COMPREHENSIVE MAINTENANCE OF STANDBY DG SETS, AMF PANEL INSTALLED AT TECHNICAL AREA AND PUMP HOUSES AT BARRACKPORE UNDER GE (AF) BARRACKPORE

Amount

Material and labour for servicing / repair of 320 KVA DG set with replacement of engine oil / lubricant coolant, oil filter element, fuel filter element, fuel flexible pipe, V-belt for water pump and alternator, air filter element, etc. complete all as specified and directed. MAKE : KIRLOSKAR (Sl No.- DV8.1201/1200118 Location - BISON LAB at 6 Wing

All as per item No 1.00 but 200KVA DG set and -ditto-. MAKE : KIRLOSKAR ( Sl No.- F6.3622/1200162 Location - BISON LAB at 6 Wing

All as per item No 1.00 but 125KVA DG set and -ditto-. MAKE : Kirloskar ( Engine Sr No. - 4H-7906/1820188, Location- Power House No 2 & Power House No 4)

All as per item No 1.00 but 63KVA DG set and -ditto-. MAKE : Kirloskar (Engine Type 4R1040TA SR-I, Engine Sr No 4H.3501/0800953, Location- Power House No.-01, Engine Sr No.- 4H.3445/1420190, Location :- NEW ATC

All as per item No 1.00 but 45KVA DG set and -ditto-. MAKE : Kirloskar, (Engine Sr No. - 042445/1220277 and 3H 8503/1620318 Location- OTES and PH NO 3 at 6Wing)

All as per item No 1.00 but 40KVA DG set and -ditto-. MAKE : Eicher, (Engine Sr No. -E412CDKE284302G Location- MES Office at 6Wing

All as per item No 1.00 but 15KVA DG set and -ditto-. MAKE : Kirloskar (Engine Type HA294 R-III, Engine Sr No 02.2129/1123153, Location- Logistic Sec, Engine Sr No.- 02.2129/1120214, Location- AFLC

Notes : For item No 1 to item No 7) (A) MONTHLY INSPECTION AND PREVENTIVE MAINTENANCE:- Contractor shall provide qualified trained service engineer from OEM/Authorised by OEM as refered item No 1 to 7 above to visit at site with material and labour , testing equipment to check / inspection and routine maintenance including following:- (a) DG set servicing (B-check, C-check) (b) DG set Maintenance/Health checkup. (c) Control Panel/APFC Panel/Alternator troubleshooting only. (d) Replacement of avr, water pump, starter motor, charging alternator, Fuel, coolant & lube oil hose, solenoid as per requirement. (e) Check lube oil level and conditioning of lube oil, top up/refill if required. (f) The oil filters shall be replaced whenever oil is changed. (g) The air filters shall be cleaned periodically with compressed air, check batteries and top up the distilled water if required. (h) Check functioning of alternator. (i) Engine safety viz. high water temperature gauge, oil pressure gauge, oil temperature gauge and high speed gauge shall be checked for their functions and repaired/ replaced if required.

(j) Coolant level and conditioning of coolant shall be checked and refilled if required. (k) Check fan and alternator drive belts and tightened if required. (l) The governor shall be checked and tuned for proper functioning. (m) Check for leaks if any and shall be rectified. (n) Checking and servicing of engine for smooth running, its unusual sound and color of smoke and exhaust and set it right in case of deviations (o) Checking of wiring system and repairing/replacement as and when required (p) Checking of battery terminal an de-sulphating (q) Diagnosis of faults in engine and Alternator and its rectification. (r) Repairs to existing unserviceable AMF panel of any make/capacity (15 KVA to 320 KVA) comprising the following works :-

Spares parts of DG set capacity 320 KVA

Supply only fuel filter cartridge- DV0.020.03.0.00

Supply only lubrication oil filter - DV0.014.11.0.00

Supply only lubrication oil filter with Kirloskar Logo Reversal - DV0.014.27.0.00

Supply only Air Cleaner Primery Filter Element (Donaldson)-DV8.505.74.0.00

Supply only Air Cleaner Saftey Filter Element (Donaldson)-DV8.505.75.0.00

Supply only Belt V Section (BX58-Pitch Length 1520mm) - DV0.016.08.0.00

Supply only V Warapped Belt, SPB AR 1170 (Set of 3 Nos) - DV2.016.01.0.00

Supply only V Warapped Belt SPB AR 1230 (Set of 3 Nos) - DV0.016.25.0.00

Supply only K Sealent (80 ML) - 82.060.10.0.80

Supply only Joint for rocker cover (Metallic Gasket) - DV0.009.05.0.00

Supply only fuel filter & water seperator-parker racor-DV8.040.23.0.00

Supply only air pipe (DV8) from turbo compressor out to CAC- DV8.033.03.0.00

Spares parts of DG set capacity 200 KVA ,

Supply only spin on filter for lubrication oil-06.436.01.0.00

Supply only Poly V Belt (4PK-1570)-F6.184.01.0.00

Supply only Poly V Belt (8PK:983)-F6.184.02.0.00

Supply only 16" Air Cleaner primary element (JJF 1602)-F6.729.03.0.00

Supply only Air Cleaner Secondary Element (JJF1601)-F6.729.04.0.00

Supply only fuel filter,1.1 Liter,twin bowl-48.117.10.0.00

Supply only 1.1 Liter fuel filter kit-48.999.20.0.00

Supply only set of copper washers for 6SL1500TA-F6.566.30.0.00

Supply only fuel pipe(feed pump to fuel filter)-F6.034.11.0.00

Supply only bracket for fuel filter-F6.034.18.0.00

Supply only Fuel filter & water seperator-Parker Racor-F6.004.58.0.00

Spares parts of DG set capacity 125 KVA

Supply only Spin on filter for lubrication oil

Supply only Poly V belt for 6R1080T/TA (7PK belt)

Supply only 16" Air Cleaner primary element

Supply only Air Cleaner Secondary Element

Supply only fuel filter,1.1liter, twin bowl

Supply only 1.1 liter fuel filter kit

Supply only fuel pipe(feed pump to fuel filter)

Supply only bracket for fuel filter

Supply only fuel filter & water seperator-Parker Racor

Spares parts of DG set capacity 63 KVA

Supply only gasket for cylinder head, 1.10mm thick, Cat No.-6H.007.07.0.00

Supply only lubricating oil supply hose (FIP) M10 Banjo Ends x 235 L, Cat No. -4H.006.01.0.00

Supply only special banjo bolt(L.O.supply to pump), Cat No.- 03.660.07.0.00

Supply only Copper washer (10 x 14) - 50.508.07.000.

Supply only thermostat element (74 DEG) - WTIL NO.DEV358, Cat No.-39.040.09.0.00

Supply only fuel pipe - fuel filter to fuel pump (HA4 BS III), Cat No.-04.755.03.0.00

Supply only fuel pipe feed pump to filter, Cat No.- 4H.031.05.0.00

Supply only spin on fuel filter (Twin bowl, 0.6 Ltr), Cat No.-3H.132.10.0.00

Supply only primary element, Cat No.- 3H.132.01.0.00

Supply only banjo bolt (M14x1.5), Cat No.- 50.504.04.000.

Supply only spin on filter for Lubricating oil, Cat No.- 04.270.01.0.00

Supply only leak off pipe Assebly for 4R1040TA CPCB Engine, Cat No.- 4H.1323.30.0.00

Supply only V belt (XPA 1345) raw edged cogged-(FENNER/HILTON), Cat No.- 4H.133.02.0.00

Supply only water pump and fan pulley (POLY V BELT)-120 PCD, Cat No.- 4H.1483.12.0.00

Supply only rubber hose for main air pipe 100 x 100 x 180 length with 3 steel clamp - F6.680.06.0.00

Supply only hose ( radiator to water pump pipe (45X45X130L), Cat No.- 4H.073.01.0.00

Supply only worm drive hose clip (61mm), Cat No.- 50.519.11.000.

Supply only hose (pipe to water pump) (45X45X80L), Cat No.- 4H.073.02.0.00

Supply only upper clamp for hose pipe, Cat No.- 4H.073.04.0.00

Supply only lower clamp for hose pipe, Cat No.- 4H.073.05.0.00

Supply only pipe radiator to pump inlet, Cat No.- 4H.073.07.0.00

Supply only hose from thermostat to radiator, Cat No.- 4H.073.08.0.00

Supply only joint for exhaust silencer, Cat No.- 4H.445.02.0.00

Supply only fuel filling hose skid mounted, Cat No.- 4H.488.03.0.00

Supply only connector assembly for control panel with KG934 UNIT (Cat No.- 2H.241.60.0.00)

Supply only generator control unit KG934 LEVEL -1 (Cat No.- 2H.894.06.0.00)

Supply only engine wiring harness S/F KG934 unit (pump side control panel) (Cat No.- 4H.1790.10.0.00)

Spares parts of DG set capacity 45 KVA

Supply only spin on filter for lubricating oil- 04.270.01.0.00

Supply only primary element, Cat No.- 3H.132.01.0.00

Supply only secondary Element- 3H.132.02.0.00

Supply only V Belt for blower pully (AVX 10-1265L) - 04.668.01.0.00

Supply only SPZX SECTION BELT ( FOR ALTERNATOR- 24V, LP 1180)- 04.708.01.0.00

Supply only main element for Air Cleaner (Donaldson No P755808)- 2H.277.05.0.00

Supply only set of O Rings -4H.087.20.0.00

Supply only gasket for Rocker cover high temperature application- 02.024.97.0.00

Supply only generator control unit KG934 LEVEL -1 (Cat No.- 2H.894.06.0.00)

Spares parts of DG set capacity 40 KVA

Supply only spin on filter for lubricating oil- 04.270.01.0.00

Supply only primary element, Cat No.- 3H.132.01.0.00

Supply only secondary Element- 3H.121.02.0.00

Supply only V Belt for blower pully (AVX 10-1266L) - 04.668.01.0.00

Supply only SPZX SECTION BELT ( FOR ALTERNATOR- 24V, LP 1178)- 04.708.01.0.00

Supply only main element for Air Cleaner (Donaldson No P755808)- 2G.277.05.0.00

Supply only set of O Rings -4H.086.20.0.00

Supply only gasket for Rocker cover high temperature application- 02.024.92.0.00

Supply only generator control unit KG934 LEVEL -1 (Cat No.- 2H.893.06.0.00)

Spares parts of DG set capacity 15 KVA

Supply only V Belt (AVX 101500) SPZ- 02.1266.01.0.00

Supply only 1.1 ltr duel fuel filter w/o overflow valve (MICO NO F2 002 H20 114 ) -03.656.20.0.00

Supply only spin on type lubrication Oil Filter Cartridge type (HA294)- 02.320.02.0.00

Supply only gasket for rocker cover high temparature application- 02.024.97.0.00

Supply only main element for air cleaner (DONALDSON No P755808)- 2H.277.05.0.00

Supply only fuel pump mounted stop solenoide (Energise to stop)- 02.663.10.0.00

Supply only Fuel pipe (7.5, 14 x 14B, 700 WB)- 34.151.01.0.00

Supply only fuel pipe (7.5, 14 x 14B, 700 PB)- 34.151.04.0.00

Supply only kit group assembly for conversion of horizontal stop- 02.665.10.0.00

Dismantling of radiator assembly of 320 KVA DG Set from generating set and re-fixing the same after proper cleaning/repair of the same with caustic soda and brazing the tube if any leakage is found complete all as specified and directed. Loacation- Bison Lab, Make- Kirloskar

All as per item No 16.00 but 200 KVA DG Set and -ditto-. Loacation- Bison Lab Make- Kirloskar

All as per item No 16.00 but 125 KVA DG Set and -ditto-. Location- Power House No. -04 and power House No 02 Make- Kirloskar

All as per item No 16.00 but 63 KVA DG Set and -ditto-. Location- Power House No. 01& New ATC, Make- Kirloskar

All as per item No 16.00 but 45 KVA DG Set and -ditto-. Location- OTES and PH NO 3 Make- Kirloskar

Disconnecting the self starter (12V) from the engine body, dismantling the same, checking for identification of faulty spares and reassemblig the same after replacement/renewal of the following spares, if required, including refixing to its original position complete all as specified and directed. Note- Unserviceable parts shall be replaced with new parts (spare parts shall be measured and paid under respective items as supply only).

Supply only clutch assembly (Make : LUCAS TVS)

Supply only bendex pinion (Make : LUCAS TVS)

Supply only solenoid switch (Make : LUCAS TVS)

Supply only carbon Brush (Make : LUCAS TVS)

Supply only Armature Field Coil (Make : LUCAS TVS)

Supply only Bush (Make : LUCAS TVS)

Supply only self armature coil (Make : LUCAS TVS)

Disconnecting the self starter (24V) from the engine body, dismantling the same, checking for identification of faulty spares and reassemblig the same after replacement/renewal of the following spares, if required, including refixing to its original position complete all as specified and directed. Note- Unserviceable parts shall be replaced with new parts (spare parts shall be measured and paid under respective items as supply only).

Supply only clutch assembly (Make : LUCAS TVS)

Supply only Bendex pinion (Make : LUCAS TVS)

Supply only Solenoid switch (Make : LUCAS TVS)

Supply only Carbon Brush (Make : LUCAS TVS)

Supply only Armature Field Coil (Make : LUCAS TVS)

Supply only Bush (Make : LUCAS TVS)

Supply only self armature coil (Make : LUCAS TVS)

Supply and fixing in repair Automatic voltage regulator, 24 Volt, suitable for 320 KVA DG Set complete all as specified and directed. Make :- Kirloskar / MRI / Crompton Greaves

All as per item No 23.00 but 200 KVA DG Set and -ditto-.

All as per item No 23.00 but 125 KVA DG Set and -ditto-.

All as per item No 23.00 but 63 KVA DG Set and -ditto-.

Supply and fixing in repair power contactor assembly 25 Amp, 3 pole 415 volt suitable for 15 KVA DG Set complete all as specified and directed. Make : ABB/Schinder/Havells/L&T/C&S

Supply and fixing in repair power contactor of 140 Amps,3 Pole with 2 NO & 2 NC auxiliairy contact of coil rating 415 Volt, 50 Hz complete all as specified and directed. (Make : L&T/T&C/BCH/SCHNEIDER.

Supply and fixing in repair power contactor of 225 Amps, 3 Pole with 2 NO & 2 NC oxilary contact of coil rating 415 Volt, 50 Hz complete all as specified and directed. (Make : L&T / T&C / BCH / SCHNEIDER.

Supply and fixing in repair Power contactor of 400 Amps, 3 Pole with 2 NO & 2 NC auxilary contact of coil rating 415 Volt, 50 Hz complete all as specified and directed. (Make : L&T / T&C / BCH / SCHNEIDER.

Supply and fixing in repair Power contactor of 80 Amps, 3 Pole with 2 NO & 2 NC auxilary contacts of coil rating 415 Volt, 50 Hz complete all as specified and directed. (Make : L&T / T&C / BCH / SCHNEIDER.

Supply and fixing in repair Power contactor of 70 Amps, 3 Pole with 2 NO & 2 NC auxilary contacts of coil rating 415 Volt, 50 Hz complete all as specified and directed. (Make : L&T / T&C / BCH / SCHNEIDER.

Supply and fixing in repair Power contactor of 160 Amps, 4 Pole with 2 NO & 2 NC auxilary contacts of coil rating 415 Volt, 50 Hz complete all as specified and directed. (Make : L&T / T&C / BCH / SCHNEIDER.

Supply and fixing in repair Din fuse bases (fixed type) of rating 630 Amps, voltage 415 Volt, CD-2 fuse type complete all as specified and directed. Make : Havells / Indo Asian/ L&T/ Legrand.

Supply and fixing in repair Din fuse bases (fixed type) of rating 160 Amps, voltage 415 Volt, CD-00 fuse type complete all as specified and directed. Make : Havells / Indo Asian/ L&T/ Legrand.

Supply and fixing in repair Din fuse bases (fixed type) of rating 400 Amps, voltage 415 Volt, CD-2 fuse type complete all as specified and directed. Make : Havells / Indo Asian/ L&T/ Legrand.

Supply and fixing in repair Din fuse bases (fixed type) of rating 250 Amps, voltage 415 Volt, CD-00 fuse type complete all as specified and directed. Make : Havells / Indo Asian/ L&T/ Legrand.

Supply and fixing in repair Din fuse bases (fixed type) of rating 125 Amps, voltage 415 Volt, CD-00 fuse type complete all as specified and directed. Make : Havells / Indo Asian/ L&T/ Legrand.

Supply and fixing in repair HBC fuse link of rating 125 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type complete all as specified and directed. Make : Havells / Indo Asian/ L&T.

Supply and fixing in repair HBC fuse link of rating 160Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type complete all as specified and directed. . Make : Havells / Indo Asian/ L&T.

Supply and fixing in repair HBC fuse link of rating 200 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type complete all as specified and directed. . Make : Havells / Indo Asian/ L&T.

Supply and fixing in repair HBC fuse link of rating 315 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type complete all as specified and directed. . Make : Havells / Indo Asian/ L&T.

Supply and fixing in repair HBC fuse link of rating 400Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type complete all as specified and directed. . Make : Havells / Indo Asian/ L&T.

Supply and fixing in repair HBC fuse link of rating 630 Amps of breaking capacity of 80 KA & rated voltage 415 Volt of size 02, DIN type complete all as specified and directed. . Make : Make : Havells / Indo Asian/ L&T.

Suplly and fix in repair MCCB 320 Amps, 4 pole, 415 Volt, 50 Hz, Breaking capacity 36 KA, adjustable thermal and magnetic type complete all as specified and directed.

Suplly and fix in repair MCCB, 250 Amps, 4 pole, 415 Volt, 50 Hz, breaking capacity 36 KA, adjustable thermal and magnetic type complete all as specified and directed.

Suplly and fix in repair MCCB, 160 Amps, 4 pole, 415 Volt, 50 Hz, breaking capacity 36 KA, adjustable thermal and magnetic type complete all as specified and directed.

Suplly and fix in repair MCCB, 125 Amps, 4 pole, 415 Volt, 50 Hz, breaking capacity 25 KA, adjustable thermal and magnetic type complete all as specified and directed.

Suplly and fix in repair MCCB, 100 Amps, 4 pole, 415 Volt, 50 Hz, breaking capacity 25 KA, adjustable thermal and magnetic type complete all as specified and directed.

Material and labour for repair of hinges for proper fixing of door of DG Sets of capacity upto 320KVA and insert rubber gasket to make the door moisture proof including necessary nuts, bolts and welding work complete all as specified and directed.

Supply and fixing in repair current transformer tap wound, ring type rated burden 5 VA, for ammeter, of ratio 250/5 complete all as specefied and directed. Make : Kappa / AE / L&T / Rishabh.

Supply and fixing in repair indicator lamp LED type, 220 volt AC (RED/YELLOW/BLUE) for each Phase, complete all as specefied and directed. Make: L&T / RAAS / SIEMENS.

Supply and fix in repair on load change over switch (open execution) complete with of capacity 200 Amp, 415 Volt, 4 pole, 50 HZ complete all as specefied and directed. Make : Havells/ Legrand/HPL/L&T.

Supply and fix in repair on load change over switch (open execution) complete with of capacity 100 Amp, 415 Volt, 4 pole, 50 HZ complete all as specefied and directed. Make : Havells/ Legrand/HPL/L&T.

Supply and fix in repair on load change over switch (Open execution) complete with of capacity 63 Amp, 415 Volt, 4 pole, 50 HZ complete all as specefied and directed. Make : Havells/ Legrand/HPL/L&T.

Supply and fix in repair inverter 800 watt , square wave inverter ,voltage 100-290vx230 AC (UPS mode) frequency 50 HZ complete all as specified and directed.

Supply and fix in repair lead acid batteries maintenance free of 12 Volts, 180 AH, 25 plates including acesories like terminal clamps, copper cable of required sioze and length, petroleum jelly and baterry initial charging complete all as specified and directed. Make Exide/Amara Raja/Amron.

Supply and fix in repair lead acid batteries maintenance free of 12 Volts, 150 AH, 25 plates including acesories like terminal clamps, copper cable of required sioze and length, petroleum jelly and baterry initial charging complete all as specified and as directed. Make Exide/Amara Raja/Amron.

Supply and fix in repair lead acid batteries maintenance free of 12 Volts, 100 AH, 25 plates including acesories like terminal clamps, copper cable of required sioze and length, petroleum jelly and baterry initial charging complete all as specified and as directed. Make Exide/Amara Raja/Amron.

Supply and fix in repair battery charger 10 A, 12 Volt DC complete all as specified and as directed.

Supply and fix in repair battery charger 10 A, 24 Volt DC complete all as specified and as directed.

Supply of engine oil 15W40 to topup / refilling of all DG set of various capacity, model complete all as specified and as directed. Make: SERVO / Castrol / HP / Valvoline

Supply and filling of coolant suitable for DG set of various capacity, model complete all as specified and as directed. Make : CASTROL / SERVO / PUROCOOL / K-COOL

Supply and pouring distilled water for battary and radiator complete all as specified and as directed.

Supply and fix in repair BATTERY CABLE ASSEMBLY (FOR -VE & +VE) for connection of Battery to Self with copper Lugs, copper cable and copper connector of baterry as per existing size for both terminal, complete all as specified and directed.

Supply and fix in repair glass wool insulation (50mm thick), duly wrapped over the exhaust pipe (80 - 100 mm dia) of generating set including cladding over the insulation with aluminium foil tape complete all as specified and directed. Note :- Length of exhaust pipe shall be taken into account for measurement.

Supplying and laying PVC insulated, armoured,heavy duty electric control cable with copper conductor, 1100 volts grade, cross sectional area 2.50 sqmm 8 core including taking down unserviciable existing cable complete all as specified and directed.

Supply only Trichloro Isocyanuric Acid (TCCA) having 90% available chlorine -available in powder, granular for a disinfectant,,algicide and bactericide in the form of 50 Kg Drum complete all as specified and directed.

Supply and fix in repair exhaust pipe (80 - 100 mm dia) with glass wool insulation (50mm thick) duly wrapped generating set 320 KVA including cladding over the insulation with aluminium foil tape complete all as specified and directed. Note :- Length of exhaust pipe shall be taken into account for measurement.

Material and labour for shifting of 100 KVA DG set within 500m radius comprises lifting from foundation by disconnecting the electric connection and exhaust pipe (80-100 mm dia) and the construction of new foundation by neccesary hardcore of guage not exc 63mm stone boulder, deposited spread levelled in layers not exc 15 cm thick watered and rammed to a true surface, 100mm thick cement concrete of type C2 (1:3:6) (using 40mm graded stone aggregate) and necessary brick work,the height of the foundation 1.0 mtr from the ground level and including lowering on foundation and making the necessary electric connection and exhaust pipe (80 - 100 mm dia) complete all as specified and directed. Location : NVG Lab at 6 WG. Note :- (i) The cost of hydra to be deemed included in the quoted rate. (ii) Foundation bolt 6 Nos of required size to be included in the quoted rate. (ii) Cost of hard core and PCC shall be deemed included in the quoted rate.

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