Karur City Municipal Corporation_KFW Scheme_Construction of 35.25 MLD capacity sewage treatment plant at Arasu colony with operation and maintenance for the period of 10 years at Karur Corporation package 3

Schedule - 1 - Existing STP improvements

Improvements in existing STP for treating present flow with all necessary improvements required to treat the flow inclusive of following items and operation & matainance upto put into use of NEW proposed STP as per the TNPCB norms , 1. Screen system repair 2.Screen system replacement 3. Primary clarify repair 4. Primary clarify rehabilitation 5. Aerator repair 6. Secondary clarifier 7. Secondary clarifier rehabilitation 8. Chlorination unit repair 9. Chlorination unit rehabilitation 10. Sludge handling unit repair 11. Sludge handling unit repair rehabilitation 12. Laboratory unit repair 13. Laboratory unit replacement 14. Monitoring unit(SCADA/OCMS intigrated with TNPCB) 15. Safety Equipment 16.Inlet flow meters 17. Inlet flow meters-replacement 18 Outlet flow meters-repairs 19. Outlet flow meters-replacements 20. Electrical systems replacements

Schedule - 2 - Construction of New STP

Design, construct & commissioning of 35.25 MLD STPs with appropriate hydraulic design & piping for proposed treated water pipeline with all connected pipes / specials, valves, and complete with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity etc, complete.

Construction of Inlet chamber including RCC walkway with S.S. hand railings, necessary S.S. penstock shutter arrangements at the Inlet and outlets (i.e. inlets to Manual screen chamber) civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units and all connected works etc. complete.

Manual Fine Screen Chambers with R.C.C Screen channels including manual medium screen with S.S, Conveyor belt arrangements, RCC walkway slab with S.S. hand rails, S.S. rag disposal trays, necessary S.S. penstock shutter arrangements at the outlets and civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all connected works etc. complete

Mechanical Fine Screen Chambers with R.C.C Screen channel including mechanical fine screen with S.S, Conveyor belt arrangements, RCC walkway slab with S.S. hand rails, S.S. rag disposal trays and cleaning devices all complete as per specification with inlet channel from Manual screen chamber and outlet channels to detritus tank, S.S shutter gates at outlet of screen chamber including all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc. complete

Design, Construct and commissioning of Vortex Grit Chamber and Classifier including necessary inlet and Outlet Channels, S.S. penstock gates both at Inlet and Outlet, RCC Walkways with S.S. hand rails, RCC staircase with SS hand rails, adjustable type SS velocity control wedges including all mechanical grit cleaning reciprocating/screw type SS classifiers, scrapper arm driving unit, organic return pumps and removal arrangement, with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete as per specification.

Construction of Outlet Channels from detritus tank , parshall flumes, flow measurement device, inlet channel to distribution chambers of SBR basin, RCC Walkways with S.S. hand rails, RCC staircase with SS hand rails, with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete.

Construction of Distribution chambers for SBR Basins, feed pipes / channels between the distribution chambers, feed pipes / channels to SBR basins, SS penstock gates including guide channel, spindle, shaft and all accessories etc. complete, RCC Walkways with S.S.hand rails, SS ladder with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete.

Design, construct, commissioning of Air blower room including supply, erect and commissioning of High speed turbo air blowers suitable to deliver dry oil free air for the cyclic Activated sludge process Unit (SBR), all wet ventilation system, VFD control system, lifting arrangements, acoustic control with required air flow pipes, air flow meter, pressure gauges, valves, Air Blowers with accessories, electro mechanical & instrumentation accessories etc., complete as per specification

Design, construct, commissioning of Chlorine Contact Tank with SS penstock gates at inlet and outlet of the tank, SS ladder, Drain pump sets etc., complete as per specification.

Design, construct, commissioning of Chlorinator room, Chlorine gas system including chlorinator etc complete, pure water sump, booster pumps, piping, Chlorinators, Chlorine cylinders, safety sensor with lifting arrangements and Supply & fixing of suitable capacity Chlorinator with discharge submersible booster pumps, pipe lines with specials with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete.as per specifications.

Construction of Dilution water Pumphouse collection well, RCC walkway with SS hand railing, suitable submersible type pumping machinery, all piping and pumping main from Dilution water sump to Distribution chamber of Sludge Thickener, SS ladder with all connected Civil, Mechanical, Electrical and Instrumentation works etc, complete.

Construction of Annex building to the Dilution water tank to house the Control panels for the Dilution water tank, operator cabin/room, toilet/restroom facilities with all connected Civil, Mechanical, Electrical and Instrumentation works etc, complete.

Providing Bypass arrangements with all RCC Chambers, Pipelines, specials, valves, thrust blocks, valve chambers including all connected Civil & mechanical etc. complete. as per specifications and as directed at site.

Design, construct, commissioning of Sludge sump and pump house to handle SAS/RAS from SBR basins with suitable submersible pumping machinery, air blowers/agitators, EOT lifting arrangements, sludge feed pumps, delivery pipe lines, specials, valves, pumping main to Centrifuge including all specials with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete.as per specification

Construction of Annex building to the Primary sludge sump to house the Control panels for the Primary sludge pumps, operator cabin/room, toilet/restroom facilities with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete.

Construction of Distribution chambers for Gravity Sludge thickener, feed pipes to Gravity sludge thickeners, SS penstock gates including guide channel, spindle, shaft and all accessories etc. complete, RCC Walkways with S.S.hand rails, SS ladder with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete.

Design, construct, commissioning of Gravity Sludge thickener - for primary sludge with outlet channels from Gravity sludge thickeners to Supernatant sump, Sludge withdrawal piping upto Thickened Sludge sump, rotating scrubber arm, control drum, cages, driving mechanism, walkway bridge, RCC staircase with SS hand rails, with all connected civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all etc, complete as per specification.

Design, construct, commissioning of Centrifuge building, Sludge balancing tank, Polyelectrolyte solution tanks including providing of the required Centrifuges , sludge feed pumps, sludge balancing tank agitators arrangements, centrifuge dosing systems, solution tanks agitators, pumps, interconnecting pipes, fittings, valves safety equipment, RCC staircase, walkway with SS hand railing, Centrate pipeline to Supernatant sump including all civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all, etc complete

Construction of Supernatant/ centrate Pump house with collection well (for pumping supernatant of sludge thickeners, and centrate from centrifuge), including operator cabin/room, toilet/restroom facilities, piping and feeder pipes, suitable submersible pumping machinery and their mechanical standby units all, etc complete

Design, construct, commissioning of DG room including supply, Diesel generators – 1 No for full working load, with all connected Mechanical, Electrical and Instrumentation works, construction of exhaust gas stack as per PCB norms, and with complete wet ventilation system and all earthing, control system, auxiliary system, diesel storage facilities, total electronic monitoring system for gas engines, safety device including all civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all, etc complete.

Construction of indoor Type Sub-station Building / Control room / Transformer room for the STP, 11 kV Substation. HT Panel and Allied Works , supply of indoor transformers, switch gears (HT/LT) and accessories, control panel necessary cable ducts, Power capacitor, HT panel, lighting fixtures, cabling for the entire plant, earthing, safety equipments including all civil, mechanical, electrical & instrumentation works for monitoring, control and data acquisition on quality and quantity and their mechanical standby units all, etc complete.

Design and construction Administrative Building including conference room, class room with projector arrangements for students, supply of Furniture for office, OH projectors with screen, SCADA control room & fully equipped laboratory room with lab equipment’s & chemicals to test all inlet and outlet parameters, process monitoring parameters etc., complete including providing split AC system as per specification

Supply of equipments/instruments for laboratory including all the equipment’s, instruments & chemicals required to test all inlet and outlet quality parameters, process monitoring parameters, glassware, necessary software & hard ware for analysis, data storage & report generation as per specification

Design & construction of internal RCC road for 6 m wide including preparing base layer as per standard specifications & approved drawings.

Design & construction of internal Roadways, and pathways with PCC for 1.2 m wide including preparing base layer as per standard specifications and approved drawing

Providing Rain Water harvesting for the entire plant as per specification

Providing Bye Pass arrangements, Storm Water Drain, Compound Wall system for the entire plant/building, annex rooms etc., as per specification

Providing Yard Lighting system, Street lighting system, as per specification for entire plant with all accessories, MCB, Switches, luminaries, street lighting, including supply and fixing of poles and tower light of 10m height with necessary lamp twin fitting 8 nos. including foundation work, cabling controlling etc. complete, and street light fitting, cables, S.S control panel etc complete etc complete as per specification

Provision for pump and piping for reuse of treated effluent for landscaping and toilet flushing in toilets/restrooms, for using as fire hydrant, flushing of chokes in piping systems, cleaning of roads, outlets points has to be provided at various locations inside plant etc from treated water sump including all control valves, jet pumps, pipelines, etc complete.

Site Clearence, Earth filling, levelling, Landscaping and plantation of tree saplings with all connected works etc complete as per specification

Design and provide Automation & SCADA for entire plants/system as per specification

Providing Safety Equipment, fire extinguishers, fire alarm, Gas leak monitor, fire buckets with stand, shock proof rubber mats, safety equipment’s for chlorinators, Emergency lights etc., complete

UF shed, Pressure sand filter with media and Ultra Filtration skid with membranes System designed for the required product water quality and quantity including Manual Strainer/ Basket Filter with complete backwash and chemical enhanced backwash system all connected civil, mechanical, electrical & instrumentation works for real-time monitoring, control and data acquisition on quality and quantity including necessary standby units etc. complete as per required discharge standards and specifications

Reject / Back wash collection tank: Design, engineering, supply, construction & commissioning of RCC/GLS Reject / Back wash collection Tank for UF and PSF as necessary including pumping arrangements, with all connected civil, mechanical, electrical & instrumentation works as per required discharge standards and specifications

UV treatment for 35.25 MLD STP

Screw type filter press at STP

Schedule - 3 - Construction of Solar sludge drying beds

License Fees, Project Management, Drawing, Design, engineering and Consultancy

Mechanical Work – Turning System - Gear motor - Chain conveying (Power transmission) - Exhaust Fan - Broaching Bars for spreading sludge throughout Drying Hall with the help of spikes - Imported fixed rail and expansion rail - Imported elastic wheels - Polyamide Wheels - Sprocket, with integrated with deflection station for alignm

Mechanical Work – Automatic Feeding work - Bunker and Hydrulic push floor system with flaps and Hydraulic Power pack - Bunker cover

Mechanical Work – Shed/Greenhouse - 80 micron hot dip galvanised iron structure with columns, rafters, truss and purlins - Imported Polycarbonate sheets for roofing and side area (1.3 and 0.8 mm thickness) with 5 micron UV coating. - Supports for chimney and air curtains Vinyl curtains for efficient air management

Mechanical Work – Ventilator - Vent stack - incl. flue, height 4 meters - Ventilator operational performance 50,000 m3/hr (Axial) - Comprehensive air management for maintaining aerobic conditions inside the hall

Mechanical Work – Auto Delivery System - Belt Conveyor - Bucket Elevator- Storage Tank or Silo

Electrical Work - Siemens PLC, integrated with humidity and radiation sensors - Efficient air management by means of continuous ventilation - VFD operated Drive unit , integrated for controlling turning system speed - Auto-delivery system (Belt conveyor and bucket elevator), integrated for optimum sludge discharge - Sensors in wet area

Civil Work - Automatic feeding area (Sludge storage Bunker and machine room for hydraulic push floor system) - Flooring - Sludge drying area - Automatic delivery area (Belt conveyor, Bucket Elevato

A) CIVIL WORK

Construction of Boundary Compound wall for a lengh of 795.00m at the height of 1.8 Mtr and with 230 mm Thick using County Brick, CM 1:5 mix, Plastering with CM 1:5 mix, 12 mm Thick, Painting . Including cost and conveyence of all materials ,and all labour Charges etc complete as per standard Specification

Schedule -5, Disposal pipe from STP to channel

Providing and Laying of Disposal main of 800mm Dia DI-K7 length 200m from STP to irrigation channel including cost of earth work for wide-1.6 M and depth - 1.6M, labour charges for cutting, jointting, laying with nessarry joint materials, providing consuting of valve pit chamber of size 1.00 m x 0.60 m, 600mm CI sluice valve, Thrust block 800x90 deg and refillg the excvated area, etc.. complete

Shcedule-6, Road Restoration

Restoration of damged roads due to laying of Disposal main for a length 200m,using Plain cement conctere 1:4:8 for 1.4m x 0.10 m, and Cement Concrete 1:2:4 using 20mm gauge hard broken stone jelly for 1.4m x 0.075m including cost and convence of all metrials, labour charges for earth work, mixxing of concrete, laying compacting, finishing and curing ., etc ., complete

Shcedule-7, Electromechanical Items

Supply, delivery, erection, testing, and commissioning of non-clog submersible sewage pumpsets (6944 lpm at 27 m head) including 3-phase 415V 50Hz motors, 35m weatherproof copper cable, control panels, pedestal couplings, 10m guide pipes, MS GLVD lifting chains, level probes with LTUG cables, and all necessary fasteners and civil works; installation of 100A Triple Pole SFUs, 7 kVAR capacitors, and a comprehensive MV Panel featuring 100A FP MCCBs, various TP/TPN MCCBs and MCBs, and a 62.5 kVA DG set; supply and laying of LTUG cables (3.5 core 50 sq.mm and 4 core 10 sq.mm) in excavated trenches with sand cushioning and brick protection, including cable glands, aluminum lugs, and outdoor weatherproof MS junction boxes (12/14 SWG) on angle iron frames; supply and erection of a 3-phase 6-way 32A 10kA LDB equipped with a 40A FP isolator, RCCBs, and various MCBs in a steel enclosure; execution of internal electrical works including 2.5 sq.mm PVC copper wiring in PVC conduits for mains, light points, and fan points with continuous 14 SWG earth wire and MS switch boxes; and the provision of 20W LED TL fittings, 18" exhaust fans, 48" ceiling fans, rechargeable emergency lamps, and a complete earthing system per ISI specifications using 25 x 6 mm GI flats and necessary masonry work.

GST Amount for providing Service to Government Contract Works for the above Construction & Maintenance Works. { GST Amount is the Total GST Amount for overall quoted amount (Both Construction and Maintenance) above this row in column "BB" for all works in this package} (Refer Clause 13.2 & 13.3 of Section 2 of Instruction to Bidders (ITB) of SBD)

Item Rate BoQ

BoQ_Ver3.0

NAME OF THE WORK: CONSTRUCTION OF 35.25 MLD CAPACITY SEWAGE TREATMENT PLANT AT ARASU COLONY WITH OPERATION AND MAINTANENCE FOR THE PERIOD OF 10 YEARS AT KARUR CORPORATION PACKAGE 3

Name of the Bidder/ Bidding Firm / Company :

PRICE SCHEDULE (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

Schedule-B

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 1

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 2

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 3

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 4

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 5

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 6

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 7

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 8

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 9

Total cost of operation and maintenance of 35.25 MLD STP using SBR Technology under DBOT Basis including manpower, spares, consumables, repair work etc. Year 10

GST Amount for providing Service to Government Contract Works for the above Construction & Maintenance Works. { GST Amount is the Total GST Amount for overall quoted amount (Both Construction and Maintenance) above this row in column "BB" for all works in this package} (Refer Clause 13.2 & 13.3 of Section 2 of Instruction to Bidders (ITB) of SBD)

Item Rate BoQ

BoQ_Ver3.0

NAME OF THE WORK: CONSTRUCTION OF 35.25 MLD CAPACITY SEWAGE TREATMENT PLANT AT ARASU COLONY WITH OPERATION AND MAINTANENCE FOR THE PERIOD OF 10 YEARS AT KARUR CORPORATION PACKAGE 3

Name of the Bidder/ Bidding Firm / Company :

PRICE SCHEDULE (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

Schedule C - General Items - Environmental, Social, Health and Safety (ESHS) Cost Schedule

Design based measures

Tree Plantation with guard rails/ Greenbelt Development at project sites

Construction based measures

Organize meetings with line departments.

Workshop on E&S safeguards/ESHS etc and on-job training as identified.

Use of IEC material and use of multi media channel to create public awareness on waste management

Consultations with stakeholders regularly

Meetings of GRC

Environmental monitoring

Health camp, occupational health and prevention

Compensation and assistance to potential temporary economic impacts & revalidation survey during project implementation.

Operation phase

Environmental monitoring

GST Amount for providing Service to Government Contract Works for the above Construction & Maintenance Works. { GST Amount is the Total GST Amount for overall quoted amount (Both Construction and Maintenance) above this row in column "BB" for all works in this package} (Refer Clause 13.2 & 13.3 of Section 2 of Instruction to Bidders (ITB) of SBD)

Item Rate BoQ

BoQ_Ver3.0

NAME OF THE WORK: CONSTRUCTION OF 35.25 MLD CAPACITY SEWAGE TREATMENT PLANT AT ARASU COLONY WITH OPERATION AND MAINTANENCE FOR THE PERIOD OF 10 YEARS AT KARUR CORPORATION PACKAGE 3

Name of the Bidder/ Bidding Firm / Company :

PRICE SCHEDULE (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

Schedule D - Power Consumption

Design based measures

Power Consumption for Design, Construct & Commissioning of 35.25 MLD STP using SBR Technology.

GST Amount for providing Service to Government Contract Works for the above Construction & Maintenance Works. { GST Amount is the Total GST Amount for overall quoted amount (Both Construction and Maintenance) above this row in column "BB" for all works in this package} (Refer Clause 13.2 & 13.3 of Section 2 of Instruction to Bidders (ITB) of SBD)

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