General Overhauling of 04 cylinder air cooled Diesel engine Kirloskar make HA494 bearing engine no 04-2502/1000055 along with overhauling to Inline Fuel Injector Pump and injectors fitted to Tandem vibratory Roller deployed at Baduab Tulail Gurez.

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General Overhauling of 4 cylinder Air cooled Diesel Engine of Kirloskar make HA 494 by way of disassembly of whole engine block assembly. The job includes disassembling of flywheel Housing along with crank pulley, Belt tension unit, crank case breather and removal of inlet manifold and exhaust manifold and then opening of nuts & bolts fitted to the individual cylinder heads along with cylinder liners and piston assembly set along with extracting the crankshaft assembly, camshaft including main bearing and small end bearing of connecting rod and further removal of Banjo bolts , Banjo washers , oil seals, Gaskets, Oil filter and draining of downgraded oil. The job further includes providing and fitting of new piston set, ring set, liner set, Head Gasket kit, valve set inlet and exhaust with valve guides, main bearing, connecting rod bushes along with bearing, banjo bolts, Banjo washers as per requirement and other allied items for successful completion of the overhauling job. The job further includes providing and fitting of M oil filter, fuel filter, air filter inner and outer and then reassembling all the items in the proper procedural manner. The job being sensitive in nature requires careful handling and proper fitting with alignment and then testing the whole engine assembly for satisfactory performance and then fitting to the constructional machinery.

Machining job work to cylinder block assembly by way of proper surfacing at the top end by using specialized tool for making perfect matching surface. The job also includes reboring of the cylinder walls for removing of flat spots with a specialized boring tool and then fitting of new cylinder liners along with insertion of valve and preparing the tight seal valve seats. The job also includes to and fro carriage and shifting charges of engine block and other allied items to private workshop for successful completion of whole job

Repairs to fuel injection system by way of overhauling of inline fuel injection pump which includes disassembly of control rack , removal of delivery valves along with plunger, Delivery valve spring and plunger return spring and replacement of the same. The Job also includes disassembly of fuel injectors along with nozzle valve, compression spring, nozzle valve along with nozzle cap and cleaning of all the components of fuel injectors and further testing of fuel injectors for the proper atomization of fuel. The job further includes calibration of fuel injection pump for checking the deliverance of fuel and phasing of fuel injection pump for assessing the fuel injection timing. The job also includes testing of the fuel injection pump on the pressure testing machine upto desired working pressure and then checking for the satisfactory performance of the fuel injection pump.

B.SONS SALES COORPORATION

HIMALAYA ENTERPRISES