, galvanized steel strip or wire armoured, electric power cables cross sectional area 240 Sqmm 3.5 core (heavy duty) 1100 Volts, grade with stranded Aluminium conductor complete all as specified and directed by Engineer-in-Charge.

Material & labour for earthing in repairs complete with galvanised steel earth electrode 60cmx60cmx6mm buried directly in ground vertically to depth not less than 2.25m below normal ground level with top edge of the earth plate at a depth not less than 1.5m below ground level connected to and including GI earth strip 32mm x 6 mm, by means of nuts, bolts, check nuts and washer etc, made of GI and connected to test point and earth dolly all as shown in electrical plate No. 3 SSR Part-I 2009 and specified or indicated including excavation and earthwork in any type of soil PCC (1:3:6) Type C1 in chamber, precast RCC 50 mm thick in cement concrete (1:2:4) type B1, reinforced with welded steel wire fabric or XPM (Weight not less than 4.00 Kg/Square metre) with cast iron frame, funnel with wire mesh, 20mm bore medium grade GI watering pipe, lugs, 40 mm bore medium grade GI protection pipe, test point etc. complete all as specified and directed. NOTE :- The rate of above Item includes the cost of earth lead and GI protection pipe up to 7.5 Metres. GI strip beyond 7.5 Metre shall be measured and paid for separately.

Material and labour for disconnecting existing DG set of capacity upto 160 KVA properly from all electrical connections, panels etc and shifting to other location taking suitable safety measures while handling and shifting of DG set from current location to proposed location (within 08 km distance) including transportation, and M&L for PCC plateforms constructed in mix 1:2:4 using 20 mm graded stone aggregate required for foundation for panels and DG set at new location, reconnection, testing, commisioning and making DG set proper functioning entire to the satisfaction of Engineer-in-Charge complete all as specified and directed.

Material and labour for dismantling the alternator from the canopy type DG set of capacity upto 100 KVA and rewinding alternator with AVR and Dyward complete all as specified and directed by Engineer-in-Charge.

Shri Electrical Enterprises

ENGINEERS ASSOCIATES