Special Repairs for Replacement of vertical Turbine pump Bowl Assembly at the PABR Raw water Intake well of NSRDWSP.

A) Design, Manufacture, supply, delivery, erection, testing, trial run and commissioning of 1440 RPM and 6.6 KV vertical turbine Pump set, including all accessories, appurtenances, surge protection devices, ultrasonic flow meter on common delivery main at each pumping station, piping as per design requirement and as directed by the Department on turnkey basis including trial run. The rate is inclusive of Pumps, Motors, Panel Boards, maintenance tools, errection & commissioning, engaging required man power, operate and maintain the facilities during the trial run period. (The scope of the work includes electrical switchgear panels, soft starters, capacitor banks to maintain required power factor, electrical equipment, vacuum pumpsets required for priming with necessary piping such as suction pipes, delivery pipes, common manifold with necessary gate valves, non-return valves etc., fire safety equipment, ventilation system, electrical safety system and including pumpset, shaft and connecting rotary system to motor etc, complete for finished item of work). The material of pumpset shall be of cast iron bowl, stainless steel shaft and impellors of Bronze /SS material as per the IS 1710:2021 specifications. The pumpsets shall be erected as directed by the department Engineer for delivering water to the discharge 3650 m3/hr @ Head - 42 m for column height 25.0 m, (Column pipe assembly over the initial length of 8.50 mts and the extra length of column pipe - 16.50 mts) and shall carry a warranty period of 5 years from the date of installation and B) HT 6.6 KV FCMA DIRECT LINE SOFT START and VCB Panel Board: Supply, Installation Testing and Commissioning of 6.6 KV, 550 KW FCMA LINE SOFT STARTER Panel Board and VCB panel board of indoor type floor mounted metal clad 3.3 KV/6.6 KV/l1KV 800 A with front operated, dust tight, vermin proof, totally enclosed cubicle, free stand floor mounted indoor type designed, manufactured in line with relevant clauses of IEC / ISI standards the applicable standards are per IEC 60289 / 60076-6 for reducing motor starting current with Suitable Inductive coils, by passed Vacuum Contactor, reduces the starting current to a low value. The impedance of FCMA DIRECT LINE SOFT START module decreases with increasing motor speed by flux. The enclosure shall be made with 2mm CRCA sheet steel, powder coating, copper Bus bars, HT insulators etc., with 3 Phase, 400A Capacity, 6600V, 50/60 Hz Operating Voltage, 110VDC CONTROL VOLTAGE, 230 V AC Auxiliary supply, 45 - 55 deg ambient supply, Class H/F Insulation, Duty cycle - 2 start from cold and 1 hot star or 4 equal spaced start / hour, Natural air cooled with exhaust fans, Enclosure: Floor mounting cubicle with Bottom cable entry in IP41 grade of protection, Epoxy powder coated finish, with JAIDREE/ INNOVATIVE make. and VCBs suitable for 50Hz 3-phase system, suitable for 26.3kA/3sec short circuit withstand capacity & 26.3kA/ 1sec Internal Arc capacity. Switchgear Panel enclosure of sheet steel preferably Aluzinc, dust tight, vermin proof, totally enclosed cubicle floor mounting, free standing type with single break, horizontally drawout type breaker with trip free mechanism as per latest standard i.e.IS/IEC 62271-200 as amended up to date and as per technica[ specifications, IP4X for VCB Panel enclosure. Switchgear Panel shall be electrically & mechanically interlocked as per IEC 62271-1, full voltage insulated copper Busbar with heat shrinkable sleeving, complete with suitable metering & protection devices, breaker featured with mechanical ON-OFF indicator with hand trip device and all accessories such as shunt trip coil, motorized & manually operated spring charging mechanism, emergency trip push buttons, auxiliary switch of 2NO + 2NC,interconnections, space heaters, panel earthing etc. and equipped with following switchgear and accessories sq mm XLPE11 kV cable (cable entry from bottom) to be connected through heat shrinkable jointing material etc as required with 1 No. 800 Amp VCB. 26.3KA, 1 No. Integral Earth switch or line side earthing, 3 Nos. dual core CTs 100A/1/IA of 7.5VA burden max and accuracy Class 0.5 for metering and class 5P10 for protection,1 No. Digital Ammeter with selector switch, 1 No. Microprocessor based numerical relays with O/L, E/F and S/C protection with integrated Arc sensing feature along with trip/lockout / anti pumping / aux. relays, Set of relays for alarm and tripping for winding temperature and bearing temperature, 1 no. Annunciator 8 window, 1 no. Buzzer, Set of MCBs for Panel AC/DC, Set of Indication lamps LED types, TNC Switch, L- R Switch, Pushbuttons for ON-OF,MAKE: MEGAWIN/ ABB/ CROMPTON. All GA and control drawings shall be got approved from Departmental Electrical Engineer before manufacture.Make of Equipment (MOE): Vertical Turbine Pumps shall be of reputed manufacturers such as Kirloskar Brothers Limited (KBL)/ WPIL/ Flow More make approved by the Engineer-in-Charge. The offered pumps shall conform to the applicable BIS/ISI standards and shall have valid BIS/ISI certification wherever applicable. The rate is exclusive of GST

Supply and Transportation of XLPE insulated IS:7098/II/85 H.T. cable for working voltage 33 KV Earthed with Stranded Compacted Circular Aluminum Conductor Screened with Extruded Semi-conducting compound, XLPE Insulated Screened with extruded semi-conducting compound in combination with Copper Tape, cores laid up, inner sheath of Thermoplastic tape, galvanized flat steel strip armoured and overall Extruded PVC Type ST- 2 Outer Sheathed cable etc., complete - 3C X 120 Sq mm